CN1648046A - Processfor preparing mordenite and beta zeolite mixed crystal material - Google Patents

Processfor preparing mordenite and beta zeolite mixed crystal material Download PDF

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CN1648046A
CN1648046A CN 200410000960 CN200410000960A CN1648046A CN 1648046 A CN1648046 A CN 1648046A CN 200410000960 CN200410000960 CN 200410000960 CN 200410000960 A CN200410000960 A CN 200410000960A CN 1648046 A CN1648046 A CN 1648046A
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mordenite
mixed crystal
zeolite
fluorochemical
crystal material
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CN1276873C (en
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宗保宁
李凤艳
赵天波
张慧英
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
Beijing Institute of Petrochemical Technology
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
Beijing Institute of Petrochemical Technology
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Abstract

The present invention discloses the preparation process of mixed crystal material of mordenite and beta zeolite, and features that mordenite is used as crystal seed added into synthesis reaction of beta zeolite and through further hydrothermal crystallization the mixed crystal material is prepared. The mixed crystal material thus synthesized has adjustable mixed crystal ratio and even higher catalyst performance than the mixed crystal material obtain through mechanical mixing of mordenite and beta zeolite.

Description

The preparation method of a kind of mordenite and β zeolite mixed crystal material
Technical field
The invention relates to the preparation method of mixed crystal material, furtherly, the invention relates to the synthetic method of mercerising/β zeolite mixed crystal material.
Background technology
Along with to the improving constantly of the specification of quality of Chemicals, the catalytic performance of zeolite catalysis material is also had higher requirement.People have arrived certain degree of depth for the exploration of single structure zeolite, for the performance that makes the zeolite catalysis material has more improvement, are fit to industrial application better, and the mixed crystal catalytic material of exploring multiple structure type is a new approach.
In oil refining and petrochemical industry, β zeolite and mordenite are widely used two kinds of catalytic materials, and they itself exist many distinctive advantages and unsurmountable shortcoming.Have big one dimension straight hole passage and good heat-resisting, acidproof and isomerization performance as mordenite, but because its scarce limit on structure and aperture, easy coking and deactivation of the one-dimensional channels of mordenite and hydrothermal stability thereof are relatively poor, so be difficult to the catalyzed reaction of condition harshness.The β zeolite be have that good heat and hydrothermal stability, appropriateness are acid, acid acceptance unique have intersect the mesoporous molecular sieve of 12-membered ring's channel system, its catalyzed reaction shows the characteristics that hydrocarbon reaction is difficult for coking and long service life, and reactant and product there is certain shape feature of selecting, products distribution there is certain influence, but need strong acid catalyzed reaction strength of acid not enough, and its synthetic cost height to those.
Consider that mordenite and β zeolite microcosmic mix the interaction that may exist, utilize they separately advantage and overcome its shortcoming, may have some characteristic that is beneficial to catalyzed reaction.Therefore, synthesizing in oil refining and petrochemical industry of mercerising/β zeolite mixed crystal material has very important significance for theories and practical significance.
Synthetic about the mixed crystal material of different types of structure has following document to report.
At Microporous Mater.1996, reported the synthetic of FAU/MCM-41 mixed crystal catalyzer among the 6:287..In Chem.Commun.1997:2281, reported the synthetic of composite catalyst MCM-41/MFI mixed crystal system and characterized.
(Li Fuxiang, Wu Lan, Qin Menggeng etc. such as Li Fuxiang, Wu Lan, Qin Menggeng, mesopore MCM-41 molecular sieve is in the research of micro porous molecular sieve overgrowth on micro-pore zeolite ZSM-5, the chemistry of fuel journal, 1998,26 (2): 102-107) once designed mesopore-micropore molecular sieve composite material that a kind of plan is used for macromolecular reaction, so overgrowth on micro-pore zeolite ZSM-5 is studied to mesopore MCM-41 molecular sieve.
(volume such as Duan Qiwei such as the yellow upright people in 1998, Chen Haiying, the 9th national catalysis academic meeting paper collection, p500) with the organic formwork agent tetrapropyl amine bromide (TPBr) that synthesizes ZSM-5, keep inducing under stable temperature and the certain pH value condition amorphous aluminum silicide in the hole wall to carry out crystalline phase arranges in the mesopore duct, the even mesopore that existing aperture is bigger has the strongly-acid matrix material MCM-41/ZSM-5 of microporous crystal structure again.
