CN1652278A - Electromagnetic relay with spring push mechanism - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及一种磁保持继电器,尤其是一种带弹簧推动结构的电磁继电器。The invention relates to a magnetic latching relay, in particular to an electromagnetic relay with a spring pushing structure.
背景技术Background technique
当前,电子技术的一个发展方向,就是高可靠、大功率、低功耗、小体积、低成本等。磁保持继电器作为一种机电元件,广泛应用于各种工业控制、电力系统、办公设备、家用电器、通讯设备、航天航空等领域。特别是当磁保持继电器工作时,磁路部分中的永磁铁磁性代替了普通电磁继电器的线圈产生的电磁,线圈无须长期通电励磁,使其具有接近“0”功耗的特性,在环保要求越来越高的今天,其应用日趋广泛。At present, one of the development directions of electronic technology is high reliability, high power, low power consumption, small size, and low cost. As an electromechanical component, magnetic latching relays are widely used in various industrial controls, power systems, office equipment, household appliances, communication equipment, aerospace and other fields. Especially when the magnetic latching relay is working, the permanent magnet in the magnetic circuit part replaces the electromagnetic generated by the coil of the ordinary electromagnetic relay, and the coil does not need to be energized for a long time, so that it has the characteristics of close to "0" power consumption. It is getting higher and higher today, and its application is becoming more and more extensive.
图1为已有的一种小型大功率磁保持继电器的结构示意图(专利号:99202168.5)。它由磁路部分、底座部分和中间机构构成,底座部分包括底座16、静簧组合17、动簧组合18,磁路部分由线圈12、轭铁13和衔铁组合14构成,衔铁组合可沿其中心插装的金属转轴19转动。中间机构仅由一个两边带卡槽的推动块15担当。当线圈通电后驱动衔铁转动时,衔铁带动推动块直接推动动簧组合末端的小动簧变形,实现触点的切换和产生触点的超行程。因此,这种结构的继电器要求动簧具备足够的柔性,很大程度上限制了动簧的载流能力,同时容易造成动簧组合末端的小动簧因为变形而产生高周疲劳,发生机械参数变化甚至断裂等失效问题。Fig. 1 is a structural schematic diagram of an existing small high-power magnetic latching relay (patent number: 99202168.5). It consists of a magnetic circuit part, a base part and an intermediate mechanism. The base part includes a
如何解决动簧的高周疲劳,又保证必要的触点超行程,这些问题成为这类磁保持继电器设计的一个难点。How to solve the high-cycle fatigue of the moving spring and ensure the necessary overtravel of the contacts has become a difficult point in the design of this type of magnetic latching relay.
发明内容Contents of the invention
本发明的目的在于提供一种带弹簧推动结构的电磁继电器。该种类型的继电器的中间机构由推动块和弹簧共同组成,触点超行程不是由动簧的变形直接产生,而是通过弹簧的压缩变形产生。因此,既能够满足继电器特定的触点超行程的设计要求,也解决了因为动簧的变形产生高周疲劳等问题。The object of the present invention is to provide an electromagnetic relay with a spring pushing structure. The intermediate mechanism of this type of relay is composed of a push block and a spring. The contact overtravel is not directly generated by the deformation of the moving spring, but by the compression deformation of the spring. Therefore, it can not only meet the design requirements of the specific contact overtravel of the relay, but also solve the problems of high cycle fatigue caused by the deformation of the moving spring.
本发明设有磁路部分、静簧组合、动簧组合、底座、中间机构和外壳。磁路部分的结构类似图1所示的结构,由线圈、轭铁和衔铁组成,线圈与轭铁相互插装后依靠轭铁定位在底座的定位槽上,衔铁依靠其中心的转轴定位在底座的轴孔上;静簧组合和动簧组合设在底座上,静簧组合由静触点与静簧片铆接组成,动簧组合由两片动簧片对叠后与引出片铆接而成,头部铆接动触点形成电路的通道、铆接铆钉形成定位弹簧的凸起结构;中间机构由推动块和弹簧组成,弹簧的一端装在推动块上部分的窗口内的凸起结构上,另一端装在动簧组合头部的凸起结构上,从而建立了动簧组合与推动块之间的联系,推动块的下部分的拉杆结构中设卡槽与衔铁组合的头部配合。因此,使中间机构成为连接衔铁组合与底座部分的中间传动机构。The invention is provided with a magnetic circuit part, a static spring combination, a moving spring combination, a base, an intermediate mechanism and a shell. The structure of the magnetic circuit part is similar to the structure shown in Figure 1. It is composed of a coil, a yoke and an armature. After the coil and the yoke are inserted into each other, they are positioned on the positioning groove of the base by the yoke, and the armature is positioned on the base by its central rotating shaft. On the shaft hole; the static spring combination and the moving spring combination are set on the base, the static spring combination is composed of a static contact and the static reed riveting, and the moving spring combination is formed by two moving reeds stacked and riveted with the lead-out piece. The head is riveted with the movable contact to form the channel of the circuit, and the riveted rivets form the raised structure of the positioning spring; the intermediate mechanism is composed of a push block and a spring, one end of the spring is installed on the raised structure in the window on the upper part of the push block, and the other end It is installed on the protruding structure of the head of the moving spring combination, thereby establishing the connection between the moving spring combination and the push block, and the pull rod structure of the lower part of the push block is provided with a card slot to cooperate with the head of the armature combination. Therefore, the intermediate mechanism becomes an intermediate transmission mechanism connecting the armature assembly and the base part.
