CN1636900A - Globular glass manufacturing apparatus and method for manufacturing the globular glass - Google Patents
Globular glass manufacturing apparatus and method for manufacturing the globular glass Download PDFInfo
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- CN1636900A CN1636900A CN200410102091.6A CN200410102091A CN1636900A CN 1636900 A CN1636900 A CN 1636900A CN 200410102091 A CN200410102091 A CN 200410102091A CN 1636900 A CN1636900 A CN 1636900A
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- 239000011521 glass Substances 0.000 title claims abstract description 585
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 71
- 238000000034 method Methods 0.000 title claims description 38
- 230000007246 mechanism Effects 0.000 claims description 59
- 238000009434 installation Methods 0.000 claims description 51
- 238000012546 transfer Methods 0.000 claims description 51
- 238000010438 heat treatment Methods 0.000 claims description 32
- 230000008859 change Effects 0.000 claims description 28
- 230000008569 process Effects 0.000 claims description 23
- 238000002844 melting Methods 0.000 claims description 20
- 230000008018 melting Effects 0.000 claims description 19
- 230000001276 controlling effect Effects 0.000 claims description 12
- 230000008520 organization Effects 0.000 claims description 9
- 230000001105 regulatory effect Effects 0.000 claims description 7
- 230000008676 import Effects 0.000 claims 1
- 239000006060 molten glass Substances 0.000 abstract 2
- 238000007664 blowing Methods 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 112
- 229910052751 metal Inorganic materials 0.000 description 26
- 239000002184 metal Substances 0.000 description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 18
- 238000003723 Smelting Methods 0.000 description 16
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 14
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 14
- 230000015572 biosynthetic process Effects 0.000 description 14
- 239000008207 working material Substances 0.000 description 14
- 238000000465 moulding Methods 0.000 description 13
- 230000003287 optical effect Effects 0.000 description 13
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 12
- 231100000241 scar Toxicity 0.000 description 12
- 238000001816 cooling Methods 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 9
- 230000008595 infiltration Effects 0.000 description 9
- 238000001764 infiltration Methods 0.000 description 9
- 239000007788 liquid Substances 0.000 description 8
- 229910052786 argon Inorganic materials 0.000 description 7
- 229910052757 nitrogen Inorganic materials 0.000 description 7
- 238000003756 stirring Methods 0.000 description 7
- 230000004927 fusion Effects 0.000 description 6
- 229910052697 platinum Inorganic materials 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000001514 detection method Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 239000012071 phase Substances 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 229910001260 Pt alloy Inorganic materials 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 3
- 238000005352 clarification Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 229910052747 lanthanoid Inorganic materials 0.000 description 3
- 150000002602 lanthanoids Chemical class 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 230000033228 biological regulation Effects 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 239000006063 cullet Substances 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000003570 air Substances 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B19/00—Other methods of shaping glass
- C03B19/10—Forming beads
- C03B19/1005—Forming solid beads
- C03B19/1045—Forming solid beads by bringing hot glass in contact with a liquid, e.g. shattering
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Surface Treatment Of Glass (AREA)
- Glass Melting And Manufacturing (AREA)
Abstract
A globular glass manufacturing apparatus includes: a flow nozzle to flow a molten glass in a form of continuous flow, a collection tank to collect droplet-like glass gobs deformed from the molten glass flowing in a form of continuous flow during fall. Further, the globular glass manufacturing apparatus comprises a gas nozzle to shift one or both of falling trajectories of the glass gobs neighboring above and below by blowing gas to the glass gobs or sucking the glass gobs, wherein the gas nozzle rotates in which the center is on falling trajectory of the glass gobs.
Description
Technical field
The present invention relates to make the globular glass manufacturing installation that is used for the globular glass that uses as preliminary working material or lens etc. and the manufacture method of globular glass, described preliminary working material be used for by the precision pressure moulding obtain DVD, CD, CD (MO) etc. optically read lens, be with photographic camera mobile telephone with lens, be used for optical communication with optical elements such as the lens of lens or opticinstrument etc. or prisms.
Background technology
In recent years, in order to cut down manufacturing cost, optical elements such as lens are made by following precision pressure moulding gradually: heating glass preliminary working material also makes that it is softening, carry out pressure forming with the metal pattern with high-precision molding surface, has omitted the grinding after the moulding, grinding step and can directly obtain optical element such as lens.For example, the mobile telephone of making the optically read lens of DVD etc., band photographic camera by the precision pressure moulding with the light of lens or the photorectifier that uses in fields such as optical communications or laser diode and optical fiber in conjunction with small lens such as lens the time, use small spherical preliminary working material.In addition, also use sometimes small globe lens as above-mentioned light in conjunction with lens etc., this is used as above-mentioned small spherical preliminary working material or small spherical lens etc. with regard to needing the globular glass about the about 0.8mm of diameter~about 2.4mm.
As the method for producing the preliminary working material with low cost in batches, generally be make the glass that in glass melting furnace, melts flow down from flowing out ozzle, with someway the glass that flows down being cut apart and with its refrigerative method; At this, as cutting apart, make the method for the frit block of small particle size from the effusive glass of front end that flows out ozzle, melten glass by the smelting furnace fusing is flowed out with Continuous Flow from flowing out ozzle, flow by adjusting melten glass, flow velocity, viscosity etc. make the melten glass that flows down with Continuous Flow be subjected to surface tension effects and are changed to the glass block that is the droplet-like that row fall halfway.And, known have will be the glass block that falls of row receive in the intercepting basin and the method (for example, opening flat 9-235122 communique) that will reclaim as the frit block of preliminary working material or lens etc. with reference to the spy.
Open in the manufacture method of the frit block of institute's publicity in the flat 9-235122 communique above-mentioned spy, with the effusive melten glass of Continuous Flow by in flowing down process, the wire drawing between melten glass being cut off the glass block be changed to droplet-like by surface tension, but, because 2 glass block that adjoin each other this moment are up and down involved by surface tension each other, so mutual falling velocity produces difference, be a row whereabouts midway, 2 glass block can come in contact or collide, are combined into 1 glass block each other sometimes.
And, bonded glass block so again, according in conjunction with the time temperature and viscosity and be combined into only a part of combination in 1 or 2 glass block fully, thereby become different shape, the frit block weight and the shape that obtain are inhomogeneous.
In addition, even be combined into 1 glass block again, owing in inside, produce texture sometimes, so can not be used as optical element.
And then, even for bonded glass block more not, if since in dropping process up and down the glass block of adjacency contact each other then can stay scar from the teeth outwards, so can not be used as optical element.
As known from the above, must the glass block of adjacency up and down each other again in conjunction with or contact before glass block is reclaimed, though can avoid the problems referred to above point by the distance of fall that shortens glass block, if must reclaim the glass block of the condition of high temperature but distance of fall is short, cause ftractureing, glass block must be received in the problem that reclaims among the pyritous wet goods because of the thermal shocking of glass block so produced in order to prevent.Particularly, glass block at the soft state that high temperature and viscosity is lower is received under the situation about reclaiming among the pyritous wet goods, makes the glass block distortion make the shape of the frit block that the obtains uneven problem that becomes thereby produced impact when colliding with liquid level; In addition, under situation about reclaiming with pyritous oil reception glass block, for being used as preliminary working material or optical element, glass block need carefully carry out the cleaning of glass block, cleaning needs time and cost, and can be created in the problem that injures the surface of glass block in the cleaning process easily; And then, when receiving the pyritous glass block, also have the problem of the oily security aspect that might catch fire with pyritous oil.