The catalyzer ZSM/AlPO that people such as Chih-Hao Mark Tsang of ABB AB and Pel-shing Eugene Dal are extensively used two discussion 4Be synthesized together (Chih-Hao MarkTsang, Pel-shing Eugene Dal.Binary Molecular Sieves Having A Core andShell of Different Structures and Compositions.USA 5888921,1999).
At J.Mater.Chem, 2001,11 (7), the Beta/MCM-41 synthetic method of 1886-1890. report is to use tetraethyl ammonium hydroxide and cetyl trimethylammonium bromide, by two step crystallization hydrothermal methods.
At " several molecular sieves change the control and the single crystalline optimization of brilliant and mixed crystal and synthesize " (catalysis journal, in July, 2002, Vol.23 (4)) in, reported with hexamethylene imine and made template, under the certain situation of ratio of components, temperature of reaction and reaction times, ZSM 5 to MCM 22, the influence of ZSM 35 and mordenite molecular sieve Cheng Jing.Simultaneously, this article has also been inquired into the influence of the adding of crystal seed to the product crystalline phase.By the conditioned reaction temperature and time,, can synthesize the controlled ZSM35/MCM of ratio 22 mixed crystal, ZSM 5/ZSM 35 mixed crystal and ZSM 35/ mordenite mixed crystal in specific temperature and time interval.
Do not see report so far about synthetic mercerising/β zeolite mixed crystal material method.
Summary of the invention
The synthetic method that the purpose of this invention is to provide a kind of mercerising/β zeolite mixed crystal material.
The synthetic method of mercerising provided by the invention/β zeolite mixed crystal material is characterized in that mordenite is added in the synthesis reaction mixture of β zeolite as crystal seed, forms through hydrothermal crystallizing.
More particularly, synthetic method provided by the invention is according to the aluminium source: (15~100) silicon source: (0~100) mineral alkali: (1.5~30) template: (0~20) fluorochemical: (270~3200) water: the mole of the β zeolite synthesis reaction system of (0~20) mineral acid is formed, mix with aluminium source, silicon source mineral alkali or acid, template, fluorochemical, deionized water with as the mordenite of crystal seed, synthetic and recovery product under the conventional hydrothermal crystallizing condition in encloses container, wherein, in the mole composition formula, the aluminium source is with Al 2O 3Meter, silicon source are with SiO 2Meter, the weight of said mordenite as crystal seed is 2~100%, preferred 5~80% of β zeolite synthesis reaction system butt weight.
In method provided by the invention, the addition sequence of raw material there is no special requirement, but wherein preferred raw material addition sequence is earlier mineral alkali or acid, template, fluorochemical, deionized water to be mixed, and adds mordenite, under agitation adds aluminium source, silicon source again.
In method provided by the invention, said aluminium source, silicon source, fluorochemical, template and raw materials such as mineral alkali, mineral acid there is no special requirement, the raw material that can synthesize the β zeolite in the prior art can be applied to the present invention, for example, said aluminium source is selected from least a in the group that pseudo-boehmite, sodium aluminate or Tai-Ace S 150 forms; Said silicon source is water glass and/or silicon sol; Said fluorochemical is alkali-metal fluorochemical or Neutral ammonium fluoride or its mixture, and in alkali-metal fluorochemical, preferred fluorinated sodium; Said mineral alkali is selected from least a in the group that sodium hydroxide, potassium hydroxide or ammoniacal liquor forms, and said mineral acid is sulfuric acid or hydrochloric acid; Said template is selected from tetraethyl-oxyammonia or tetraethyl-ammonium halide or tetrapropyl oxyammonia or two or three mixture wherein.
In the method provided by the invention, said conventional hydrothermal crystallizing condition generally is 100 ℃~200 ℃ crystallization 3~7 days.
Method provided by the invention has the following advantages:
(1) since mercerising as crystal seed add fashionable and ratio in mixed crystal material substantially for increasing progressively trend (accompanying drawing 1), so the ratio of mordenite and β zeolite can be regulated easily by the metering to adding mordenite crystal seed in the mixed crystal material.
