CN1652894A - Inkjet nozzle and process of laser drilling a hole for use in inkjet nozzles - Google Patents
Inkjet nozzle and process of laser drilling a hole for use in inkjet nozzles Download PDFInfo
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- CN1652894A CN1652894A CNA038106892A CN03810689A CN1652894A CN 1652894 A CN1652894 A CN 1652894A CN A038106892 A CNA038106892 A CN A038106892A CN 03810689 A CN03810689 A CN 03810689A CN 1652894 A CN1652894 A CN 1652894A
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/16—Production of nozzles
- B41J2/1621—Manufacturing processes
- B41J2/1632—Manufacturing processes machining
- B41J2/1634—Manufacturing processes machining laser machining
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/062—Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam
- B23K26/0622—Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
- B23K26/0624—Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses using ultrashort pulses, i.e. pulses of 1ns or less
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
- B23K26/382—Removing material by boring or cutting by boring
- B23K26/389—Removing material by boring or cutting by boring of fluid openings, e.g. nozzles, jets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/16—Production of nozzles
- B41J2/162—Manufacturing of the nozzle plates
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/47—Burnishing
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Particle Formation And Scattering Control In Inkjet Printers (AREA)
- Laser Beam Processing (AREA)
Abstract
A method of laser milling an aperture in a workpiece for use with manufacturing ink-jet nozzles includes initially illuminating a surface of the workpiece with a laser beam at a point within an outer perimeter of a desired aperture and a distance away from the outer perimeter sufficient to substantially avoid initial ablation of the outer perimeter. The laser beam is driven substantially in the direction of the outer perimeter at a variable rate controlled to avoid deformation of the outer perimeter. Material of the workpiece is ablated in a pattern designed to substantially remove material within the outer perimeter, thereby forming the aperture.
Description
Technical field
The present invention relates generally to laser drill, particularly the method for outlet opening repeatably in the cutting inkjet nozzle.
Background technology
Since the laser invention, used the pulse type laser source to carry out material removal and just received much concern always.The early 1980s, the application of ultraviolet excimer laser radiotechnology aspect the polymer etching caused further developing of Laser Micro-Machining field, by laser drill, technology such as cut, repeat, can process the part of smaller szie.Recently, the article of a piece " short-pulse laser precision drilling " by name (author X.Chen and F.Tomoo are published in SPIE volume 3888 in 2000---" high power laser processing and manufacturing ") is summarized some key issues of current little manufacture field.In addition, also have following relevant patent:
United States Patent (USP) " ink jet-print head with heating chip ink-jet filter " (patent No. 6,260,957) is mentioned a kind of silicon ink-jet filter that utilizes little processing and laser drill to process, and is used for the heating chip of ink jet-print head.Such heating chip comprises a plurality of filters, can be used for the nozzle of a plurality of ink jet-print heads.The structure of filter comprises a little ink-jet entrance area that is processed to form, and the outlet opening of a plurality of laser drill processing.Before carrying out little processing and laser drill, protective layer need be set on heater chip substrate.
United States Patent (USP) " nozzle and the method and apparatus that forms nozzle " (patent No. 6,089,698) is mentioned and earlier nozzle plate and printer main body being bonded together, and is formed for the nozzle of ink-jet printer then by the method for laser ablation.Laser beam is converted into a bit at the nozzle plate front end, thereby is forming conical nozzle towards the place, exit position.Place the first and second laser beam masks before focus prism, its position is corresponding with the entrance and exit of nozzle respectively in prism, the shape difference of the entrance and exit of nozzle.The nozzle center plane is used to control the meniscus of ink droplet, and the ink droplet of avoiding ejecting is subjected to the side force from nozzle wall.
United States Patent (USP) " use light-absorbing coating and fusible copper control outlet opening precipitate the method with vary in diameter again " (patent No. 6,023,041) is mentioned a kind of method of processing through hole in stacked substrate.This method at first applies the one layer of polymeric light-absorption layer on the bottom surface of stacked substrate, use laser to drill through the hole then between the end face of substrate and bottom surface, removes the light-absorption layer that forms on the substrate bottom surface at last.
European patent " nozzle plate of inkjet printhead " (patent No. EP0867294) is mentioned a kind of method of making the processing nozzle plate of inkjet printhead on the anamorphic zone that comprises nozzle layer and adhesion layer.This method at first applies one layer of polymeric sacrifice layer and one deck adhesive linkage, the flow features of laser ablation anamorphic zone then on anamorphic zone.In addition, this patent also provides a kind of method of improving the adhesive property between adhesive linkage and the sacrifice layer.In case prepared to comprise the anamorphic zone of sacrifice layer, the anamorphic zone of laser ablation coating with the flow features in the formation band, thereby forms nozzle plate then.After forming flow features, remove sacrifice layer.By using laser that nozzle plate is separated, can isolate single nozzle plate of inkjet printhead from anamorphic zone.
United States Patent (USP) " ink jet-print head and processing method thereof the " (patent No. 5 with the locally-shaped jet orifice of laser cutting, 548,894) mention a kind of method of making ink jet-print head, utilize the ink jet-print head of this method manufacturing to comprise ink-jet chamber assembly with ink-jet chamber, and the nozzle plate that is fixed to the front end face of ink-jet chamber assembly, nozzle plate has the jet orifice that links to each other with each nozzle chambers, wherein form the interval of nozzle plate by the method for injection molding, form a plurality of blind holes like this on an opposite at interval, the direction of the cross-sectional area of each blind hole along end face towards the opposite reduces gradually.Utilize the laser cutting nozzle plate to form nozzle plate at interval, the aperture on the nozzle plate has just formed jet orifice with this blind hole.For guaranteeing being connected of spray ink-jet chamber and jet orifice, the size of each blind hole initiating terminal is preferably less than the size of ink-jet chamber end.