所说的中间机构的弹簧装在推动块窗口的下方,形成单刀单掷(SPST)型产品,静簧组合设上静簧组合;或者所说的中间机构的弹簧装在窗口的上方和下方,形成单刀双掷(SPDT)型产品,静簧组合设上静簧组合和下静簧组合。The spring of the said intermediate mechanism is installed under the window of the push block to form a single pole single throw (SPST) type product, and the static spring combination is provided with a static spring combination; or the spring of the said intermediate mechanism is installed above and below the window, A single-pole double-throw (SPDT) product is formed, and the static spring combination is provided with an upper static spring combination and a lower static spring combination.
本发明中,在推动块的上部分的窗口内安装了弹簧。当线圈驱动衔铁组合绕着转轴旋转时,同时带动了中间机构动作。中间机构通过弹簧的压缩驱动动簧组合动作,实现触点的接通和产生触点的超行程,解决了传统结构中依靠动簧变形来产生触点的超行程导致动簧疲劳的问题。In the present invention, a spring is installed in the window of the upper part of the pushing block. When the coil drives the armature assembly to rotate around the rotating shaft, it drives the action of the intermediate mechanism at the same time. The intermediate mechanism drives the combined action of the moving spring through the compression of the spring to realize the connection of the contacts and the overtravel of the contact, which solves the problem of fatigue of the moving spring caused by the overtravel of the contact caused by the deformation of the moving spring in the traditional structure.
本发明中,为了使弹簧在动作中不会脱离既定的工作位置,保证弹簧工作的可靠性,在推动块的上部分窗口内和动簧组合上同时设凸起结构来定位弹簧。In the present invention, in order to prevent the spring from departing from the predetermined working position during the action and ensure the reliability of the spring operation, a protruding structure is provided in the window of the upper part of the push block and on the moving spring combination to position the spring.
本发明中,针对单刀单掷和单刀双掷两种类型的产品,中间机构的形式和工作原理稍有不同:单刀单掷(SPST)型产品的中间机构,弹簧只装在推动块窗口的下方,触点的分断由推动块窗口的上窗缘拉动动簧组合来实现,触点的接通和触点的超行程则依靠弹簧的压缩力量来实现;单刀双掷(SPDT)型产品的中间机构的弹簧则同时装在窗口的上方和下方,触点的开断和接通均通过上、下弹簧压缩后的压力差拉动动簧组合来实现。In the present invention, for SPST and SPDT two types of products, the form and working principle of the intermediate mechanism are slightly different: for the intermediate mechanism of SPST type products, the spring is only installed under the window of the push block The breaking of the contact is realized by the combination of pulling the spring on the upper window edge of the push block window, and the connection of the contact and the overtravel of the contact are realized by the compression force of the spring; the middle of the single-pole double-throw (SPDT) type product The spring of the mechanism is installed above and below the window at the same time, and the opening and closing of the contacts are all realized by the pressure difference after the compression of the upper and lower springs to pull the moving spring combination.
附图说明Description of drawings
图1为已有的一种小型大功率磁保持继电器的结构示意图。Fig. 1 is a structural schematic diagram of an existing small high-power magnetic latching relay.
图2为本发明实施例(单刀双掷型)的结构示意图。Fig. 2 is a schematic structural diagram of an embodiment of the present invention (single pole double throw type).
图3为本发明实施例(单刀单掷型)的结构示意图。Fig. 3 is a schematic structural diagram of an embodiment of the present invention (single pole single throw type).
图4为本发明实施例(单刀双掷型)的中间机构结构图。Fig. 4 is a structure diagram of an intermediate mechanism of an embodiment of the present invention (single pole double throw type).
图5为本发明实施例(单刀单掷型)的中间机构结构图。Fig. 5 is a structure diagram of an intermediate mechanism of an embodiment of the present invention (single pole single throw type).