In addition, when glass block is used as the preliminary working material that is used for the precision pressure moulding, even, can not be used as optical element to causing weight preliminary working material inhomogeneous or produced texture in inside to carry out the precision pressure moulding in conjunction with waiting again because of above-mentioned; If the uneven preliminary working material of shape is carried out the precision pressure moulding, then might produce the thickness generation deviation of the undesirable condition (shrink mark) of part depression on surface of moulding product or moulding product and produce the undesirable condition of inclined light shaft and can not be used as optical element; If have the preliminary working material of scar to carry out the precision pressure moulding to the surface, the glass surface of the part in the time of then might being created in moulding around scar or the scar be folded and enter into that glass inside, glass solidify under this state and bad (folding line) situation that causes or gas to enter into glass from the part of scar inner and at the undesirable condition of the small bubble of the inside of moulding product generation, thereby can not be used as optical element.
On the other hand, publicity has the manufacturing technology (for example opening the 2003-104744 communique with reference to the spy) of following spheroid glass: for remaining on the melten glass that keeps in the container, on one side this melten glass is applied vibration and be gas phase by the aperture on the part that is located at above-mentioned maintenance container on one side and discharge and forms the glass drop, while make this glass drop be gas phase or solidify the liquid phase whereabouts.
In above-mentioned communique in the manufacturing technology of the spheroid glass of institute's publicity, by melten glass is applied vibration, form in side with the depression of vibration interlock so that the section radius of the glass drop of column reduces from the glass drop of relief outlet successive column, the glass drop of the column of formation depression in that its sunk part that forms is blocked by vibration control, forms the drop of controlled-volume along with the increase of falling velocity.But the glass metal of column drops in sunk part when being blocked, and because of opening the identical reason of manufacture method of the frit block of flat 9-235122 communique with above-mentioned spy, and makes the falling velocity of neighbouring isolating 2 glass block produce difference.Therefore, isolating glass drop is applied with certain power (for power, open in the 2003-104744 communique without any publicity the spy, but can think for example in returnable, to be irregular interfering factorss such as convection current that gas phase takes place etc.), open the shown in Figure 1 of 2003-104744 communique as the spy, under the mixed and disorderly situation of the whereabouts of glass drop track, though difficult because of 2 neighbouring glass drops again in conjunction with or up and down the glass drop contact each other of adjacency cause producing scar, but when the drop that falls not being applied power as described above, or when almost not having the application of force, isolating glass drop is row or roughly falls row, therein on the way, might produce 2 glass drops and be combined into 1 glass drop again because open the identical reason of manufacture method of the frit block of flat 9-235122 communique with above-mentioned spy, or produce the problem of scar because of the glass drop contact each other of adjacency up and down.Like this,, reclaim among the glass drop must being received in the pyritous wet goods, the identical problem points of manufacture method of opening the frit block of flat 9-235122 communique with above-mentioned spy is arranged for fear of these problems.
In addition, opening in the 2003-104744 communique to record and narrate above-mentioned spy has, and the glass drop of column depends on vibrational frequency and is separated into certain volume, can access the glass drop that is separated into uniform volume.But, when wanting to obtain the big diameter sphere glass of internal diameter than the relief outlet that is located at the aperture on the part that keeps container, make diameter can access the diameter sphere glass bigger slightly than the internal diameter of above-mentioned relief outlet than the big slightly glass droplets fall of the internal diameter of relief outlet by utilizing surface tension.But,, need change into the bigger maintenance container of relief outlet internal diameter of aperture and make the bigger glass droplets fall of diameter in order to obtain the spheroid glass of larger diameter.Therefore, when making the various spheroid glass of volume significant difference, must prepare the different multiple maintenance container of relief outlet internal diameter of aperture, but, since for obtaining high-quality opticglass, keep the container of fused opticglass to make by platinum usually, very expensive, so it is very unfavorable at economic aspect to prepare multiple maintenance container, also have to change to keep container need expend the problem of time and time.
And then, open in the technology of publicity in the 2003-104744 communique the spy, owing to be melten glass to be the gas phase discharge by the aperture on the part that is located at the maintenance container form the glass drop, so Once you begin discharge melten glass, before will keeping melten glass in the container to discharge finishing, be difficult to stop the discharge of fusion gas.Therefore, when abnormal conditions, be difficult to the discharge of melten glass is promptly stopped, the problem of secure context is arranged.
Summary of the invention
The present invention makes in view of the above problems, and its problem that will solve is: a kind of weight is even and shape is unified globular glass and can be with abundant refrigerative state with the globular glass manufacturing installation of its recovery and the manufacture method of globular glass can made is provided.
The 1st technical scheme of the present invention, be to have the outflow ozzle that melten glass is flowed down with Continuous Flow, with make with Continuous Flow after effusive melten glass is flowing down the glass block that is varied to droplet-like in the process, the globular glass manufacturing installation of the accumulator tank that these glass block are reclaimed, it is characterized in that, has orbit transfer mechanism, when above-mentioned glass block falls, described orbit transfer mechanism changes one or two whereabouts track of the above-mentioned glass block that adjoins each other up and down, makes the whereabouts track of a glass block in the above-mentioned glass block that adjoins each other up and down depart from respect to the whereabouts track of another glass block.
Preferably, above-mentioned orbit transfer mechanism has hole portion, and described hole portion is to one or two ejection gas of the above-mentioned glass block that adjoins each other up and down or attract one or two of the above-mentioned glass block that adjoins each other up and down.
Also can be, when above-mentioned glass block falls, above-mentioned orbit transfer mechanism is the center rotation with the whereabouts track of glass block on one side, on one side to one or two ejection gas of the above-mentioned glass block that adjoins each other up and down, perhaps attracts one or two of the above-mentioned glass block that adjoins each other up and down.
For example, as shown in Figures 1 and 2, be to have the outflow ozzle 3 that melten glass A is flowed down with Continuous Flow, with make with Continuous Flow after effusive melten glass is flowing down the glass block B that is varied to droplet-like in the process, the globular glass manufacturing installation 1 of the accumulator tank 6 that these glass block are reclaimed, it has the gas ozzle 59 that changes the whereabouts track, when glass block flows down, its whereabouts track with glass block is the center rotation, to the above-mentioned glass block ejection gas that adjoins each other up and down, perhaps attract the above-mentioned glass block that adjoins each other up and down, thereby change one or two whereabouts track of the glass block adjoin each other up and down, so that the whereabouts track of a glass block in the above-mentioned glass block that adjoins each other up and down departs from respect to the whereabouts track of another glass block.
Also can be by regulating the rotating speed of above-mentioned orbit transfer mechanism, the whereabouts track that makes a glass block in the above-mentioned glass block that adjoins each other up and down departs from respect to the whereabouts track of another glass block.
Preferably, above-mentioned orbit transfer mechanism is set with a plurality of around the track of the whereabouts of above-mentioned glass block.
Preferably, have transmitter and controlling organization, described transmitter be provided with than above-mentioned orbit transfer mechanism by the top, detect the position of the glass block that falls, described controlling organization is according to the signal from this transmitter, control by above-mentioned orbit transfer mechanism carry out to glass block ejection gas or attract time of glass block.
As this controlling organization, thereby for example can list by opening and closing ejection gas according to signal or stopping the magnetic valve that to spray gas or attract or stop to attract from transmitter.