Ultrafast laser can continue to produce about 10
-11Second (10 psec) is to 10
-14The intense laser pulses of second (10 femtosecond), the intense laser pulses that short-pulse laser produces then can continue about 10
-10Second (100 psec) is to 10
-11Second (10 psec).This means that ultrafast laser and short-pulse laser have a wide range of applications in fields such as medical treatment, chemistry and communications.In addition, short-pulse laser more can be used for multiple material is cut, holes.Say that in a sense the processing in other hole of submicron order becomes very easy.In addition, can also use laser to process the high hole of depth-to-width ratio on hard material, such application comprises the through hole on the cooling duct of turbine blades, inkjet printing machine nozzle and the printed circuit board (PCB) etc.
In the manufacturing industry quality control, but how to realize the shape of repeating hole, and make it in strict conformity with product specification, this point is very important.Laser system just has such flexibility.Aspect Laser Processing, engineer or user at first design two dimension or three-dimensional structure, and it is digital control to utilize program to be translated into then, realize in good time controlling laser.Yet along with the continuous reduction of feature size, the large-scale production of carrying out little converted products becomes more and more difficult, particularly can rapid processing and save cost, can also satisfy the code requirement of product simultaneously consistently.
The key factor that influences inkjet printer quality is designs of nozzles, construction technology and operation.Often need in above-mentioned material, process a plurality of holes in the designs of nozzles, and each nozzle bore also have the cross section and the outlet opening of moulding.These outlet openings are control ink droplet key points from the ejection of inkjet printing machine nozzle.Any defective all can cause the quality problems of printer.If the ink droplet of ejection is inconsistent, the quality of printer will reduce greatly.
The processing of nozzle bore is a major issue during ink-jet printer is made.The nozzle bore that processing has geometry in particular, and measure its size (include port radius, go out port radius, outlet hole depth, bevel angle etc.) and shape (tapering in cylindrical outlet hole etc.), these all are vital for the quality of control printer and final actual use.Simultaneously, make method of operating that laser tool also must be provided in the process of nozzle, material is controlled and final size and shape are detected, judge whether it satisfies repeated requirement, could guarantee the uniformity of production in enormous quantities like this.
Other boring methods although method for drilling holes has lot of advantages, but still are kept away this problem of unavoidable product defects relatively.At present, the product that utilizes the picosecond laser hole-drilling system to process still can produce defectives such as burr, recess.Because the size of outlet opening and planarization are very crucial for nozzle performance, therefore the defective harm on the outlet opening is bigger, such as the high speed ejection of meeting restriction ink droplet, change drop location or cause that ink droplet repeats etc., these all can make the quality of printer reduce greatly.Current laser drill technology adopts short pulse, low-energy laser more, forms oral pore by traditional diamond-making technique (incising circular pattern, removal center material form the hole), and this also can cause producing unpredictable defective on each face of cylindrical outlet hole.As mentioned above, these burrs, recess can have a negative impact to the printer quality, should avoid in process as far as possible.With that in mind, people need a kind of method to reduce defective in the laser drill process, to improve the quality of products and uniformity.At this point, the invention provides a kind of solution.
Summary of the invention
According to the present invention, a kind of method in the workpiece laser drill that is used for making inkjet nozzle comprises: originally use laser beam to go up the surface of this workpiece of irradiation on one point, this point is positioned at the outer perimeter in required hole and is enough to avoid tentatively excise outer perimeter to the distance of outer perimeter.With variable bit rate mobile laser beam on the outer perimeter direction, and the control variable bit rate is to avoid the outer perimeter distortion.According to the figure excision workpiece material that can fully remove the material in the outer perimeter, thereby form the hole.
The present invention has many advantages.Improve the print quality of ink-jet printer generally speaking, and improved quality and the uniformity of making inkjet nozzle.It is minimum that the defective that produces in the laser drill process to the inkjet nozzle hole becomes.Can not produce the recess of the repeated outlet opening that is used for inkjet nozzle.Chang Gui laser drilling system relatively, the method and system that the present invention proposes can realize on the existing system basis, under many circumstances even need not any auxiliary tools.Therefore, the present invention can increase the cost of existing product hardly.
The present invention can be applied to many fields, in this point detailed description from behind as can be seen.Although should be appreciated that and showed preferred embodiment of the present invention, detailed description and specific example only are used to show purpose, limit the scope of the invention and be not used in.
Description of drawings
Can more completely understand the present invention by following detailed description and accompanying drawing, in these accompanying drawings:
Fig. 1 is the schematic diagram of laser drilling system;
Fig. 2 shows the cross section of the exemplary workpiece geometry that laser drilling system processes;
Fig. 3 shows the outlet opening of traditional puncturing technique processing;
Fig. 4 shows the art methods of traditional puncturing technique processing inkjet nozzle outlet opening;
Fig. 5 provides the photo in the inkjet nozzle hole with recess problem;
Fig. 6 shows the outlet opening of punching and spiral technology processing;
Fig. 7 shows the method for punching and spiral technology processing inkjet nozzle outlet opening;
Fig. 8 shows the outlet opening of punching and slow circulating technology processing;
Fig. 9 shows the method for punching and slow circulating technology processing inkjet nozzle outlet opening;
Figure 10 shows the outlet opening of binary channels puncturing technique processing;
Figure 11 shows the method for binary channels puncturing technique processing inkjet nozzle outlet opening;
Figure 12 provides the perspective view of the main building block of ink-jet printer; With
Figure 13 is the schematic diagram of ink jet-print head cross section.
The specific embodiment
The explanation that regards to preferred embodiment down only is exemplary, is not limited to the present invention, application of the present invention or use.
