CN1637134A - Method of encysting liquid core lactic acid bacteria and leaven produced thereby - Google Patents

Abstract

The present invention provides method of encysting liquid core lactic acid bacteria and the leaven produced thereby. The said method may be used in preparing lactic acid bacteria containing capsule and lactic acid bacteria leaven for wide use in fermenting milk products, vegetable and fruit juice, meat and feed, and lowering acidity of fruit wine. The leaven may be inoculated directly or continuously, and has low cost, high efficiency and convenient use.

Description

The method of liquid-core alginate capsules lab and the starter of production thereof

The application is the applying date: on August 14th, 2003, and application number: 03132321.9, title: the dividing an application of the starter of lactic-acid bacteria cells microcyst cultural method and production thereof.

One, technical field

The present invention is the starter of lactic-acid bacteria cells microcyst cultural method and production thereof, belong to a kind of novel lactic-acid bacteria cells encapsulation techniques and cystocyte is applied to yoghurt production as starter, belonging to technical field of bioengineering, is a kind of novel dairy starter production technology.

Two, technical background

Over past ten years, China's milk industry keeps tempo faster always, is just becoming agricultural and even mainstay of the national economy industry.The sale ratio of sour milk in dairy products market constantly rises.2000, China's sour milk total sales volume was 30.7 ten thousand tons, has increased by 74% than the nineteen ninety-five; 2002, the sour milk output of China rose to 630,000 tons again.These numeral explanations, the tempo of sour milk is unconventional, the market space of sour milk is very wide.

The starter that is used for yoghurt production at present has two classes: the subculture formula starter of a quasi-tradition, a class is the straight penetrate type starter.Subculture formula starter bacteria containing amount few (10 ⁷-10 ⁹Cfu/ml) can not be directly used in production, need just can be used for Yoghourt fermentation, the making processes more complicated of starter through the expanding propagation of mother starter, middle starter, productive leavening agent, aseptic requirement is high, also exist bacterial classification short duration of service in addition, preserve the difficulty that goes down to posterity, problems such as easy pollution.In order to address these problems, abroad from the end of the nineties, develop direct putting type ferment agent for sour milk, as Hansen Corp. of Denmark, Rhodia of France.The use of throw type leaven, simplified production technique, saved the bacterial classification workshop, the not good problem of strain quality of having avoided each producer's microbial technique strength deficiency and having caused, but use throw type leaven cost Hen height, the domestic production that does not also have throw type leaven at present, employed throw type leaven is all from external import in some high-grade sour milks.Development has the novel ferment agent for sour milk production technology of independent intellectual property right, has overcome the deficiency of above-mentioned two class starters, has promptly simplified production technique, has reduced production cost again, seems particularly important.

Three, summary of the invention

Technical problem the objective of the invention is to cost an arm and a leg at the problem and the throw type leaven that exist with subculture formula starter in China's Yoghourt fermentation, a kind of novel starter production method of being developed, the starter of lactic-acid bacteria cells microcyst cultural method and production thereof is provided, overcome the deficiency of above-mentioned two class starters, promptly simplify production technique, reduced production cost again.

Technical scheme is provided by the present invention to provide that lactic-acid bacteria cells microcyst cultural method---the method for liquid-core alginate capsules lab comprises:

With cryodesiccated lactobacillus inoculum in the aseptic skimming milk of 6-14% (M/V Hereinafter the same), 30-44 ℃ is incubated to curdled milk, or with the MRS substratum with twice of actication of culture, then with the activatory bacterial classification inoculation in whey or MRS substratum, 30-44 ℃ is incubated 18 hours, 5000rpm, 10min is centrifugal, abandoning supernatant, thalline is suspended in aseptic the containing in the 0.5-2.5% calcium chloride colloidal solution of 0.10-1.0%, used colloid can be a guar gum, modified starch, xanthan gum, carboxymethyl cellulose or carrageenin are by the capsule producer, splash into aseptic 0.5% the sodium alginate that contains, in the 0.1% tween 80 solution, making processes 150-200rpm constantly stirs, the gained capsule with aseptic water washing after, put into 1% calcium chloride solution sclerosis 1 hour, filter, discard calcium chloride solution, behind aseptic water washing, capsule put into 0.3% chitosan solution, take out behind the 30min, use aseptic water washing, capsule is placed whey medium, 37 ℃ are incubated 18 hours, filter, filtrate can be collected thalline and is used for following batch of capsular production, capsule is taken out be suspended in the physiological saline (containing 5% glycerine) 4 ℃ of preservations;