Also can be, when above-mentioned glass block falls, above-mentioned orbit transfer mechanism swings up and down or moves back and forth with respect to the whereabouts track of glass block on one side, to one or two ejection gas of the above-mentioned glass block that adjoins each other up and down, perhaps attract one or two of the above-mentioned glass block that adjoins each other up and down on one side.
At this, above-mentioned swing is preferably in than the scope below leaning on the orthogonal horizontal plane of whereabouts track and swings up and down so that because of gas ejection or be attracted the glass block that has changed track can be with fallen glass block does not contact from the top.
Also can be, when above-mentioned glass block falls, above-mentioned orbit transfer mechanism is on one side with respect to the whereabouts track along continuous straight runs swing of glass block or move back and forth, to one or two ejection gas of the above-mentioned glass block that adjoins each other up and down, perhaps attract one or two of the above-mentioned glass block that adjoins each other up and down on one side.
Above-mentioned orbit transfer mechanism is preferably tabular body or groove shape body, and when above-mentioned glass block fell, its whereabouts track with respect to glass block swung up and down or moves back and forth, and one or two glass block of the above-mentioned glass block that adjoins each other is up and down upspring.
At this, above-mentioned swing or move back and forth to be preferably in and swing up and down or move back and forth than the scope below leaning on the orthogonal horizontal plane of whereabouts track so that because of the glass block that has been changed track by upspringing can be with fallen glass block does not contact from the top.
In addition, the upper surface of tabular body is preferably the curved surface of plane or concavity, upsprings so that will become spherical or roughly spherical and fallen glass block easily, and for the same reason, the cross-sectional shape of groove shape body is preferably the curved surface that upper surface is a concavity.In addition, tabular body or groove shape body are preferably has stable on heating metal system etc., in order to relax the impact that when upspringing, is applied on the glass block, also can form the upper surface of tabular body and groove shape body by porous materials such as porous metal, to gas such as the internal feed air of tabular body and groove shape body so that gas from the porous area ejection of the upper surface of tabular body and groove shape body.In addition, preferably, on the inside of tabular body and groove shape body or lower surface, cooling tube is set, makes in the liquid flow overcooling pipes such as gas such as air or water and, thereby make tabular body or the groove shape body can be not overheated tabular body or the cooling of groove shape body.
Above-mentioned orbit transfer mechanism is preferably tabular body, and when above-mentioned glass block fell, it was with respect to whereabouts track along continuous straight runs swing of glass block or move back and forth, and one or two of the above-mentioned glass block that adjoins each other up and down upspring.
At this, tabular body both can only be upspring fallen glass block with a vertical surface, also can it be upspring with two vertical surfaces, and vertical surface is preferably the plane so that easily glass block is upspring.In addition, tabular body is preferably has stable on heating metal member made etc., in order to relax the impact that when upspringing, is applied on the glass block, also can form the vertical surface that glass block is upspring of tabular body by porous materials such as porous metal, to gas such as the internal feed air of tabular body and make the porous area ejection of gas from the vertical surface that glass block is upspring of tabular body.In addition, preferably, cooling tube is set, makes in the liquid flow overcooling pipes such as gas such as air or water and, thereby make the tabular body can be not overheated the tabular body cooling in the inside of tabular body.
Preferably, have transmitter and controlling organization, described transmitter be provided with than above-mentioned orbit transfer mechanism by the top, and detect the position of the glass block that falls, described controlling organization is according to the signal from this transmitter, controls the time that glass block is upspring by above-mentioned orbit transfer mechanism.
As this controlling organization, can list, for example according to controlling swinging up and down or move back and forth or the swing of controlled levels direction or the actuator that moves back and forth of above-mentioned orbit transfer mechanism from the signal of transmitter.
Also can be, above-mentioned orbit transfer mechanism has the scarp that receives above-mentioned glass block and make its whereabouts, when above-mentioned glass block falls, swing to the horizontal direction rotation or to horizontal direction, change the direction of above-mentioned scarp on one side with respect to the whereabouts track of glass block, one or two that on one side will the above-mentioned glass block that adjoins each other up and down is with the scarp reception and make its whereabouts, thereby change one or two whereabouts track of the above-mentioned glass block that adjoins each other up and down, so that the whereabouts track of a glass block departs from respect to the whereabouts track of another glass block.
At this, three-dimensional for the tabular body that for example is obliquely installed or groove shape body or upper surface be the triangular prism on scarp, the upper surface of tabular body and triangular prism is preferably the curved surface of plane or concavity, so that receive easily and be spherical or roughly spherical fallen glass block, for the same reason, the cross-sectional shape of groove shape body is preferably the curved surface that upper surface is a concavity.In addition, tabular body, groove shape body and triangular prism are preferably has stable on heating metal system etc., in order to relax the impact that when upspringing, is applied on the glass block, also can form the upper surface of tabular body, groove shape body and triangular prism by porous materials such as porous metal, to gas such as the internal feed air of tabular body, groove shape body and triangular prism and make the porous area ejection of gas from the upper surface of tabular body, groove shape body and triangular prism.In addition, preferably, on the inside of tabular body and groove shape body or lower surface, cooling tube is set or cooling tube is set in the inside of triangular prism, make in the liquid flow overcooling pipes such as gas such as air or water and with tabular body, groove shape body and triangular prism cooling, thereby make tabular body, groove shape body and the triangular prism can be not overheated.
Preferably, between above-mentioned orbit transfer mechanism and above-mentioned accumulator tank, be provided with the heating and melting mechanism of the glass block heating and melting that is used for to fall.
As this heating and melting mechanism, can list smelting furnace of tubular for example etc.
Above-mentioned outflow ozzle also can be connected the lower end of the pipeline that is used for importing above-mentioned melten glass.
The 2nd technical scheme of the present invention is to use the described globular glass manufacturing installation of the 1st technical scheme of the present invention to make the manufacture method of the globular glass of globular glass, it is characterized in that,
Melten glass is flowed out from above-mentioned outflow ozzle with Continuous Flow, make with Continuous Flow after effusive melten glass is flowing down the glass block that is varied to droplet-like in the process, when above-mentioned glass block falls, change one or two whereabouts track of the above-mentioned glass block that adjoins each other up and down, so that the whereabouts track of a glass block in the above-mentioned glass block that adjoins each other up and down departs from respect to the whereabouts track of another glass block, then these glass block are recovered in the above-mentioned accumulator tank.
With gas under the situation of the hole portion ejection of for example gas ozzle etc., never the angle that glass block is exerted an influence or exerts an influence is hardly set out, the gas of ejection is preferably air, or rare gas elementes such as nitrogen, argon gas, perhaps their mixed gas.
In addition, for the same reason, under the situation of porous surface ejection gas, the gas of ejection is preferably air, or rare gas elementes such as nitrogen, argon gas, perhaps their mixed gas.
In addition, for the glass block that prevents from more reliably to adjoin each other up and down again in conjunction with or contact, the whereabouts track that preferably makes a glass block in the glass block that adjoins each other up and down departs from greatlyyer than the diameter of the desired globular glass that obtains with respect to the whereabouts track of another glass block.
According to the present invention, because the whereabouts orbit transfer of a glass block in the glass block that will adjoin each other up and down is the direction different with the whereabouts track of another glass block, the whereabouts track that makes a glass block departs from respect to the whereabouts track of another glass block, is combined into 1 again so can prevent 2 glass block in dropping process.