Generally speaking, the first embodiment of the present invention provides a kind of manufacturing to satisfy the method for the repeated outlet opening of shape need.This method at first uses laser drilling system to process the through hole of a radius as A on workpiece, and A is less than the radius B of outlet opening; Again laser is moved to the outlet opening diameter, carry out circular motion along the outlet opening diameter and process.In another embodiment of the present invention, at first remove initial mass X from the hole, this quality is less than the gross mass Y that finally removes from the hole, and then removal residual mass Y-X.When carrying out all excision operations, coherence request need be satisfied between (border that laser ablation produces) substantially in the border of the border of actual excision and desirable excision, that is to say in predetermined threshold value (if tolerance along perimeter change, then is a threshold function table) scope.Could satisfy the processing specification requirement of product like this, particularly satisfy the qualitative performance requirements in outlet opening or other holes.
Reason around " canned tunas effect " generation---just produce the reason of single burr or recess in the outlet opening, two embodiment have adopted two kinds of distinct analyses.First kind the analysis showed that, when laser beam penetrates at first that certain is some on the outlet opening circumference, will be jagged in the outlet opening or recess produce.Therefore, first embodiment does not eliminate recess in (a bit in the outlet opening diameter range of for example processing) on the circumference by the position that control penetrates generation.Second kind the analysis showed that, can remove material from the cross section of outlet opening certain limit gradually when laser beam processes oral pore, and removed material flocks together, and can cause uneven fission of outlet opening or recess.Therefore in second embodiment, before finishing last step, want to remove material from outlet opening earlier; Like this, when processing oral pore, reduced the gathering that is removed material, thereby the size that reduces recess is until final elimination to final diameter.In two embodiment, material removing rate be by the cutting laser beam when cutting on the workpiece clearance of material define; In addition, through hole also needs to define in the position that is removed on the material, this position is apart from the circumference certain distance, and when the cutting laser beam cut a locating hole on workpiece, the spot size of material removing rate and laser minimal distortion should be less than threshold value (being defined as the tolerance of margins of excision defective) like this; The distance that laser beam path is enough apart from circumference, when cutting laser beam gradually during cut workpiece, the spot size of material removing rate and margins of excision minimal distortion should be less than predetermined threshold value like this; When cutting laser beam during along path movement, need definition laser beam progress rate function, it is the function of laser beam position, when cutting laser beam gradually during cut workpiece, material removing rate and spot definition make the distortion minimum of margins of excision, and less than predetermined threshold value.
Introduce specific embodiment below.Fig. 1 is the rough schematic of laser drilling system 100, comprise laser instrument 105, light beam 107, first speculum 108, second speculum 117, the 3rd speculum 121, the 4th speculum 122, shutter 110, attenuator 115, beam expander 120, rotation half-wave plate 125, scanning reflection mirror 130, scan prism 140 and workpiece 155, the mutual alignment as shown in the figure.In one embodiment, laser instrument 105 is picosecond laser systems.
During operation, laser instrument 105 emission light beams 107 are propagated along the light path between laser instrument 105 and the workpiece 155, and light beam 107 is propagated along light path, incides first speculum 108.First speculum 108 changes the direction of propagation of light beam 107, makes it continue to propagate along light path, incides shutter 110.Shutter 110 is opened and is closed, to shine workpiece material selectively.Light beam 107 leaves shutter 110 and propagates along light path, arrives attenuator 115.The energy of 115 pairs of laser instruments 105 of attenuator filters, and realizes removing the accurate control of parameter.Light beam 107 leaves attenuator 115 and propagates along light path, incides second speculum 117.Second speculum 117 changes the direction of light beam 107, makes it continue to propagate along light path, incides beam expander 120.
Beam expander 120 increases the size of light beam 107, is complementary with the size of scan prism 140 pupils.Light beam 107 leaves beam expander 120 and propagates along light path, incides the 3rd speculum 121.The 3rd speculum 121 changes the direction of light beam 107, makes it continue to propagate along light path, incides the 4th speculum 122.The 4th speculum 122 changes the direction of light beam 107, makes it continue to propagate along light path, incides rotation half-wave plate 125.Rotation half-wave plate 125 changes the polarization state of light beam 107.Light beam 107 leaves rotation half-wave plate 125 backs and propagates along light path, incides scanning reflection mirror 130.
Control computer (not shown but should be tangible) is carried out in good time algorithm, and scanning reflection mirror 130 is moved according to the pattern of being scheduled to, thereby to workpiece 155 processing of holing.Scanning reflection mirror 130 changes the direction of light beam 107, makes it continue to propagate along light path, incides scan prism 140.Scan prism 140 has determined the luminous point size of light beam 107 on workpiece 155.Light beam 107 leaves scan prism 140 and propagates along light path, incides workpiece 155.Light beam 107 cuts workpiece 155 according to predefined algorithm, forms figure.Determined algorithm is sent to laser drilling system 100 by the computer (not shown).This computer also sends signal according to designated parameters in algorithm to shutter 110 and scanning reflection mirror 130 simultaneously.
Fig. 2 is the cross sectional representation of workpiece geometries 200, comprises workpiece 155, peripheral diameter 260, outlet opening diameter 280 and outlet hole depth 290.
Workpiece geometries 200 is cross sections of the inner bellmouth of inkjet nozzle, and this bellmouth can process by laser drilling system 100.But the workpiece geometries 200 here is an embodiment just, and the present invention is not limited to use this shape.
The special parameter of workpiece geometries 200 comprises peripheral diameter 260, outlet opening diameter 280 and outlet hole depth 290, all is to formulate according to print cartridge manufacturer's requirement.
Consider now prior art, Fig. 3 and shown in Figure 4 be a kind of art methods that adopts traditional puncturing technique processing inkjet nozzle outlet opening.Outlet opening 300 shown in Figure 3 is to process by traditional puncturing technique shown in Figure 4, comprises laser beam path 310 and circumference 320.Circumference 320 is to define with the radius that the central point of outlet opening 300 is measured.