Perhaps with cryodesiccated lactobacillus inoculum in the aseptic skimming milk of 6-14%, 30-44 ℃ is incubated to curdled milk, or with the MRS substratum with twice of actication of culture, then the activatory bacterial classification inoculation is arrived in whey (or MRS) substratum, 30-44 ℃ is incubated 18 hours, 5000rpm, and 10min is centrifugal, abandoning supernatant is suspended in thalline the aseptic sodium alginate of 0.5-5%; In carrageenin+Viscogum BE colloidal solution, splash into and contain in the 0.1-0.8% tween 80 vegetables oil 100-10000rpm stirring, after 5-30 minute, the calcium chloride or the Klorvess Liquid that add 0.05M-0.5M, behind the formation micelle, the upper strata oil reservoir inclines, the lower aqueous layer low-speed centrifugal, and, the capsule taking-up is suspended in the physiological saline that contains 5% glycerine 4 ℃ of preservations with after the physiological saline cleaning.

Capsule with aforesaid method makes makes dried capsule by lyophilize, vacuum-drying or a common low temperature 30-50 ℃ drying.The lactobacillus starter that makes with above-mentioned lactic-acid bacteria cells microcyst cultural method, the single bacterium capsule that comprise single bacterium capsule (contain in the capsule single plant milk-acid bacteria), mixes bacterium capsule (containing various lactobacillus in the capsule), different bacterium mixes, capsular composite, the mixed bacterium capsule of single bacterium and mixed bacterium and composite lactobacillus starter, be widely used in milk-product fermentation (as contain bacterium milk, sour milk, cheese, contain probiotic bacterium milk etc.), the soymilk fermentation, vegetable fermentation, the meat fermentation, acid falls in grape wine, and feed fermentation.Beneficial effect the present invention utilizes biotechnology, as ferment agent for sour milk, overcome the deficiency of two class starters in the prior art with liquid-core alginate capsules lab, promptly simplified production technique, reduced production cost again, good social benefit and economic benefit must have been arranged.

Major advantage of the present invention and positively effect are as follows:

1. the production cost of starter is low, does not need frozen centrifugation (or ultrafiltration), and the lyophilize operation only needs through common filtration with regard to separable thalline.

2. behind the lactic-acid bacteria cells packing, can prevent to have a liking for thalline and infect, thereby guarantee to ferment successfully;

3. the capsulation lactobacillus starter in continuous flow procedure, can keep the ratio of coccus and bacillus substantially, guarantees the local flavor basically identical of continuous production sour milk.

Four, embodiment

Method 1: with cryodesiccated lactobacillus inoculum in the aseptic skimming milk of 6-14%, 30-44 ℃ is incubated to curdled milk, or with the MRS substratum with twice of actication of culture, then with the activatory bacterial classification inoculation in whey medium, 30-44 ℃ is incubated 18 hours, 5000rpm, 10min is centrifugal, abandoning supernatant, thalline is suspended in aseptic the containing in the 0.5-2.5% calcium chloride colloidal solution of 0.10-1.0%, by the capsule producer, splash in aseptic 0.5% the sodium alginate soln (containing 0.1% tween 80), making processes constantly stirs (150-200rpm), the gained capsule with aseptic water washing after, put into 1% calcium chloride solution (aseptic) sclerosis 1 hour, filter, discard calcium chloride solution, behind aseptic water washing, capsule put into 0.3% chitosan solution, take out behind the 30min, use aseptic water washing, capsule is placed whey medium, 37 ℃ are incubated 18 hours, filter, filtrate can be collected thalline and is used for following batch of capsular production, capsule is taken out be suspended in the physiological saline (containing 5% glycerine) 4 ℃ of preservations;

Annotate: colloid is meant guar gum, modified starch, xanthan gum, carboxymethyl cellulose, carrageenin etc.