(2) compare with the mixed crystal material that the β zeolite obtains with the mechanically mixing mordenite, interact because mordenite wherein and β zeolite microcosmic mix or exist.Identical at two kinds of zeolite proportions, for example respectively account under the situation of 50 weight %, the invention provides method synthetic mixed crystal material all is better than mechanical mixed crystal material in normal hexane catalytic cracking aromizing, aromatization of methanol, m-xylene disproportionation reaction performance evaluation.
Description of drawings
Fig. 1 is the graph of a relation of mordenite content in 1~4 synthetic mixed crystal material of embodiment with the mordenite crystal seed that is added.
Fig. 2 is the XRD figure that embodiment 1~4 adds the different amount mordenite synthetic mixed crystal material A1 of institute, A2, A3, A4 and Comparative Examples 1 synthetic β zeolite DB-1 and Comparative Examples 2 synthetic mordenite DB-2.
Embodiment
Following example will give further instruction to method provided by the invention, but therefore not limit the present invention.
Among the embodiment, synthetic raw materials used in tetraethyl-oxyammonia, silicon sol be technical grade, other is SILVER REAGENT.
In the mixed crystal material, the relative content of mordenite and β zeolite carries out quantitative analysis by XRD spectra.
Earlier respectively preparation to contain the mordenite mass percent be 20%, 40%, 50%, 60%, 80% the mixed mercerising/β zeolite of machinery, it is carried out XRD analysis, diffracted intensity with its characteristic peak is the x axle, is the y axle with its mass percent, makes working curve.Institute's synthetic mercerising/β zeolite mixed crystal is also carried out XRD analysis, to the working curve of being done, find out its corresponding mass percent, can obtain the mass percent of mercerising in mercerising/β zeolite mixed crystal by its diffracted intensity.
Comparative Examples 1
Synthesizing of this Comparative Examples explanation β zeolite.
0.5g Sodium Fluoride, 23.6g 15% tetraethyl-oxyammonia solution (technical grade) and 15.9mL deionized water are mixed, under agitation add the 0.7g sodium aluminate again, be stirred to evenly, add 15.7g silicon sol (technical grade) again, continue to be stirred to evenly, move into reactor then, in 14 5 ℃ of crystallization 5 days, crystallization finished back cooling rapidly, washing after filtration, put into baking oven again in 100~110 ℃ of dryings 3~4 hours, promptly get the β zeolite powder, numbering DB-1.
Comparative Examples 2
The explanation of this Comparative Examples is as the preparation of the mordenite of crystal seed.
69.6g water glass (modulus 3, down together) and 59.5g water are mixed, under agitation add 13.3g Tai-Ace S 150 (Al again 2(SO 4) 318H 2O) become glue, continue to be stirred to evenly, add 2.3g sodium hydroxide at last and stir evenly, move into reactor then, in 160 ℃ of crystallization 72 hours, crystallization finished back cooling rapidly, washing after filtration, put into baking oven again in 100~110 ℃ of dryings 3~4 hours, promptly get the former powder of mordenite, numbering DB-2.
Comparative Examples 3
The mixed crystal material of this Comparative Examples obtains through mechanically mixing.
The mixed crystal material of this Comparative Examples obtains Comparative Examples 1 synthetic β zeolite and Comparative Examples 2 synthetic mordenites through mechanically mixing, wherein β zeolite and mordenite respectively account for 50 heavy %, and this contrast material is numbered DB-3.
Embodiment 1
1.0g mordenite crystal seed, 0.5g Sodium Fluoride, 23.6g 15% tetraethyl-oxyammonia solution and 15.9mL deionized water are mixed, under mechanical stirring, add the 0.7g sodium aluminate again, be stirred to evenly, add the 15.7g silicon sol again, continue to be stirred to evenly, move into reactor then, in 145 ℃ of crystallization 5 days, crystallization finished back cooling rapidly, washing after filtration, put into baking oven again in 100~110 ℃ of dryings 3~4 hours, promptly get the former powder of mixed crystal, be numbered A1.