For guaranteeing the definition of processing, between laser beam path 310 and the week footpath 320 can be apart from maximum to 20 microns, but this distance is by the spot definition of light beam 107 and resection rate (the material numbers that certain hour inner light beam 107 is removed) decision, with the workpiece geometries that realizes being scheduled in the reality.
Shown in Figure 4 is a kind of method 400 that adopts traditional puncturing technique processing inkjet nozzle outlet opening, may further comprise the steps:
Step 410: the side velocity (the scalar part of angular speed) that reduces light beam 107.Speed during with respect to the machine-shaping hole, side velocity will reduce nearly 50%~90%.Use lower speed to finish the processing in cylindrical outlet hole 300, can obtain better circular hole shape.In one embodiment, nozzle bore and cylindrical outlet hole 300 are according to as shown in Figure 2 workpiece geometries 200 moulding.
Step 420: on the outlet opening circumference, bore a hole.Light beam 107 threshes circular motion along circumference 320, until getting rid of enough materials, causes the material in the laser beam path 310 to separate, and finally processes a radius and satisfies the outlet opening 300 that predetermined workpiece geometries requires.
Shown in Figure 5 is the photo with inkjet nozzle hole of recess problem.Therefrom the result of inkjet nozzle hole after reality processing as can be seen that is to say, according to producing recesses 501 in the outlet opening 502 of above-mentioned art methods processing.
Introduce specific embodiments of the invention now, added key improvements having defined in the ablation algorithms that how on workpiece 155, to get out shape.
As previously mentioned, the present invention considers how to use the laser drilling system manufacturing can repeat outlet opening emphatically, and makes it satisfy certain shape need.The starting point of considering all is two kinds of distinct analyses former round the generation that---that is to say and occur single burr or recess in the outlet opening that machines---for explaining " canned sardines effect " thereby that propose.
First consideration is to eliminate because the material on light beam 107 initial " penetrating " (being initial breakthrough when light beam 107 arrival workpiece 155 bosoms) the outlet opening circumference causes burr or the recess in the outlet opening.Recess at (in the outlet opening diameter range of for example processing a bit) on the circumference, is not eliminated in the position that penetrates generation by control.
When light beam 107 processed oral pore, material was removed in the cross section in the outlet opening certain limit gradually, and removed material flocks together, and finally can cause uneven fission of outlet opening or recess.Second consideration is exactly how to eliminate this part burr or recess.This method was earlier removed a part of material from outlet opening before finishing last step, when processing oral pore to final diameter like this, reduced the gathering that is removed material, thereby the size that has reduced recess is until final elimination.
Further, Fig. 6 and shown in Figure 7 be a kind of method that adopts punching and spiral technology processing inkjet nozzle outlet opening.Outlet opening 600 shown in Figure 6 is to process by punching shown in Figure 7 and spiral technology, comprises starting point 610, laser beam path 620 and circumference 630.
For guaranteeing the definition of processing, between laser beam path 620 and the circumference 630 can be apart from maximum to 20 microns, but this distance is spot definition and resection rate (the material number that the certain hour inner light beam 107 is removed) decision by light beam 107 in the reality, with the workpiece geometries that realizes being scheduled to.
Shown in Figure 7 is a kind of method 700 that adopts punching and spiral technology processing inkjet nozzle outlet opening.
Step 710: penetrate workpiece outlet opening center.Light beam 107 is focused on the center of outlet opening 600, until penetrating workpiece 155.
Step 720: screw is outer to the outlet opening circumference.Light beam 107 is from starting point 610 centers, outside the speed screw of laser beam path 620 with 0.1 second/commentaries on classics~1 second/commentaries on classics, until outlet opening circumference 630.Can remove the material of workpiece 155 in the process of light beam 107 outside screw, cause the material in the laser beam path 620 to separate, outlet opening 600 enlarges gradually, arrives circumference 630 until light beam 107.
Step 730: move in a circle along the outlet opening circumference.Light beam 107 moves in a circle along circumference 630 with the speed of 0.1 second/commentaries on classics~1 second/commentaries on classics, processes the outlet opening 600 with circular peripheral 630.
The instantaneous progress rate of light beam 107 is relevant with the point on the track of the position of light beam 107 and definition circumference 630 respectively, and changes continuously along circumference 630; Laser beam path is a function of the relative circumference 630 in light beam 107 positions; In the processing,, cut along laser beam path mobile beam 107 according to progress rate function execution in step 720 and 730.Like this, when cutting light beam 107 gradually during the cutting nozzles plate body, the spot size of laser minimal distortion should be less than a predetermined threshold value on material removing rate and outlet opening 600 borders.For the special design of workpiece 115, at first should rule of thumb determine this function, write light beam 107 control programs then, perhaps the guiding operation personnel handle light beam 107.Also this function is dissolved in the design of control circuit or mechanical cam among other embodiment.
What employing method 700 was carried out outlet opening 600 finally adds man-hour, because the position that light beam 107 penetrates destruction is away from circumference 630, so can eliminate consequent burr or recess.
Fig. 8 and shown in Figure 9 be a kind of method that adopts punching and slow loop technique processing inkjet nozzle outlet opening.Outlet opening 800 shown in Figure 8 is to process by punching shown in Figure 9 and slow loop technique, comprises starting point 810, laser beam path 820 and circumference 830.
For guaranteeing the definition of processing, between laser beam path 820 and the circumference 830 can be apart from maximum to 20 microns, but this distance is by the spot definition and resection rate (the material number of the light beam 107 removals within a certain period of time) decision of light beam 107, with the workpiece geometries that realizes being scheduled in the reality.