Thus, can reclaim, can make the globular glass that weight is even, shape is unified, also can not produce texture in inside with the state of 1 glass block.
In addition, can prevent that 2 glass block from contacting with each other, so can on the surface of glass block, not produce scar.
Thereby, in the past for prevent glass block in dropping process again in conjunction with or contact and must shorten distance of fall, but can prolong the distance of fall of glass block in the present invention, glass block cools off in dropping process, can reclaim glass block with low-temperature condition.Therefore can reduce the fluid temperature of accumulator tank.
According to the present invention, for example two glass block that adjoin each other are up and down being sprayed gases or attracting under the situation of two glass block, orbit transfer mechanism one side is the center rotation with the whereabouts track of the glass block of droplet-like, spray gas or attract glass block to glass block from its hole portion on one side, thereby at first change the whereabouts track of a glass block in the glass block that adjoins each other up and down by its hole portion.Then from rotation move to the orbit transfer mechanism of different position, the position of above-mentioned glass block ejection gas or attraction to another glass block ejection gas or attract, so be the direction different with the whereabouts track of a glass block with the whereabouts orbit transfer of another glass block.Like this, from the orbit transfer mechanism ejection gas of rotation or attract, change the whereabouts track of the glass block that adjoins each other up and down respectively, can prevent that 2 glass block are combined into 1 again in dropping process by successively.
According to the present invention, change the rotating speed of mechanism by adjustable track, make the whereabouts track of a glass block depart from respect to the whereabouts track of another glass block, thus can prevent simply 2 glass block adjoining each other up and down again in conjunction with or contact.And, owing to depart from greatlyyer with respect to the whereabouts track of another glass block than the diameter of the globular glass of wishing to obtain by regulating whereabouts track that rotating speed can easily make a glass block, thus can prevent simple and reliablely the glass block that adjoins each other up and down again in conjunction with or contact.
According to the present invention, by by from the ejection of the signal control gas of the transmitter of the position of the glass block that detects or the time of attraction, the whereabouts track that can make a glass block departs from respect to the whereabouts track of another glass block, thus can prevent simply 2 glass block adjoining each other up and down again in conjunction with or contact.And, because by the above-mentioned time of control, the whereabouts track that can easily make a glass block departs from greatlyyer than the diameter of the globular glass of wishing to obtain with respect to the whereabouts track of another glass block, thus can prevent simple and reliablely the glass block that adjoins each other up and down again in conjunction with or contact.
According to the present invention, by by the time of glass block being upspring from the signal control of the transmitter of the position of the glass block that detects, the whereabouts track that can make a glass block departs from respect to the whereabouts track of another glass block, thus can prevent simply 2 glass block adjoining each other up and down again in conjunction with or contact.And, because by the above-mentioned time of control, the whereabouts track that can easily make a glass block departs from greatlyyer than the diameter of the globular glass of wishing to obtain with respect to the whereabouts track of another glass block, thus can prevent simple and reliablely the glass block that adjoins each other up and down again in conjunction with or contact.
According to the present invention, even with glass block by as the tabular body of orbit transfer mechanism or groove shape body is upspring or when being received by the scarp of orbit transfer mechanism, glass block deforms or is producing on the surface of glass block under the situation of scar, also can by this glass block through heating and melting mechanism promptly for example Fig. 7, Fig. 8 and as shown in Figure 10 have the smelting furnace cylindraceous of electric heater unit the time it is melted, eliminate the scar on surface.In addition since at glass block through in the smelting furnace time or passed through that the back further falls midway in the smelting furnace, be subjected to surface tension effects and become spherically, obtain the surface and go up seamless globular glass block so can reclaim.
According to the present invention, by the temperature that reduces pipeline the melten glass of pipe interior is solidified, thereby can easily stop melten glass to the importing of flowing out ozzle.Therefore, by during this period the outflow ozzle of pipeline front end is replaced by the different outflow ozzle of its front inner diameter, then improve the temperature of pipeline, begin melten glass to the importing of flowing out ozzle once more, can change the particle diameter (weight) of glass block as described later easily and in short time.In addition, owing to when abnormal conditions, melten glass can be stopped from flowing out flowing down promptly of ozzle, so security is higher.
By following detailed explanation and accompanying drawing, can more fully understand the present invention.But the present invention is not limited to this.
Description of drawings
Fig. 1 is used for representing embodiments of the present invention, is the sectional view that generally shows the globular glass manufacturing installation.
Fig. 2 is the sectional view of the swivel pipe mouth of globular glass manufacturing installation.
Fig. 3 is the correlogram of the diameter of the internal diameter of outflow ozzle front end of globular glass manufacturing installation and globular glass.
Fig. 4 is the side-view of major portion that generally shows the globular glass manufacturing installation of embodiments of the invention 6.
Fig. 5 is the vertical view that generally shows from the major portion of overlooking with the crossing horizontal plane of the cut-off rule D-D ' of Fig. 4.
Fig. 6 is the side-view of major portion that generally shows the globular glass manufacturing installation of embodiments of the invention 10.
Fig. 7 is the side-view of major portion that generally shows the globular glass manufacturing installation of embodiments of the invention 13.
Fig. 8 is used for representing the variation of embodiments of the present invention, is the side-view that generally shows the major portion of globular glass manufacturing installation.
Fig. 9 is the vertical view that generally shows from the major portion of overlooking with the crossing horizontal plane of the cut-off rule E-E ' of Fig. 8.
Figure 10 is used for representing another variation of embodiments of the present invention, is the side-view that generally shows the major portion of globular glass manufacturing installation.
Embodiment
Below based on the description of drawings embodiments of the present invention.
The formation of globular glass device of the present invention at first is described.
Fig. 1 is used for representing a preferred example of embodiments of the present invention, is the sectional view of globular glass manufacturing installation, and Fig. 2 is the sectional view of swivel pipe mouth.
In addition, aspect the relation of accompanying drawing, the swivel pipe mouth of Fig. 1 has been simplified the swivel pipe mouth of Fig. 2.
As shown in Figure 1, globular glass manufacturing installation 1 of the present invention has: the smelting furnace 2 that is used to make glass melting; The outflow ozzle 3 that melten glass A is flowed down with Continuous Flow; As the pipeline 4 that flows to the path (conduit) of the melten glass A that flows out ozzle 3 from smelting furnace 2; Swivel pipe mouth 5 with gas ozzle 59, described gas ozzle 59 is the center rotation after making the glass block B that is changed to droplet-like from flow out the process that ozzle 3 effusive melten glass A are flowing down, with the whereabouts track of this glass block B, by glass block B ejection gas being made the whereabouts orbit transfer of the glass block B that adjoins each other; With the accumulator tank 6 that these glass block B is reclaimed.
Smelting furnace 2 has: the crucible 21 of the container as with glass melting the time, cover crucible 21 around, by the body of heater 22 that heat-stable materials such as refractory brick constitute, be used for the stirrer 23 of the melten glass A in the stirring crucible 21 and heating unit (not shown).
Pipeline 4 is provided with not shown heating unit, controls the viscosity of the melten glass A in the pipeline 4 by the temperature of control pipeline 4, and can control the flow velocity of the melten glass A in the pipeline 4.
It is tapered coniform that outflow ozzle 3 is forward end, is formed with at its front end to make the effusive spout 3a of melten glass A.