Method 2: with cryodesiccated lactobacillus inoculum in the aseptic skimming milk of 6-14%, 30-44 ℃ is incubated to curdled milk, or with the MRS substratum with twice of actication of culture, be inoculated in whey (or MRS) substratum, 30-44 ℃ is incubated 18 hours, centrifugal (5000rpm, 10min), abandoning supernatant is suspended in thalline the aseptic colloidal solution (sodium alginate of 0.5-5%; Carrageenin+Viscogum BE; ) in, splash in the vegetables oil (containing the 0.1-0.8% tween 80), stir (100-10000rpm), stirring velocity is decided according to required capsular diameter, after 5-30 minute, the calcium chloride or the Klorvess Liquid that add 0.05M-0.5M, behind the formation micelle, the upper strata oil reservoir inclines, the lower aqueous layer low-speed centrifugal, and, the capsule taking-up is suspended in the physiological saline (containing 5% glycerine) 4 ℃ of preservations with after the physiological saline cleaning.

Capsule with aforesaid method makes makes dried capsule by lyophilize, vacuum-drying or a common low temperature 30-50 ℃ drying.

The lactobacillus starter that makes with above-mentioned lactic-acid bacteria cells microcyst cultural method, the single bacterium capsule that comprise single bacterium capsule (contain in the capsule single plant milk-acid bacteria), mixes bacterium capsule (containing various lactobacillus in the capsule), different bacterium mixes, capsular composite, the mixed bacterium capsule of single bacterium and mixed bacterium and composite lactobacillus starter, be widely used in milk-product fermentation (as contain bacterium milk, sour milk, cheese, contain probiotic bacterium milk etc.), the soymilk fermentation, vegetable fermentation, the meat fermentation, acid falls in grape wine, and feed fermentation.

Above-mentioned milk-acid bacteria is as the starter Application Example:

Embodiment 1. cultured milk prod productions (as containing bacterium milk, sour milk, cheese etc.)

The packing thermophilus streptococcus that method 1 is made, bulgarian milk bar, lactobacterium casei, streptococcus cremoris milk-acid bacteria be single plant or the microcapsule leaven that mixes probiotic bacterium by the amount of the 5-50% of the canned milk fermentor tank (or in immobilization device) of packing into, 20-45 ℃ of ferment at constant temperature, when milk PH reaches 5.0-6.5 in the jar, be continuously pumped into pasteurize milk, outflow contains bacterium milk from fermentor tank (or immobilization device) simultaneously, keeps the liquid level and the PH of milk in the fermentor tank.Contain bacterium milk by allotment or direct sterile filling, production seasoning type, pulp-type, original flavor type contain the bacterium dairy products, or after the direct can, place 40-44 ℃ of fermentation, produce solidification type yoghourt; Contain bacterium milk and flow into the next stage fermentor tank, continue fermentation, produce various stirred yogurts; Containing bacterium milk can add calcium chloride, pigment, rennin etc. and produce cheese by adjusting acidity.The general starter that once drops into can use 7-20 days continuously.In continuous use, ball, bacillus ratio remain unchanged (as yoghurt production time be 1: 1) substantially, and cost reduces by 50% than straight penetrate type starter, has avoided the unsettled defective of use subculture formula starter quality simultaneously.

Embodiment 2. contains the production of probiotic bacteria milk product

Probiotic bacterium is meant the bacterium useful to the humans and animals body.They control intestinal tract infections by improving the intestinal microecology balance, reduce the level of cholesterol in serum, improve the utilization of lactose intolerance people to lactose, and can stimulate specificity or nonspecific immune reaction, have the effect of immunostimulant.Probiotic bacterium in the cultured milk prod is mainly wrapped and scrapes Bacterium lacticum: as Lactobacterium acidophilum (L.acidophilus), lactobacterium casei (L.casei), lactobacillus rhamnosus (L.rhamnosus), plant lactobacillus (L.plantarum), lactobacillus fermentum (L.fermentum), lactobacillus reuteri (L.reuteri), lactobacterium helveticus (L.helveticus), De Shi lactobacillus bulgaricus (L.dellrueckii subsp.bulgraricus) etc.; Gram-positive cocci: as lactococcus lactis subsp (L.lactis ssp.cremoris), thermophilus streptococcus (S.thermophilus), faecium (E.faecium), intermediate chain coccus (S.intermedius), dimethyl diketone suis (S.diacetylactis); And bifidus bacillus: as bifidumbacterium bifidum (B.bifidum), bifidobacterium adolescentis (B.adolescentis), animal bifidobacteria (B.animalis), bifidobacteria infantis (B.infantis), bifidus longum bb (B.longum), bifidobacterium thermophilum (B.thermophilum).