Embodiment 2
2.0g mordenite crystal seed, 0.5g Sodium Fluoride, 23.6g 15% tetraethyl-oxyammonia solution and 15.9mL deionized water are mixed, under mechanical stirring, add the 0.7g sodium aluminate again, be stirred to evenly, add the 15.7g silicon sol again, continue to be stirred to evenly, move into reactor then, in 145 ℃ of crystallization 5 days, crystallization finished back cooling rapidly, washing after filtration, put into baking oven again in 100~110 ℃ of dryings 3~4 hours, promptly get the former powder of mixed crystal, be numbered A2.
Embodiment 3
3.0g mordenite crystal seed, 0.5g Sodium Fluoride, 23.6g 15% tetraethyl-oxyammonia solution and 15.9mL deionized water are mixed, under mechanical stirring, add the 0.7g sodium aluminate again, be stirred to evenly, add the 15.7g silicon sol again, continue to be stirred to evenly, move into reactor then, in 145 ℃ of crystallization 5 days, crystallization finished back cooling rapidly, washing after filtration, put into baking oven again in 100~110 ℃ of dryings 3~4 hours, promptly get the former powder of mixed crystal, be numbered A3.
Embodiment 4
4.5g mordenite crystal seed, 0.5g Sodium Fluoride, 23.6g 15% tetraethyl-oxyammonia solution and 15.9mL deionized water are mixed, under mechanical stirring, add the 0.7g sodium aluminate again, be stirred to evenly, add the 15.7g silicon sol again, continue to be stirred to evenly, move into reactor then, in 145 ℃ of crystallization 5 days, crystallization finished back cooling rapidly, washing after filtration, put into baking oven again in 100~110 ℃ of dryings 3~4 hours, promptly get the former powder of mixed crystal, be numbered A4.
Embodiment 5
2.5g mordenite crystal seed, 29.5g 15% tetraethyl-oxyammonia solution, 2.2g 20% sulphuric acid soln and 13.5mL deionized water are mixed, under mechanical stirring, add the 0.5g sodium aluminate again, be stirred to evenly, add the 19.7g silicon sol again, continue to be stirred to evenly, move into reactor then, in 140 ℃ of crystallization 6 days, crystallization finished back cooling rapidly, washing after filtration, put into baking oven again in 100~110 ℃ of dryings 3~4 hours, promptly get the former powder of mixed crystal, be numbered A5.
Embodiment 6
1.0g mordenite crystal seed, 0.4g Neutral ammonium fluoride, 19.6g 15% tetraethyl-oxyammonia solution, 6.2mL strong aqua and 5.2mL deionized water are mixed, under mechanical stirring, add the 0.7g sodium aluminate again, be stirred to evenly, add the 19.7g silicon sol again, continue to be stirred to evenly, move into reactor then, in 120 ℃ of crystallization 7 days, crystallization finished back cooling rapidly, washing after filtration, put into baking oven again in 100~110 ℃ of dryings 3~4 hours, promptly get the former powder of mixed crystal, be numbered A6.
Embodiment 7
0.5g mordenite crystal seed, 15.7g 15% tetraethyl-oxyammonia solution and 5.4mL deionized water are mixed, under mechanical stirring, add 0.7g Tai-Ace S 150 again, be stirred to evenly, add the 19.7g silicon sol again, continue to be stirred to evenly, move into reactor then, in 155 ℃ of crystallization 5 days, crystallization finished back cooling rapidly, washing after filtration, put into baking oven again in 100~110 ℃ of dryings 3~4 hours, promptly get the former powder of mixed crystal, be numbered A7.
The mordenite of embodiment 8~10 explanations method preparation provided by the invention and the catalytic perfomance of β zeolite mixed crystal material.
Embodiment 8
The dimethylbenzene disproportionation reaction pulse micro-inverse evaluation result of present embodiment explanation mixed crystal material.
Sample loading amount 0.1g is at 400 ℃ of down logical N 2Pre-thermal activation used m-xylene as probe molecule, pulse sample introduction 0.3 μ L after 30 minutes.
Chromatographic instrument is a HP5890 II type, is furnished with fid detector.The product analysis condition: (chromatogram column temperature is from 40 ℃ of temperature programmings to 250 ℃, 300 ℃ of detector temperatures for the capillary column of 50m * 0.2mm), 280 ℃ of injector temperatures to select OV-1 for use.