In addition, flow out ozzle 3 and be provided with not shown heating unit, can control, thereby can control the viscosity of controlling melten glass A from the temperature of the effusive melten glass A of front end that flows out ozzle 3 temperature that flows out ozzle 3.In addition, the internal diameter that outflow ozzle 3 is preferably its front end is for example 0.1~5.0mm, by changing the internal diameter of the front end that flows out ozzle 3, can carry out the adjustment of flow, flow velocity, and can change the particle diameter (weight) that is changed to the glass block B of droplet-like from Continuous Flow.Promptly, the internal diameter of the front end by reducing to flow out ozzle 3, can access less globular glass.Fig. 3 illustration when melten glass A is group of the lanthanides glass, flow out the relation of internal diameter with the diameter that reclaims the globular glass that obtains of ozzle front end.As shown in Figure 3, by changing the internal diameter of the front end that flows out ozzle 3, can access the globular glass of desired diameter as can be known.
The water of room temperature is housed in accumulator tank 6, and accumulator tank 6 drops in the water C, is absorbed by water C and impact and glass block B is cooled off and glass block B is reclaimed as globular glass by making glass block B.
In addition, thereby, also not shown heating unit can be set, the water in the accumulator tank 6 are heated for the temperature that reduces to be recovered to the glass block B in the accumulator tank 6 reduces the influence that temperature head is brought with the temperature head of water C.
On base plate 51, servomotor 52 and housing 53 respectively by nut 511,511 and bolt 512 ... fixed support.
Turning axle 54 cylindraceous is inserted and is led in housing 53 cylindraceous, and the glass block B of droplet-like is fallen in the inside of this turning axle 54.
Turning axle 54 by the bearing on the periphery that is provided in this turning axle 54 up and down 57 ... pivoting is bearing on the housing 53 freely.
In addition, axle is connecting synchronous pulley 55,55 respectively on the upper end of the motor drive shaft 52a of servomotor 52 and turning axle 54, opens establishing on these synchronous pulleys 55,55 and is with 56 synchronously.And, by driving servomotor 52, can with from the rotation of servomotor 52 via being with 56 to pass to turning axle 54 synchronously.
In addition, between turning axle 54 and the housing 53, be provided with wind box 58 between the bearing 57,57 that promptly setting up and down.
Wind box 58 has: discharge air the inside that is communicated to air outside supplying opening 58a and passes turning axle 54 via housing 53 from the bottom exit air 58b.The air supply pipe that is connected to not shown air supply source is installed on air supplying opening 58a, gas ozzle 59 is installed on exit air 58b.
After the air of supplying with from the gas supply source enters in the wind box 58 via gas supply pipe and air supplying opening 58a, from being located at gas ozzle 59 ejections on the exit air 58b.
In addition, whole swivel pipe mouth 5 is covered by loam cake 7a and lower cover 7b.
By constituting swivel pipe mouth 5 as above, if drive servomotor 52, then the rotation from servomotor 52 passes to turning axle 54, and gas ozzle 59 is with turning axle 54 (the whereabouts track with glass block B is the center) rotation vertically.Thereby, while gas ozzle 59 rotates the glass block B ejection air to falling in the inside of turning axle 54, can change the whereabouts track of the glass block B that adjoins each other up and down thus.
At this,, change the rotating speed of gas ozzle 59 by the rotating speed of regulating servomotor 52 in order to change the whereabouts track of glass block B.
In the present invention, particularly preferably be adjusted to, the whereabouts track of a glass block B among the glass block B of the feasible droplet-like that adjoins each other up and down departs from greatlyyer than the diameter of glass block B with respect to the whereabouts track of another glass block B.
In addition, the internal diameter of fore-end that also can be by adjustments of gas ozzle 59 or the feed rate of regulating air change the spray volume of air, thereby change the glass block B interval each other that adjoins each other up and down.
In addition, in the present embodiment, to air is illustrated from the situation of gas ozzle 59 to the glass block B that flows down ejection, but also can constitute, by attracting glass block B to change the whereabouts track of the glass block B that adjoins each other up and down by gas ozzle 59.In addition, also can make the mixed gas of rare gas element such as nitrogen, argon gas or their mixed gas or air and rare gas element from 59 ejections of gas ozzle.
In addition, crucible 21, agitator 23, agitating wing 24, pipeline 4, outflow ozzle 3 etc., consider their thermotolerance, to the erosion resistance of glass and less etc. and be preferably platinum or platinum alloy system to the influence of the quality of melten glass A, but might not be defined in this.
In addition, flowing out ozzle 3, not to be defined as forward end tapered coniform, also can adopt for example tubulose, ozzle front end to be taper and become the various shape such as big or the known parts of formation.
In addition, the known devices such as device that above-mentioned heating unit can use electricradiator, electric heater, heating power body, high frequency induction heater or use the burning of passing through gas etc. of burner etc. to heat, be preferably and directly switch on to water back 4 and flow out ozzle 3, but might not be defined in this.In addition, for example Fig. 4, Fig. 6~Fig. 8, the such using gas burner of Figure 10 etc. are by under the situation of gaseous combustion to the front end heating of outflow ozzle 3, be preferably around the front end that flows out ozzle 3, to be provided with and cover 63, heat, to eliminate influence, also to make the front end of outflow ozzle 3 as far as possible by even heating to the atmosphere surrounding of the periphery of the melten glass that flows down from the front end that flows out ozzle 3 from the outside of this lid 63.
In addition, both can supply with melten glass A to flowing out ozzle 3 with intermittent type, promptly in smelting furnace 2, quick cooling after making the frit fusion, with solidify, broken and the glass cullet that obtain or frit fusion in crucible 21, clarification, make stirrer 23 rotation, stir and it is homogenized, supply with to flowing out ozzle 3; Also can make the formation that can continuously fusion, clarifying glass be appended in crucible 21, will be by making stirrer 23 rotation, stirring the melten glass A that has homogenized and supply with to flowing out ozzle 3 continuously.
In addition, can use and comprise the heat-stable material on every side that covers steel basin, be used for stirring the stirrer of systems such as the platinum of the melten glass in the steel basin or platinum alloy, with be used for the heating unit that temperature with melten glass A remains the temperature of regulation, the steel basin of platinum or platinum alloy system etc., replace smelting furnace 2, make fusing, clarifying glass is supplied with to steel basin continuously, will by stirrer stir and the melten glass that homogenized continuously to constituting of flowing out that ozzle 3 supplies with etc., can use glass-melting furnace or the glass steel basin of known formation and shape.
In addition, the shape of stirrer 23 and agitating wing 24 thereof is not particularly limited, and can use the known shape of spirrillum etc. for example and the parts of formation.
The liquid of packing in the accumulator tank 6 is not limited to water, but especially in the present invention, since can prolong as hereinafter described glass block B distance of fall, can reclaim cryogenic glass block B by glass block B heat release, and water is very low-cost, safety and be very easy to handle, carrying capacity of environment is less, and since carry out drying after the glass block (globular glass) that reclaims need not being cleaned or clean simply after carry out drying, just can be used as optical elements such as preliminary working material or lens, so preferably make water.In addition, must shorten because of the restriction of height of manufacturing installation integral body etc. under the situation that distance of fall reclaims comparison pyritous glass block B, because liquid can only be heated to its boiling point, so, also can use boiling point than the easier liquid of cleaning higher, after handling and reclaiming in order to reduce the temperature head with the glass block B that falls.