To contain single capsule of planting or mixing probiotic bacterium sneaks into and produces the cultured milk prod that contains probiotic bacterium in the lactobacillus starter; The microcapsule that will contain single kind or mixing probiotic bacterium add containing in the bacterium milk of embodiment 1, or add in the pasteurize milk with ferment agent for sour milk, produce the sour milk product that contains probiotic bacterium alive.

Embodiment 3. pickle production

Plant lactobacillus, leukonid, the Streptococcus cremoris list kind of the packing that will produce by method 1 or the microcapsule lactobacillus starter that mixes probiotic bacterium add in pretreated vegetables, add auxiliary materials such as an amount of salt, sugar again, 25-35 ℃ temperature fermentation 5-7 days, when the PH of pickled vegetable liquid is 3.5-4.0, take out, after the seasoning, packing.

Pickles of Sheng Chaning in this way, fermentation time has shortened 3 days than traditional spontaneous fermentation, and the high-content that produces nitrite reduces .3.35mg/kg everywhere by 49.27mg/kg.

The production of example 4. fermented meat prodss

The single kind of rice wine milk bacillus, plant lactobacillus, Pediococcus pentosaceus of packing or the microcapsule leaven of mixing probiotic bacterium are mixed with fresh meat and various auxiliary material, and after 25 days, product is through vacuum packaging through 20-30 ℃ of sealing and fermenting, and normal temperature was preserved 1 year down.Example is carried out the production of sour meat by following prescription

Fresh meat 100kg parched rice 10kg white sugar 2kg

Whey powder 8kg salt 6kg

Tealeaves 1kg sweet wine is made 6kg

Starter 5kg spices 0.5kg

This product is through vacuum packaging, normal temperature storage 1 year down, and volatile flavor substance obviously rises in the product, and all kinds of microbe populatioies decline to a great extent (as enterobacteria from 6.5 * 10 ⁴Cfu/g drops to＜and 100cfu/g), the palatability of product is good, and storage, transportation cost that this has reduced this series products have bigger economic benefit.

Example 5. feed fermentations

The packing plant lactobacillus that method 2 is made, Lactobacterium acidophilum, thermophilus streptococcus, bifidus bacillus be single plants or the microcapsule lactobacillus starter that mixes probiotic bacterium adds in the food debris such as the poor and distillers ' grains of some dregs of beans ` wheat bran ` brewer's grains ` maltoses and cultivates, can be used to the probiotics of production rich in proteins, these food debris not only cheaply but also had easily obtained, so produce probiotics with their fine prospect were arranged.For example, be main raw material with the dregs of beans, through plant lactobacillus, the candiyeast mixed fungus fermentation of microencapsulation, crude protein content rises to 58% by original 42%.

Annotate: the used milk-acid bacteria of above embodiment all is to produce at present to go up conventional bacterial classification, and the public can obtain.

Claims (2)

1, the method for liquid-core alginate capsules lab comprises:

With cryodesiccated lactobacillus inoculum in the aseptic skimming milk of 6-14%, 30-44 ℃ is incubated to curdled milk, or with the MRS substratum with twice of actication of culture, then with the activatory bacterial classification inoculation in whey or MRS substratum, 30-44 ℃ is incubated 18 hours, 5000rpm, and 10min is centrifugal, abandoning supernatant is suspended in thalline the aseptic sodium alginate of 0.5-5%; In carrageenin+Viscogum BE colloidal solution, splash into and contain in the 0.1-0.8% tween 80 vegetables oil, 100-10000rpm stirs, and after 5-30 minute, adds calcium chloride or the Klorvess Liquid of 0.05M-0.5M, after forming micelle, the upper strata oil reservoir that inclines, lower aqueous layer is centrifugal, and after cleaning with physiological saline, the capsule taking-up is suspended in the physiological saline that contains 5% glycerine 4 ℃ of preservations;

Capsule with aforesaid method makes makes dried capsule by lyophilize, vacuum-drying or a common low temperature 30-50 ℃ drying.

2, the lactobacillus starter that makes with the method for the described liquid-core alginate capsules lab of claim 1, the single bacterium capsule that comprise single bacterium capsule, mixes bacterium capsule, different bacterium mixes, capsular composite, the mixed bacterium capsule of single bacterium and mixed bacterium and composite lactobacillus starter.