The sodium type is converted into the process of Hydrogen: take off amine under the first temperature programming condition, take by weighing then a certain amount of oneself take off the mixed crystal of amine, add the NH of 1 mol 4Cl solution (15 milliliters/gram zeolite) heat in 96~100 ℃ of water-baths, and constantly stirring makes it exchange evenly, need to keep finish back suction filtration and be washed to no chlorine, twice of repeated exchanged of exchange 1 hour, exchange at every turn, oven dry is put into muffle furnace at last and was kept 4 hours down in 540 ℃.
Dimethylbenzene disproportionation reaction activity and products distribution see Table 1.
Table 1
Catalyzer Transformation efficiency/% Benzene/% Toluene/% M-xylene/% P-Xylol/% O-Xylol/% (benzene+toluene)/% The dimethylbenzene total amount
??DB-1 ????90.50 ????8.47 ????37.18 ????9.50 ????26.40 ????10.04 ????45.65 ??45.94
??DB-2 ????91.66 ????11.56 ????35.76 ????8.34 ????25.78 ????7.86 ????47.32 ??41.98
??A3 ????91.20 ????8.16 ????30.92 ????8.80 ????27.70 ????12.47 ????39.08 ??48.97
??DB-3 ????91.54 ????9.84 ????32.51 ????8.46 ????28.07 ????11.17 ????42.35 ??47.7
As shown in Table 1, when 400 ℃ of temperature of reaction, the mordenite of the inventive method preparation and β zeolite mixed crystal material are than mixed crystal material low 3.27 percentage points on (benzene+toluene) total amount of mechanically mixing, and the total amount of dimethylbenzene has improved 1.27, and the o-Xylol amount exceeds 1.3 percentage points; And purer β zeolite of its selectivity for o-Xylol (DB-1) and pure silk geolyte (DB-2) are all good.
Embodiment 9
The reactivity worth of mixed crystal material in the aromatization of methanol pulse micro-inverse is estimated of present embodiment explanation the inventive method preparation.
Experimental technique: sample loading amount 0.1g, at 450 ℃ of down logical N 2Behind the pre-thermal activation 30min, use methyl alcohol as probe molecule, pulse sample introduction 0.3 μ L.
The product analysis condition: (chromatogram column temperature is from 40 ℃ of temperature programmings to 250 ℃, 300 ℃ of detector temperatures for the capillary column of 50m * 0.2mm), 280 ℃ of injector temperatures to select OV-1 for use.
Aromatization of methanol reactive behavior and products distribution see Table 2.
Table 2
Catalyzer Transformation efficiency/% Benzene/% Toluene/% M-xylene/% P-Xylol/% O-Xylol/% (benzene+toluene)/% Dimethylbenzene total amount/% The aromatic hydrocarbons total amount
DB-3 ?59.38 ??1.21 ??5.9 ????1.14 ??3.72 ??0.99 ??7.11 ??5.85 ?12.96
A3 ?58.84 ??2.17 ??10.76 ????1.82 ??5.81 ??1.37 ??12.93 ??9.00 ?21.93
As shown in Table 2, the mordenite of the inventive method preparation and β zeolite mixed crystal material do not have significant difference than the mixed crystal material of mechanically mixing on transformation efficiency, but good to the selectivity of aromatic hydrocarbons, particularly toluene and p-Xylol.
Embodiment 10
The reactivity worth of mixed crystal material in normal hexane catalytic cracking aromizing pulse micro-inverse is estimated of the inventive method preparation.
Experimental technique: sample loading amount 0.1g, at 450 ℃ of down logical N 2Behind the pre-thermal activation 30min, use normal hexane as probe molecule, pulse sample introduction 0.3 μ L.
The product analysis condition: (chromatogram column temperature is from 40 ℃ of temperature programmings to 250 ℃, 300 ℃ of detector temperatures for the capillary column of 50m * 0.2mm), 280 ℃ of injector temperatures to select OV-1 for use.
Normal hexane cracking aromatization activity and aromatic hydrocarbons distribution reaction result see Table 3.
Table 3
Catalyzer Transformation efficiency/% Benzene/% Toluene/% M-xylene/% P-Xylol/% O-Xylol/% ??BTX ??/%
??A3 ??94.70 ??2.25 ??5.45 ????0.52 ????1.71 ????0.21 ??10.14
??DB-3 ??72.72 ??1.44 ??2.39 ????- ????0.35 ????- ??4.18
As shown in Table 3, the mordenite and the β zeolite mixed crystal material of the inventive method preparation are better than mixed crystal material cracking, the aromatization activity of mechanically mixing.