Shown in Figure 9 is a kind of method 900 that adopts punching and slow loop technique processing inkjet nozzle outlet opening.
Step 910: in the outlet opening circumference, penetrate workpiece.Light beam 107 is focused on starting point 810 and penetrates workpiece 155, and starting point 810 is positioned at the circumference 830 of outlet opening 800.
Step 920: handle laser beam to the outlet opening circumference a bit.From starting point 810, operation light beam 107 to the circumference 830 a bit.
Step 930: move in a circle at a slow speed along the outlet opening circumference.Light beam 107 moves in a circle at a slow speed along circumference 830 with the speed of 0.1 second/commentaries on classics~1 second/commentaries on classics, until removing enough materials, causes the materials in the laser beam path 820 to separate.Final result is the requirement that the radius of outlet opening 800 satisfies predetermined workpiece geometries, and precision is in the margin of tolerance of threshold value definition.Keep laser beam path 820 continuous, spend around 360 along outlet opening circumference 830 up to light beam 107.
What employing method 900 was carried out outlet opening 800 finally adds man-hour, because the position that light beam 107 penetrates destruction is away from circumference 830, so can eliminate consequent burr or recess.
Figure 10 and Figure 11 have showed another embodiment, are a kind of method that adopts binary channels puncturing technique processing inkjet nozzle outlet opening shown in it.Outlet opening 1000 shown in Figure 10 is to process by binary channels puncturing technique shown in Figure 11, comprises laser beam path 1010, laser beam path 1020 and circumference 1030.
Shown in Figure 11 is a kind of method 1100 that adopts binary channels puncturing technique processing inkjet nozzle outlet opening, may further comprise the steps:
Step 1110: in the internal drilling of outlet opening circumference.Light beam 107 threshes circular motion with the speed of 0.1 second/commentaries on classics~1 second/commentaries on classics along laser beam path 1010, until removing enough materials, causes the materials in the laser beam path 1010 to separate.
Step 1120: on the outlet opening circumference, hole.Light beam 107 threshes circular motion with the speed of 0.1 second/commentaries on classics~1 second/commentaries on classics along circumference 1030, until removing enough materials, causes the materials in the laser beam path 1020 to separate.Final result is the requirement that the radius of outlet opening 1000 satisfies predetermined workpiece geometries.
In the method 1100,, eliminated because burr or the recess that the gathering of outlet opening 1000 materials causes owing in outlet opening 1000, get rid of a part of material earlier finishing last first being processed.Like this, reduced the gathering that is removed material the man-hour that adds when finally finishing outlet opening 1000, thereby the size that reduces recess is until final elimination.
Another embodiment also expands said method: provide one deck etching material on the surface but at first leave at the laser beam of nozzle plate body; Control is excised continuously to the said nozzle plate body, until the interface of nozzle plate body and etchable material; Fully by behind the laser beam path, again this layer etchable material etched away (United States Patent (USP) 6,023,041 and the European patent EP 0867294 quoted with reference to this patent background of invention part) at the cutting laser beam.
Figure 12 and Figure 13 describe the nozzle plate that laser drilling system how to utilize the present invention to propose is made ink jet-print head in detail.
As shown in figure 12, ink-jet printer 1240 has ink jet-print head 1241, and ink jet-print head 1241 can be by pressure generator at recording medium 1242 enterprising line items.The droplet deposition that ink jet-print head 1241 penetrates is on recording medium 1242, just as carbon paper can be at recording medium 1242 enterprising line items.Ink jet-print head 1241 is placed on the carriage 1244, and can move back and forth along bracket axle 1243.Or rather, ink jet-print head 1241 can move back and forth along the first scanning direction X that is parallel to bracket axle 1243.Transmit recording medium 1242 by cylinder 1245 along the second scanning direction Y in good time, like this, just can relatively move between ink jet-print head 1241 and the recording medium 1242 by cylinder 1245.
Figure 13 has shown the concrete structure of ink jet-print head 1241.In the present embodiment, pressure generator 1304 is preferably a piezoelectric system, hot system and/or equivalent system.In this embodiment, pressure generator 1304 is piezoelectric systems, and it comprises top electrode 1301, piezoelectric unit 1302 and bottom electrode 1303.Nozzle plate 1314 (instantiation of workpiece 155) comprises nozzle chip 1312 and watertight composition 1313 two parts.Nozzle chip 1312 is made of metal, resin and/or equivalent material.Watertight composition is made of fluororesin or silicones.In the present embodiment, nozzle chip 1312 is made of the stainless steel of 50 micron thickness, and watertight composition is made of the fluororesin of 0.1 micron thickness.Ink-jet is full of in ink-jet service duct 1309, pressure chamber 1305, inkjet channel 1311 and the nozzle 1310.When pressure generator 1304 produced thrust in pressure chamber assembly 1306, ink droplet 1320 was just spouting from nozzle 1310.
Utilize the present invention can the good nozzle of manufacturing property, and manufacture process can not introduced flash of light or impurity (for example carbon etc.) on nozzle plate.Simultaneously, the precision of jet expansion diameter can reach 20 ± 1.5 microns (can accept the tolerance threshold value for the exit face circumference of 20 micron diameter nozzles and preferable being scheduled between the margins of excision).
As previously mentioned, the invention provides from workpiece and carry out the System and method for that part is removed, this method adopts the laser cutting instrument with specific use, can be used for the boring processing of inkjet nozzle outlet opening.Although the present invention is described in its presently preferred form, be appreciated that under the situation that does not deviate from the spirit of the appended claims of the invention, the present invention can comprise multiple modification.
Explanation of the present invention only is exemplary, therefore, can think that the variation that does not deviate from main idea of the present invention is included within the scope of the present invention.Not will be understood that this variation has exceeded the spirit and scope of the present invention.