Then, with reference to Fig. 1 and Fig. 2 the manufacture method of using above-mentioned globular glass manufacturing installation 1 to make the globular glass of globular glass is described.
At first, glass cullet or frit are put in the crucible 21,, fusion in the crucible 21 of smelting furnace 2, become melten glass A by the heating of not shown heating unit, with melten glass A clarification, make stirrer 23 rotations, stir melten glass A and it is homogenized by agitating wing 24.
Then, melten glass A is directed to outflow ozzle 3 from pipeline 4, melten glass A is flowed out from flowing out ozzle 3.
At this moment, by regulating the Heating temperature of smelting furnace 2, pipeline 4, outflow ozzle 3, melten glass A is flowed out from flowing out ozzle 3 with Continuous Flow, adjust melten glass A viscosity, flow etc. so that before arriving swivel pipe mouth 5 Continuous Flow of melten glass A be changed to the glass block B of droplet-like.Perhaps, swivel pipe mouth 5 is moved up and down and be set to from flowing out ozzle 3 and be changed to the Continuous Flow of the effusive melten glass A of Continuous Flow on the position of glass block B of droplet-like.
The above-mentioned glass block B that before arriving swivel pipe mouth 5, is changed to the droplet-like that is a row whereabouts like that with Continuous Flow from outflow ozzle 3 effusive melten glass A.
Then, its state with the glass block B of this droplet-like is fallen in the inside of turning axle 54.
At this moment, on one side by making servomotor 52 rotations make (the whereabouts track with glass block B the is the center) rotation together vertically of gas ozzle 59 and turning axle 54, on one side to each glass block B ejection gas that drips and.Thus, at first changed the whereabouts track of a glass block B among the glass block B that adjoins each other up and down.Then, from rotation move to the different locational gas ozzle 59 in the position of above-mentioned glass block B ejection air to another glass block B ejection air, so be the direction different with the whereabouts track of an above-mentioned glass block B with the whereabouts orbit transfer of above-mentioned another glass block B.Like this, from the gas ozzle 59 ejection air of rotation, the whereabouts track of the glass block B that adjoins each other is up and down changed respectively by successively, eliminated again in conjunction with or the situation of contact.
At this, the rotating speed by adjustments of gas ozzle 59 especially makes the whereabouts track of an above-mentioned glass block B depart from greatlyyer than the diameter of the globular glass that seeks out with respect to the whereabouts track of above-mentioned another glass block B.
Then, make the glass block B that has changed the whereabouts track by gas ozzle 59 fall to being recovered in the accumulator tank 6 downwards like this, will be recovered to glass block B in the accumulator tank 6 as globular glass.
Embodiment
Exemplify embodiment below and specify the present invention, but embodiments of the present invention are not limited to this.
In addition, in embodiment 1~embodiment 5 shown below, use above-mentioned globular glass manufacturing installation shown in Figure 11 to make globular glass.In comparative example 1, comparative example 2, in above-mentioned globular glass manufacturing installation 1, use the device of unequipped swivel pipe mouth 5, make from outflow ozzle 3 effusive melten glass A are varied to the glass block B of droplet-like dropping process after, reclaim by accumulator tank 6 with this state.Embodiment 6~embodiment 9 uses the device of having equipped Fig. 4 and part shown in Figure 5 in above-mentioned glass manufacturing apparatus 1 as described later, embodiment 10~embodiment 12 uses and has equipped the device of part shown in Figure 6, and embodiment 13 uses and equipped the device of part shown in Figure 7.And, in each device, make from outflow ozzle 3 effusive melten glass A are varied to the glass block B of droplet-like dropping process after, change the whereabouts track of glass block B, reclaim by accumulator tank 6.
[comparative example 1]
Making the furnace temperature of platinum crucible 21 be 1100 ℃, making the temperature that flows out ozzle 3 is 1080 ℃, makes group of the lanthanides glass (proportion: be that the outflow ozzle 3 of 0.5mm flows out with discharge 34.3g/min as melten glass A from the internal diameter of front end 3.24).For confirm effusive melten glass A in flowing down process, be changed to droplet-like glass block B 1 size and carry out following measurement, receive when the 1m of whereabouts on the metal sheet and 1 the weight of the glass block B that obtains is: 5.7mg's is 100% in the 1g sample; And 1 the weight that is recovered to the glass block B in the water of room temperature behind the 24m of whereabouts is: be 11.4mg in the 1g sample more than 90%.
[embodiment 1]
Condition with comparative example 1, before the glass block B that reclaims droplet-like, use is configured in apart from flowing out the ozzle 3 locational gas ozzle 59 of 0.5m downwards, with 2.5L/min ejection air, and make gas ozzle 59 with the rotation of the rotating speed of 3000rpm, the result is recovered to glass block B in the water of room temperature behind the 24m of whereabouts 1 weight is: 5.7mg's is 100% in the 1g sample.
[comparative example 2]
Making the furnace temperature of platinum crucible 21 be 1300 ℃, making the temperature that flows out ozzle 3 is 1255 ℃, makes group of the lanthanides glass (proportion: be that the outflow ozzle 3 of 0.215mm flows out with discharge 10.6g/min as melten glass A from the internal diameter of front end 4.49).
For confirm effusive melten glass A in flowing down process, be changed to droplet-like glass block B 1 size and carry out following measurement, receive when the 1m of whereabouts on the metal sheet and 1 the weight of the glass block B that obtains is: 1.8mg's is 100% in the 1g sample; And 1 the weight that is recovered to glass block B in the water of room temperature behind the 24m of whereabouts is: 3.6mg's is 100% in the 1g sample.
[embodiment 2]
Condition with comparative example 2, before the glass block B that reclaims droplet-like, use is configured in apart from flowing out the ozzle 3 locational gas ozzle 59 of 0.5m downwards, with 2.3L/min ejection air, and make gas ozzle 59 with the rotation of the rotating speed of 3000rpm, the result is recovered to glass block B in the water of room temperature behind the 24m of whereabouts 1 weight is: 1.8mg's is 100% in the 1g sample.
[embodiment 3]
Except the gas that makes ejection is that nitrogen replaces air, other is the condition identical with embodiment 2, and 1 the weight of the glass block B that the result reclaims is: 1.8mg's is 100% in the 1g sample.
[embodiment 4]
Except the gas that makes ejection is that argon gas replaces air, other is the condition identical with embodiment 1, and 1 the weight of the glass block B that the result reclaims is: 5.7mg's is 100% in the 1g sample.
[embodiment 5]
Adopted the globular glass manufacturing installation of following formation, it uses not shown vacuum pump to attract the formation of glass block to replace to swivel pipe mouth 5 air supplies, make air from the formation of gas ozzle 59 ejections by gas ozzle 59 except making, and other is identical with globular glass manufacturing installation 1 shown in Figure 1.And, replace making air from 59 ejections of gas ozzle except attract glass block B by gas ozzle 59, other be the condition identical with embodiment 2,1 the weight of the glass block B of result's recovery is: 1.8mg's is 100% in the 1g sample.