Claims (11)

1, the preparation method of a kind of mordenite and β zeolite mixed crystal material is characterized in that mordenite is added in the synthesis reaction mixture of β zeolite as crystal seed, forms through hydrothermal crystallizing.
2, according to the method for claim 1, it is characterized in that according to the aluminium source: (15~100) silicon source: (0~100) mineral alkali: (1.5~30) template: (0~20) fluorochemical: (270~3200) water: the mole of the β zeolite synthesis reaction system of (0~20) mineral acid is formed, mix with aluminium source, silicon source mineral alkali or acid, template, fluorochemical, deionized water with as the mordenite of crystal seed, synthetic and recovery product under the conventional hydrothermal crystallizing condition in encloses container, wherein, in the mole composition formula, the aluminium source is with Al 2O 3Meter, silicon source are with SiO 2Meter, the weight of said mordenite as crystal seed is 2~100% of β zeolite synthesis reaction system butt weight.
3, according to the method for claim 2, be earlier mineral alkali or acid, template, fluorochemical, deionized water to be mixed, add mordenite, under agitation add aluminium source, silicon source again.
4, according to the method for claim 2, said aluminium source is selected from least a in the group that pseudo-boehmite, sodium aluminate and Tai-Ace S 150 forms.
5, according to the method for claim 2, described silicon source is water glass and/or silicon sol.
6, according to the method for claim 2, described fluorochemical is alkali-metal fluorochemical or Neutral ammonium fluoride or its mixture.
7, according to the method for claim 6, wherein alkali-metal fluorochemical is a Sodium Fluoride.
8, according to the method for claim 2, said mineral alkali is selected from least a in the group that sodium hydroxide, potassium hydroxide and ammoniacal liquor forms.
9, according to the method for claim 2, said mineral acid is selected from sulfuric acid or hydrochloric acid.
10, according to the method for claim 2, said template is meant tetraethyl-oxyammonia or tetraethyl-ammonium halide or tetrapropyl oxyammonia or its mixture.
11, according to the method for claim 2, the add-on of said mordenite is 5~80% of a β zeolite synthesis reaction system butt weight.
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CN100386261C (en) * 2006-04-06 2008-05-07 辽宁石油化工大学 Synthetic process of Beta zeolite and MAPO-5 two-structure molecular sieve
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CN101992124B (en) * 2009-08-31 2012-09-05 中国石油化工股份有限公司 Binder-free mordenite/beta zeolite coexisting molecular sieve catalyst and preparation method thereof
CN102039173B (en) * 2009-10-13 2012-07-25 中国石油化工股份有限公司 Binderless ZSM-5/MCM-22 symbiotic molecular sieve catalyst and preparation method thereof
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CN102039167B (en) * 2009-10-13 2012-07-25 中国石油化工股份有限公司 Method for preparing adhesive-free ZSM-5/Y zeolite symbiotic molecular sieve catalyst
CN103011191A (en) * 2011-09-22 2013-04-03 中国石油化工股份有限公司 Mordenite and beta zeolite core-shell molecular sieve and preparation method thereof
CN103011191B (en) * 2011-09-22 2015-04-08 中国石油化工股份有限公司 Mordenite and beta zeolite core-shell molecular sieve and preparation method thereof
CN103058220A (en) * 2011-10-24 2013-04-24 中国石油化工股份有限公司 Preparation method of BETA-MOR symbiotic molecular sieve
CN103058220B (en) * 2011-10-24 2014-08-20 中国石油化工股份有限公司 Preparation method of BETA-MOR symbiotic molecular sieve
CN103121690A (en) * 2011-11-18 2013-05-29 中国石油化工股份有限公司 Method for synthetizing mordenite by utilizing vapor phase process
CN103121690B (en) * 2011-11-18 2015-01-07 中国石油化工股份有限公司 Method for synthetizing mordenite by utilizing vapor phase process
JP2019099451A (en) * 2017-11-29 2019-06-24 日揮触媒化成株式会社 Manufacturing method of zeolite
JP7145002B2 (en) 2017-11-29 2022-09-30 日揮触媒化成株式会社 Method for producing zeolite

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