Claims (33)
1. method in the workpiece laser drill that is used for making inkjet nozzle comprises:
Originally use laser beam to go up the surface of this workpiece of irradiation on one point, this point is positioned at the outer perimeter in required hole and is enough to avoid tentatively excise outer perimeter to the distance of outer perimeter;
With for fear of the distortion of outer perimeter and variable bit rate mobile laser beam on the outer perimeter direction of controlling; With
According to the figure excision workpiece material that can fully remove the material in the outer perimeter, thereby form the hole.
2. method according to claim 1 comprises:
Calculating is as the minimum of a function distance of workpiece material resection rate and laser beam spot size; With
Originally use laser beam to go up the surface of this workpiece of irradiation on one point, this point is positioned at the outer perimeter in required hole and is at least described minimum range to the distance of outer perimeter.
3. method according to claim 2 comprises the definite resection rate that comprises workpiece material when using the laser beam irradiation of method by experiment.
4. method according to claim 1 comprises:
On similar drilling operation basis, be determined by experiment the safety zone of initial irradiation surface of the work in outer perimeter; With
Use laser beam initially to shine surface of the work in the safety zone of determining through experiment a bit.
5. method according to claim 1, wherein required hole is corresponding to outlet opening, and this method comprises:
Central spot at outlet opening penetrates workpiece;
Make laser beam outwards arrive the circumference of outlet opening twist;
Circumference place at outlet opening makes laser make circular motion.
6. method according to claim 1, wherein required hole is corresponding to outlet opening, and this method comprises:
In the circumference of outlet opening, a bit penetrate workpiece;
With first speed handle laser beam to the circumference of outlet opening a bit; With
Make laser make circular motion along the circumference of outlet opening with the second speed that is lower than first speed.
7. method according to claim 1, wherein required hole comprises corresponding to outlet opening:
With diameter perforation less than the circumference of outlet opening; With
On the circumference of outlet opening, bore a hole.
8. method according to claim 1, wherein required hole is corresponding to the outlet opening of inkjet nozzle.
9. method according to claim 5, wherein workpiece is corresponding to the nozzle plate of ink jet-print head.
10. method of making ink jet-print head comprises:
Method according to claim 9 forms the hole on workpiece;
Connect described workpiece to ink jet-print head body with ink channel, pressure chamber and pressure generator.
11. method of using the laser cutting instrument to remove a part from workpiece, described part has the predetermined circumferential on corresponding removal border on the external boundary that defined described part and the described workpiece, described laser cutting instrument provides the light beam of the cutting with spot definition, said method comprising the steps of:
Determine that described cutting light beam cuts described workpiece material resection rate;
Definition is positioned at described part and has the punch position of certain distance to circumference, make when described cutting light beam cuts locating hole on described workpiece, described material-removal rate and described spot definition make the borderline distortion of described cutting minimum, and less than predetermined threshold;
The described circumference of definition distance has the laser beam path of certain distance, makes when described cutting light beam cuts described workpiece gradually, and described material-removal rate and described spot definition make the borderline distortion of described cutting minimum, and less than predetermined threshold;
The light beam progress rate function of described cutting light beam is moved in definition along beam path, this light beam progress rate function is the function of described light beam with respect to the position of described circumference, make when described cutting light beam gradually during cut workpiece, described material-removal rate and described spot definition make the borderline distortion of described cutting minimum, and less than predetermined threshold; With
Moving described laser tool bores a hole at described punch position place, then cut described workpiece continuously along described beam path according to described progress rate function, like this, behind the described beam path of described cutting light beam process, described part is excised from described workpiece.
12. method according to claim 11, wherein said beam path provide convergent material to remove, described like this cutting light beam is removed described material gradually in described part.
13. method according to claim 12 wherein realizes convergent material removal as follows:
Remove the part of described part; With
Remove the remainder in the described part gradually, until converging to described circumference.
14. method according to claim 12, the beam path that wherein uses spiral to advance is realized removing.
15. method according to claim 11, wherein said light beam moves according to the progress of perforation.
16. method according to claim 11 further comprises:
Provide in good time control computer to operate described laser cutting instrument;
To described computer programming, to control described cutting light beam according to described punch position, described beam path and described light beam progress rate function.
17. method according to claim 11, wherein said workpiece have a beam inlet face and a beam outlet face, further may further comprise the steps:
But on the beam outlet face of described workpiece, lay one deck etching material;
Control described continuous cutting, but to pass the interface of described work piece cut to described workpiece and described etching material; With
After described cutting light beam passes through described laser beam path fully, but etch away described etching material.
18. method of using the laser cutting instrument in the nozzle plate body of inkjet nozzle, to cut out oral pore, described hole has the predetermined circumferential that has defined the position at the edge in hole described in the described nozzle plate body, described laser cutting instrument provides the light beam of the cutting with spot definition, said method comprising the steps of:
Determine that described cutting light beam cuts the material-removal rate of described nozzle plate body;
Definition is positioned at described nozzle plate body and has the punch position of certain distance to circumference, make when described cutting light beam cuts locating hole on described nozzle plate body, described material-removal rate and described spot definition make the distortion minimum at described edge, and less than predetermined threshold;
Definition has the laser beam path of certain distance apart from described circumference, makes that described material-removal rate and described spot definition make the distortion minimum on the described edge when described cutting light beam cuts described nozzle plate body gradually, and less than predetermined threshold;
The light beam progress rate function of described cutting light beam is moved in definition along beam path, this light beam progress rate function is the function of described light beam with respect to the position of described circumference, make when described cutting light beam gradually during the cutting nozzles plate body, described material-removal rate and described spot definition make the distortion minimum at described edge, and less than predetermined threshold; With
Move described laser tool and be in perforation of brill in the nozzle plate body at described punch position, then cut described nozzle plate body continuously along described beam path according to described progress rate function, like this, behind the described beam path of described cutting light beam process, in described nozzle plate body, cut out described hole.