[embodiment 6]
Except not equipping swivel pipe mouth 5 but equipped Fig. 4 and part shown in Figure 5, use globular glass manufacturing installation with globular glass manufacturing installation 1 identical formation shown in Figure 1.Promptly, as Fig. 4 and shown in Figure 5, be provided with the infiltration type transmitter 65 of having equipped luminescent part 60 that is used for launching laser and the light-receiving part 64 that is used for detection laser.This infiltration type transmitter 65 is by the position of the glass block B that is detected the whereabouts by glass block B blocking laser and the mechanism that sends detection signal.Below infiltration type transmitter 65, on 4 different directions, dispose non-rotary gas ozzle 59 ....Use this device, under the identical condition of condition beyond the rotating speed of gas ozzle and embodiment 2, detect the position of the glass block B that falls by infiltration type transmitter 65, by the detection signal from infiltration type transmitter 65 not shown magnetic valve being opened and closed controls from gas ozzle 59, ... the time of ejection gas, from being separately positioned on the gas ozzle 59 on the different positions, ... successively to glass block B ejection air, change the whereabouts track of the glass block B in falling singly, 1 the weight of the glass block B that the result reclaims is: 1.8mg's is 100% in the 1g sample.
[embodiment 7]
Except the gas that makes ejection is that nitrogen replaces air, other is the condition identical with embodiment 6, and 1 the weight of the glass block B that the result reclaims is: 1.8mg's is 100% in the 1g sample.
[embodiment 8]
Except the gas that makes ejection is that argon gas replaces air, other is the condition identical with embodiment 6, and 1 the weight of the glass block B that the result reclaims is: 1.8mg's is 100% in the 1g sample.
[embodiment 9]
Use is equipped with Fig. 4 and part shown in Figure 5 and makes to be used not shown vacuum pump to attract the formation of glass block B to replace to gas ozzle 59 air supplies by gas ozzle 59 and makes air from 59 ejections of gas ozzle except not equipping swivel pipe mouth 5, other and the globular glass manufacturing installation of globular glass manufacturing installation 1 identical formation shown in Figure 1.
Then, except attract glass block B to replace from gas ozzle 59 successively by gas ozzle 59 successively to glass block B ejection air, other is the condition identical with embodiment 6, and 1 the weight of the glass block B that the result reclaims is: 1.8mg's is 100% in the 1g sample.
[embodiment 10]
Use has been equipped except not equipping swivel pipe mouth 5 part shown in Figure 6, other and the globular glass manufacturing installation of globular glass manufacturing installation 1 identical formation shown in Figure 1.
Promptly, as shown in Figure 6, dispose with respect to the glass block B that falls to the gas ozzle 59 that vertically swings up and down.In addition, this gas ozzle 59 is not rotated.Then, use this device, under the identical condition of other condition except the rotating speed of gas ozzle and embodiment 2, swing up and down in the scope that makes gas ozzle 59 below leaning on than the orthogonal horizontal plane of whereabouts track with glass block B, from gas ozzle 59 ejection air, thereby changed the whereabouts track of fallen glass block B singly, 1 the weight of the glass block B that the result reclaims is: 1.8mg's is 100% in the 1g sample.
[embodiment 11]
Except the gas that makes ejection is that nitrogen replaces the air, other is the condition identical with embodiment 10, and 1 the weight of the glass block B that the result reclaims is: 1.8mg's is 100% in the 1g sample.
[embodiment 12]
Except the gas that makes ejection is that argon gas replaces the air, other is the condition identical with embodiment 10, and 1 the weight of the glass block B that the result reclaims is: 1.8mg's is 100% in the 1g sample.
[embodiment 13]
Use has been equipped the part shown in Figure 7 except not equipping swivel pipe mouth 5, other and the globular glass manufacturing installation of globular glass manufacturing installation 1 identical formation shown in Figure 1.Promptly, as shown in Figure 7, be provided with infiltration type transmitter 65 same as shown in Figure 4, below this infiltration type transmitter 65, dispose and fallen glass block B longitudinally upspring singly and change the metal sheet 61 of its whereabouts track.This metal sheet 61 is configured to, and its bottom tilts downwards.In addition, on the lower surface of this metal sheet 61, be provided with not shown cooling tube, by metal sheet 61 being cooled off through the water coolant in this cooling tube.And then, below metal sheet 61, be provided with the glass block B that will upspring by metal sheet 61 and make it fused smelting furnace 62 cylindraceous by electrically heated.Then, use this device, under the identical condition of other condition except the rotating speed of gas ozzle and embodiment 2, detect the position of the glass block B that falls by infiltration type transmitter 65, use the not shown actuator that moves according to detection signal from infiltration type transmitter 65, make in the scope of metal sheet 61 below leaning on and swing up and down than the orthogonal horizontal plane of whereabouts track with glass block B, and the time that control is upspring glass block B by metal sheet 61, fallen glass block B is upspring singly, then, in the time of in the glass block B process smelting furnace 62 of being upspring, by electrically heated with glass block B fusion, the glass block B that has passed through smelting furnace 62 is further fallen and reclaim, 1 the weight of the glass block B that the result reclaims is: 1.8mg's is 100% in the 1g sample.
According to above result, in comparative example 1, compare during with glass block whereabouts 1m, the weight of 1 glass block B has become 2 times during the 24m of whereabouts more than 90% in the 1g sample, so combination has again taken place the glass block B that adjoins each other up and down in dropping process as can be known.In addition, in comparative example 2, compare during with glass block whereabouts 1m, the weight of 1 glass block B 100% has become 2 times during the 24m of whereabouts in the 1g sample, so combination has again taken place the glass block B that adjoins each other up and down in dropping process as can be known.
On the other hand, in embodiment 1~13, because being equal in weight of 1 glass block B the during 1m of whereabouts in the weight of 1 glass block B and the comparative example 1, the 2 during 24m of whereabouts, so even the distance of fall glass block B that can confirm to have extended does not take place in conjunction with, its weight less, roughly even yet again yet.
Thereby, can say so, by as embodiment 1~13, before the glass block B that reclaims droplet-like, to glass block B ejection air or nitrogen or argon gas or attract glass block B or pilot- gas ozzle 59,59 or metal sheet 62 to swing up and down and change the whereabouts track, can prevent that 2 glass block B that adjoin each other up and down are combined into 1 glass block again, can make the globular glass that weight is even, shape is unified.In addition, the distance of fall of the glass block B that can extend, glass block B obtain cooling in dropping process, can glass block B be reclaimed with cryogenic state, so can reduce the fluid temperature of accumulator tank 6.
In addition, the present invention is not limited to above-mentioned embodiment, can be in the scope that does not break away from its purport appropriate change.
For example, other variation as above-mentioned orbit transfer mechanism as Fig. 8, shown in Figure 9, also can make metal sheet 61 swing in the horizontal direction.In addition, in Fig. 9, the arrow F that represents by solid line, expression by by the metal sheet 61 of the position shown in the solid line with glass block B bullet and the direction of the whereabouts track of altered glass block B; The arrow G that is illustrated by the broken lines, the direction of expression whereabouts track of altered glass block B by glass block B being upspring by the metal sheet 61 that moves to position shown in the dotted line.In addition, metal sheet 61 is swung up and down, but it is moved back and forth up and down.In addition, metal sheet 61 is swung in the horizontal direction, but also can be made its to-and-fro movement in the horizontal direction.And then, as shown in figure 10, metal sheet 61 is tilted in the mode of its bottom towards the below and form the scarp, and this metal sheet 61 is rotated to horizontal direction.
In addition, gas ozzle 59 is longitudinally swung up and down, but it is longitudinally moved back and forth up and down, also can make its along continuous straight runs swing or move back and forth.