图6为本发明实施例(单刀双掷型)的推动块结构图。Fig. 6 is a structural diagram of the push block of the embodiment of the present invention (single pole double throw type).
图7为本发明实施例(单刀单掷型)的推动块结构图。Fig. 7 is a structural diagram of the push block of the embodiment of the present invention (single pole single throw type).
图8为本发明的动簧组合结构图。Fig. 8 is a structural diagram of the moving spring combination of the present invention.
具体实施方式Detailed ways
如图2所示,本发明(单刀双掷型)由底座部分、中间机构、磁路部分和外壳组成。其中:底座部分由上静簧组合2、下静簧组合4和动簧组合3直接插装到底座1上装配而成;中间机构由推动块6加装弹簧5组成;磁路部分由线圈9、轭铁8和衔铁组合7组成,线圈与轭铁相互插装后依靠轭铁定位在底座的定位槽上,衔铁组合则依靠其中心的转轴定位在底座的轴孔上;中间机构通过弹簧与动簧组合连接,通过推动块下部分拉杆结构的卡槽与衔铁组合连接。当线圈驱动衔铁组合绕着转轴10转动时,同时带动了推动块动作,进而通过压缩弹簧驱动动簧组合动作,实现触点的接通和产生触点的超行程。As shown in Figure 2, the present invention (single pole double throw type) consists of a base part, an intermediate mechanism, a magnetic circuit part and a casing. Among them: the base part is assembled by the upper
与图2所示的单刀双掷型产品类似,图3给出单刀单掷型的产品结构,其区别在于底座部分的静簧组合仅采用上静簧组合11(注:SPST型无该部件),中间机构由推动块11加装弹簧。Similar to the SPDT product shown in Figure 2, Figure 3 shows the product structure of the SPST type, the difference is that the static spring combination of the base part only uses the upper static spring combination 11 (Note: SPST type does not have this part) , The intermediate mechanism is loaded with springs by pushing
如图4、5所示,针对单刀双掷和单刀单掷两种类型的产品,中间机构的形式和工作原理稍有不同:单刀双掷(SPDT)型产品的中间机构(参见图4)的弹簧则同时装在窗口的上方和下方,触点的开断和接通均通过上、下弹簧压缩后的压力差拉动动簧组合来实现。As shown in Figures 4 and 5, for the SPDT and SPDT products, the form and working principle of the intermediate mechanism are slightly different: the intermediate mechanism of the SPDT (see Figure 4) The spring is installed above and below the window at the same time, and the breaking and connecting of the contacts are all realized by pulling the moving spring combination through the pressure difference after the compression of the upper and lower springs.
单刀单掷(SPST)型产品的中间机构(参见图5)中,弹簧只装在推动块窗口的下方,触点的分断由推动块窗口的上窗缘拉动动簧组合来实现,触点的接通和触点的超行程则依靠弹簧的压缩力量来实现;In the intermediate mechanism (see Figure 5) of single-pole single-throw (SPST) products, the spring is only installed under the window of the push block, and the breaking of the contact is realized by pulling the moving spring combination on the upper window edge of the push block window. The connection and overtravel of the contact are realized by the compression force of the spring;
如图6所示,单刀双掷(SPDT)型推动块的上部分为窗口形状结构6.1,窗口的上、下窗缘均设凸起6.2作为弹簧的定位结构。推动块的下部分为拉杆结构并设卡槽6.3与衔铁组合连接。As shown in Figure 6, the upper part of the single pole double throw (SPDT) push block is a window-shaped structure 6.1, and the upper and lower window edges of the window are provided with protrusions 6.2 as a positioning structure for the spring. The lower part of the push block is a pull rod structure and is provided with a card slot 6.3 to be combined with the armature.
如图7所示,单刀单掷(SPST)型推动块的上部分为窗口形状结构11.1,窗口的下窗缘设凸起11.2作为弹簧的定位结构。推动块的下部分为拉杆结构并设卡槽11.3与衔铁组合连接。As shown in Figure 7, the upper part of the single pole single throw (SPST) type push block is divided into a window-shaped structure 11.1, and the lower edge of the window is provided with a protrusion 11.2 as a positioning structure for the spring. The lower part of the push block is a pull rod structure and is provided with a card slot 11.3 to be combined with the armature.
如图8所示的动簧组合,由两片动簧片对叠后与引出片铆接而成,头部采用铆接铆钉或其它形式的方法形成定位弹簧的凸起结构3.1。The moving spring combination shown in Figure 8 is composed of two moving reeds stacked and riveted with the lead-out piece, and the head is riveted with rivets or other methods to form the convex structure 3.1 of the positioning spring.