19. method according to claim 18, wherein said beam path provides convergent material to remove to described circumference, and described like this cutting light beam is removed described material gradually in described nozzle plate body.
20. method according to claim 19 wherein realizes convergent material removal as follows:
Remove the first of described nozzle plate body; With
Remove the interior remainder of circumference of described nozzle plate body gradually, the circumference in converging to described nozzle plate body, thus form the hole.
21. method according to claim 19, the beam path that wherein uses spiral to advance is realized removing.
22. method according to claim 18, wherein said light beam moves according to the progress of perforation.
23. method according to claim 18 further comprises:
Provide in good time control computer to operate described laser cutting instrument;
To described computer programming, to control described cutting light beam according to described punch position, described beam path and described light beam progress rate function.
24. method according to claim 18, wherein said nozzle plate body have a beam inlet face and a beam outlet face, further may further comprise the steps:
But on the beam outlet face of described nozzle plate body, lay one deck etching material;
Control described continuous cutting, but to pass the interface that described nozzle plate body is cut to described nozzle plate body and described etching material; With
After described cutting light beam passes through described laser beam path fully, but etch away described etching material.
25. inkjet nozzle of making by the processing of using the laser cutting instrument in the nozzle plate body of inkjet nozzle, to cut out oral pore, described hole has the predetermined circumferential that has defined the position at the edge in hole described in the described nozzle plate body, described laser cutting instrument provides the light beam of the cutting with spot definition, and described processing may further comprise the steps:
Determine that described cutting light beam cuts the material-removal rate of described nozzle plate body;
Definition is positioned at described nozzle plate body and has the punch position of certain distance to circumference, make when described cutting light beam cuts locating hole on described nozzle plate body, described material-removal rate and described spot definition make the distortion minimum at described edge, and less than predetermined threshold;
Definition has the laser beam path of certain distance apart from described circumference, makes that described material-removal rate and described spot definition make the distortion minimum on the described edge when described cutting light beam cuts described nozzle plate body gradually, and less than predetermined threshold;
The light beam progress rate function of described cutting light beam is moved in definition along beam path, this light beam progress rate function is the function of described light beam with respect to the position of described circumference, make when described cutting light beam gradually during the cutting nozzles plate body, described material-removal rate and described spot definition make the distortion minimum at described edge, and less than predetermined threshold; With
Move described laser tool and be in perforation of brill in the nozzle plate body at described punch position, then cut described nozzle plate body continuously along described beam path according to described progress rate function, like this, behind the described beam path of described cutting light beam process, in described nozzle plate body, cut out described hole.
26. according to the nozzle that the processing of claim 25 is made, wherein said beam path provides convergent material to remove to described circumference, described like this cutting light beam is removed described material gradually in described nozzle plate body.
27., wherein realize convergent material removal as follows according to the nozzle that the processing of claim 26 is made:
Remove the first of described nozzle plate body; With
Remove the interior remainder of circumference of described nozzle plate body gradually, the circumference in converging to described nozzle plate body, thus form the hole.
28. according to the nozzle that the processing of claim 26 is made, the beam path that wherein uses spiral to advance is realized removing.
29. according to the nozzle that the processing of claim 25 is made, wherein said light beam moves according to the progress of perforation.
30. the nozzle according to the processing of claim 25 is made further comprises:
Provide in good time control computer to operate described laser cutting instrument;
To described computer programming, to control described cutting light beam according to described punch position, described beam path and described light beam progress rate function.
31. according to the nozzle that the processing of claim 25 is made, wherein said nozzle plate body has a beam inlet face and a beam outlet face, further may further comprise the steps:
But on the beam outlet face of described nozzle plate body, lay one deck etching material;
Control described continuous cutting, but to pass the interface that described nozzle plate body is cut to described nozzle plate body and described etching material; With
After described cutting light beam passes through described laser beam path fully, but etch away described etching material.
32. computer execution laser cutting device that is used for removing a part from workpiece, described part has the predetermined circumferential on corresponding removal border on the external boundary that defined described part and the described workpiece, described laser cutting instrument provides the light beam of the cutting with spot definition, and described device comprises:
Determine that but described cutting light beam cuts the computer actuating logic of described workpiece material resection rate;
But definition is positioned at described part and has the computer actuating logic of the punch position of certain distance to circumference, make when described cutting light beam cuts locating hole on described workpiece, described material-removal rate and described spot definition make the borderline distortion of described cutting minimum, and less than predetermined threshold;
But definition has the computer actuating logic of the laser beam path of certain distance apart from described circumference, make when described cutting light beam cuts described workpiece gradually, described material-removal rate and described spot definition make the borderline distortion of described cutting minimum, and less than predetermined threshold;
But the computer actuating logic of the light beam progress rate function of described cutting light beam is moved in definition along beam path, this light beam progress rate function is the function of described light beam with respect to the position of described circumference, make when described cutting light beam gradually during cut workpiece, described material-removal rate and described spot definition make the borderline distortion of described cutting minimum, and less than predetermined threshold; With
But move described laser tool in the perforation of described punch position place and then according to the computer actuating logic of described progress rate function along the described workpiece of the continuous cutting of described beam path, like this, behind the described beam path of described cutting light beam process, described part is excised from described workpiece, but but the described computer actuating logic that moves described instrument is connected to the computer actuating logic of the described punch position of definition by the data communication connection device, but but define the computer actuating logic of described laser beam path and the computer actuating logic of the described light beam progress rate function of definition.