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2009003399A1 (en) * | 2007-06-29 | 2009-01-08 | Xiamen Hongfa Electroacoustic Co., Ltd. | Magnetic latching relay |
CN101201390B (en) * | 2007-10-30 | 2010-05-19 | 厦门顶科电子有限公司 | Method for rapidly and accurately detecting armature overtravel of electromagnetic relay and device thereof |
CN101984504A (en) * | 2010-09-06 | 2011-03-09 | 厦门宏发电力电器有限公司 | Magnetic latching relay with double flexible pushing connections |
CN102709121A (en) * | 2012-06-15 | 2012-10-03 | 东莞市三友联众电器有限公司 | Three-closing-force magnetic latching relay capable of monitoring opening and closing states of movable and static contacts |
CN103489715A (en) * | 2013-10-10 | 2014-01-01 | 华一精密机械(昆山)有限公司 | Orbital determined power-off protection spring |
CN103715025A (en) * | 2012-09-29 | 2014-04-09 | 厦门宏发电声股份有限公司 | Non-counterforce electromagnetic relay |
CN104701094A (en) * | 2013-12-04 | 2015-06-10 | 沈阳工业大学 | Dual-spring counter-force structure of railway signal relay |
CN112509869A (en) * | 2020-11-16 | 2021-03-16 | 厦门宏发电声股份有限公司 | Large-load electromagnetic relay |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN2363375Y (en) * | 1999-01-15 | 2000-02-09 | 厦门宏发电声有限公司 | Large power magnet holding relay |
CN2393217Y (en) * | 1999-11-13 | 2000-08-23 | 宋锡和 | High-voltage ac. magnetic holding relay |
AT412433B (en) * | 2000-05-11 | 2005-02-25 | Felten & Guilleaume Kg | ELECTROMECHANICAL REMOTE SWITCH |
CN2775823Y (en) * | 2005-02-03 | 2006-04-26 | 厦门宏发电声有限公司 | Electromagnetic relay with spring push structure |
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2005
- 2005-02-03 CN CNB200510052291XA patent/CN100403475C/en not_active Expired - Lifetime
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2009003399A1 (en) * | 2007-06-29 | 2009-01-08 | Xiamen Hongfa Electroacoustic Co., Ltd. | Magnetic latching relay |
CN101201390B (en) * | 2007-10-30 | 2010-05-19 | 厦门顶科电子有限公司 | Method for rapidly and accurately detecting armature overtravel of electromagnetic relay and device thereof |
CN101984504A (en) * | 2010-09-06 | 2011-03-09 | 厦门宏发电力电器有限公司 | Magnetic latching relay with double flexible pushing connections |
CN101984504B (en) * | 2010-09-06 | 2012-11-14 | 厦门宏发电力电器有限公司 | Magnetic latching relay with double flexible pushing connections |
CN102709121A (en) * | 2012-06-15 | 2012-10-03 | 东莞市三友联众电器有限公司 | Three-closing-force magnetic latching relay capable of monitoring opening and closing states of movable and static contacts |
CN103715025A (en) * | 2012-09-29 | 2014-04-09 | 厦门宏发电声股份有限公司 | Non-counterforce electromagnetic relay |
CN103489715A (en) * | 2013-10-10 | 2014-01-01 | 华一精密机械(昆山)有限公司 | Orbital determined power-off protection spring |
CN104701094A (en) * | 2013-12-04 | 2015-06-10 | 沈阳工业大学 | Dual-spring counter-force structure of railway signal relay |
CN104701094B (en) * | 2013-12-04 | 2017-08-08 | 沈阳工业大学 | A kind of dual spring counterforce structure of railway signal relay |
CN112509869A (en) * | 2020-11-16 | 2021-03-16 | 厦门宏发电声股份有限公司 | Large-load electromagnetic relay |
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Address after: 361021 Fujian Province, Xiamen city Jimei North Industrial Zone sun ban Road No. 91-101 Patentee after: Xiamen Hongfa Electroacoustic Co.,Ltd. Address before: 361021 Fujian Province, Xiamen city Jimei North Industrial Zone sun ban Road No. 91-101 Patentee before: Xiamen Hongfa Electroacoustic Co.,Ltd. |
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Effective date of registration: 20160325 Address after: Jimei North Industrial Zone, Xiamen city of Fujian province Donglin road 361021 No. 560-564 Patentee after: Xiamen Hongfa Electric Power Controls Co.,Ltd. Address before: 361021 Fujian Province, Xiamen city Jimei North Industrial Zone sun ban Road No. 91-101 Patentee before: Xiamen Hongfa Electroacoustic Co.,Ltd. |
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CX01 | Expiry of patent term |
Granted publication date: 20080716 |