33. computer execution laser cutting device of removing a part from workpiece, described part has on the external boundary that defined described part and the described workpiece predetermined circumferential less than the corresponding removal border of predetermined threshold, described laser cutting instrument provides the light beam of the cutting with spot definition, and described device comprises:
Determine that described cutting light beam cuts the equipment of described workpiece material resection rate;
Definition is positioned at described part and has the equipment of the punch position of certain distance to circumference, make when described cutting light beam cuts locating hole on described workpiece, described material-removal rate and described spot definition make the borderline distortion of described cutting minimum, and less than predetermined threshold;
The described circumference of definition distance has the equipment of the laser beam path of certain distance, makes when described cutting light beam cuts described workpiece gradually, and described material-removal rate and described spot definition make the borderline distortion of described cutting minimum, and less than predetermined threshold;
The equipment of the light beam progress rate function of described cutting light beam is moved in definition along beam path, this light beam progress rate function is the function of described light beam with respect to the position of described circumference, make when described cutting light beam gradually during cut workpiece, described material-removal rate and described spot definition make the borderline distortion of described cutting minimum, and less than predetermined threshold; With
Move described laser tool in the perforation of described punch position place and then according to the equipment of described progress rate function along the described workpiece of the continuous cutting of described beam path, like this, behind the described beam path of described cutting light beam process, described part is excised from described workpiece, the described equipment that moves described instrument be connected to by data communication the described punch position of definition equipment, the described laser beam path of definition equipment and define the equipment of described light beam progress rate function.
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
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US39863902P | 2002-07-25 | 2002-07-25 | |
US60/398,639 | 2002-07-25 | ||
US10/267,009 US6749285B2 (en) | 2002-07-25 | 2002-10-08 | Method of milling repeatable exit holes in ink-jet nozzles |
US10/267,009 | 2002-10-08 |
Publications (2)
Publication Number | Publication Date |
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CN1652894A true CN1652894A (en) | 2005-08-10 |
CN1323797C CN1323797C (en) | 2007-07-04 |
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CNB038106892A Expired - Fee Related CN1323797C (en) | 2002-07-25 | 2003-04-11 | Inkjet nozzle and process of laser drilling a hole for use in inkjet nozzles |
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EP (1) | EP1525070A4 (en) |
JP (1) | JP2005533662A (en) |
CN (1) | CN1323797C (en) |
AU (1) | AU2003232000A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101678505B (en) * | 2007-05-03 | 2014-03-12 | Esi电子科技工业公司 | Method for machining tapered micro holes |
CN107187205A (en) * | 2017-06-08 | 2017-09-22 | 翁焕榕 | Nozzle plate and preparation method thereof and ink-jet printer |
CN107598397A (en) * | 2016-08-10 | 2018-01-19 | 南京魔迪多维数码科技有限公司 | The method of cutting brittle material substrate |
CN114952039A (en) * | 2021-02-20 | 2022-08-30 | 雷科股份有限公司 | Laser rapid drilling device |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2012035306A (en) * | 2010-08-09 | 2012-02-23 | Shibuya Kogyo Co Ltd | Laser beam machining method and apparatus therefor |
JP5994723B2 (en) * | 2013-05-09 | 2016-09-21 | トヨタ自動車株式会社 | Laser drilling method and apparatus |
EP4205983A4 (en) | 2020-08-28 | 2023-10-04 | Konica Minolta, Inc. | Nozzle plate and inkjet head |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
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GB9601049D0 (en) * | 1996-01-18 | 1996-03-20 | Xaar Ltd | Methods of and apparatus for forming nozzles |
US5910255A (en) * | 1996-11-08 | 1999-06-08 | W. L. Gore & Associates, Inc. | Method of sequential laser processing to efficiently manufacture modules requiring large volumetric density material removal for micro-via formation |
US5837964A (en) * | 1998-01-16 | 1998-11-17 | Chromalloy Gas Turbine Corporation | Laser drilling holes in components by combined percussion and trepan drilling |
US6313435B1 (en) * | 1998-11-20 | 2001-11-06 | 3M Innovative Properties Company | Mask orbiting for laser ablated feature formation |
US6563079B1 (en) * | 1999-02-25 | 2003-05-13 | Seiko Epson Corporation | Method for machining work by laser beam |
JP3944815B2 (en) * | 2000-12-27 | 2007-07-18 | セイコーエプソン株式会社 | Cleaning control method in ink supply path in ink jet recording apparatus |
JP2002205397A (en) * | 2001-01-12 | 2002-07-23 | Hitachi Ltd | Ink jet recorder |
-
2003
- 2003-04-11 EP EP03771532A patent/EP1525070A4/en not_active Withdrawn
- 2003-04-11 JP JP2005505593A patent/JP2005533662A/en active Pending
- 2003-04-11 AU AU2003232000A patent/AU2003232000A1/en not_active Abandoned
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101678505B (en) * | 2007-05-03 | 2014-03-12 | Esi电子科技工业公司 | Method for machining tapered micro holes |
CN107598397A (en) * | 2016-08-10 | 2018-01-19 | 南京魔迪多维数码科技有限公司 | The method of cutting brittle material substrate |
CN107187205A (en) * | 2017-06-08 | 2017-09-22 | 翁焕榕 | Nozzle plate and preparation method thereof and ink-jet printer |
CN107187205B (en) * | 2017-06-08 | 2019-09-24 | 翁焕榕 | Nozzle plate and preparation method thereof and ink-jet printer |
CN114952039A (en) * | 2021-02-20 | 2022-08-30 | 雷科股份有限公司 | Laser rapid drilling device |
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JP2005533662A (en) | 2005-11-10 |
EP1525070A1 (en) | 2005-04-27 |
CN1323797C (en) | 2007-07-04 |
AU2003232000A1 (en) | 2004-02-16 |
EP1525070A4 (en) | 2006-03-15 |
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