And then the orbit transfer mechanism among Fig. 1, Fig. 2, Fig. 4~Fig. 6 is not limited to gas ozzle 59, as long as have the hole portion that can spray gas or attract glass block B, adopts which kind of mode can.
According to the present invention, can prevent glass block combination or contact again in dropping process of droplet-like, can make the globular glass that weight is even, shape is unified thus.
In addition, can prolong the distance of fall of glass block, thereby can reclaim glass block with low-temperature condition.
Can reduce the fluid temperature of accumulator tank thus, can use that as water cost is extremely low, safety, processing are very easy to, carrying capacity of environment is less and need not clean the glass block (globular glass) that reclaims and carry out drying or simple cleaning the and carry out dryly just can the glass block recovery being obtained globular glass as the liquid of optical elements such as preliminary working material or lens only.
According to the present invention owing to change the rotating speed of mechanism, make the whereabouts track of a glass block depart from respect to the whereabouts track of another glass block by adjustable track, so can prevent simply 2 glass block adjoining each other up and down again in conjunction with or contact.Special owing to depart from greatlyyer with respect to the whereabouts track of another glass block than the diameter of the globular glass of wishing to obtain by regulating whereabouts track that rotating speed can easily make a glass block, thus can prevent simple and reliablely the glass block that adjoins each other up and down again in conjunction with or contact.
According to the present invention, because by by from the ejection of the signal control gas of the transmitter of the position of the glass block that detects or the time of attraction, the whereabouts track that can make a glass block departs from respect to the whereabouts track of another glass block, thus can prevent simply 2 glass block adjoining each other up and down again in conjunction with or contact.And, by controlling the above-mentioned time, the whereabouts track that can easily make a glass block departs from greatlyyer than the diameter of the globular glass of wishing to obtain with respect to the whereabouts track of another glass block, thus can prevent simple and reliablely the glass block that adjoins each other up and down again in conjunction with or contact.
According to the present invention, because by by the time of glass block being upspring from the signal control of the transmitter of the position of the glass block that detects, the whereabouts track that can make a glass block departs from respect to the whereabouts track of another glass block, thus can prevent simply 2 glass block adjoining each other up and down again in conjunction with or contact.And, because by the above-mentioned time of control, the whereabouts track that can easily make a glass block departs from greatlyyer than the diameter of the globular glass of wishing to obtain with respect to the whereabouts track of another glass block, thus can prevent simple and reliablely the glass block that adjoins each other up and down again in conjunction with or contact.
According to the present invention, even because of with the contacting of orbit transfer mechanism, glass block deforms or under the situation that produces scar on the surface of glass block, by at glass block through the mechanism of glass block heating and melting is melted promptly for example in the tube of smelting furnace the time, can eliminate surperficial scar; In addition and since glass block through tube in the time or passed through that the back further falls midway in the tube, be subjected to surface tension effects and become spherical, so can reclaim surperficial seamless globular glass block.
According to the present invention,, can easily stop melten glass to the importing of flowing out ozzle by reducing the temperature of pipeline.Therefore, by during this period the outflow ozzle of pipeline front end is replaced by the different outflow ozzle of its front inner diameter, then improve the temperature of pipeline, begin melten glass to the importing of flowing out ozzle once more, can be easily and change the diameter of the globular glass that reclaims glass block and obtain in short time.In addition, owing to when abnormal conditions, melten glass can be stopped from flowing out flowing down promptly of ozzle, so security is higher.
Claims (21)
1. globular glass manufacturing installation, have the outflow ozzle that melten glass is flowed down with Continuous Flow, with make with Continuous Flow after effusive melten glass is flowing down the glass block that is varied to droplet-like in the process, with the accumulator tank that these glass block reclaim, it is characterized in that
Has orbit transfer mechanism, when above-mentioned glass block falls, described orbit transfer mechanism changes one or two whereabouts track of the above-mentioned glass block that adjoins each other up and down, makes the whereabouts track of a glass block in the above-mentioned glass block that adjoins each other up and down depart from respect to the whereabouts track of another glass block.
2. globular glass manufacturing installation as claimed in claim 1, it is characterized in that, above-mentioned orbit transfer mechanism has hole portion, and described hole portion is to one or two ejection gas of the above-mentioned glass block that adjoins each other up and down or attract one or two of the above-mentioned glass block that adjoins each other up and down.
3. globular glass manufacturing installation as claimed in claim 2, it is characterized in that, when above-mentioned glass block falls, above-mentioned orbit transfer mechanism is the center rotation with the whereabouts track of glass block on one side, to one or two ejection gas of the above-mentioned glass block that adjoins each other up and down, perhaps attract one or two of the above-mentioned glass block that adjoins each other up and down on one side.
4. globular glass manufacturing installation as claimed in claim 3, it is characterized in that, by regulating the rotating speed of above-mentioned orbit transfer mechanism, and the whereabouts track that makes a glass block in the above-mentioned glass block that adjoins each other up and down departs from respect to the whereabouts track of another glass block.
5. globular glass manufacturing installation as claimed in claim 2 is characterized in that, above-mentioned orbit transfer mechanism is set with a plurality of around the track of the whereabouts of above-mentioned glass block.
6. globular glass manufacturing installation as claimed in claim 5 is characterized in that having transmitter, its be provided with than above-mentioned orbit transfer mechanism by the top, and detect the position of the glass block that falls; And have a controlling organization, it is according to the signal from this transmitter, control by above-mentioned orbit transfer mechanism carry out to glass block ejection gas or attract time of glass block.
7. globular glass manufacturing installation as claimed in claim 2, it is characterized in that, when above-mentioned glass block falls, above-mentioned orbit transfer mechanism swings up and down or moves back and forth with respect to the whereabouts track of glass block on one side, to one or two ejection gas of the above-mentioned glass block that adjoins each other up and down, perhaps attract one or two of the above-mentioned glass block that adjoins each other up and down on one side.
8. globular glass manufacturing installation as claimed in claim 2, it is characterized in that, when above-mentioned glass block falls, above-mentioned orbit transfer mechanism is on one side with respect to the whereabouts track along continuous straight runs swing of glass block or move back and forth, to one or two ejection gas of the above-mentioned glass block that adjoins each other up and down, perhaps attract one or two of the above-mentioned glass block that adjoins each other up and down on one side.
9. globular glass manufacturing installation as claimed in claim 1, it is characterized in that, above-mentioned orbit transfer mechanism is tabular body or groove shape body, when above-mentioned glass block falls, its whereabouts track with respect to glass block swings up and down or moves back and forth, and one or two glass block of the above-mentioned glass block that adjoins each other is up and down upspring.
10. globular glass manufacturing installation as claimed in claim 1, it is characterized in that, orbit transfer mechanism is a tabular body, when above-mentioned glass block falls, its whereabouts track along continuous straight runs with respect to glass block is swung or is moved back and forth, and one or two glass block of the above-mentioned glass block that adjoins each other is up and down upspring.
11. globular glass manufacturing installation as claimed in claim 9 is characterized in that having transmitter, its be provided with than above-mentioned orbit transfer mechanism by the top, and detect the position of the glass block that falls; And having a controlling organization, it is according to the signal from this transmitter, controls the time that glass block is upspring by above-mentioned orbit transfer mechanism.
12. globular glass manufacturing installation as claimed in claim 10 is characterized in that having transmitter, its be provided with than above-mentioned orbit transfer mechanism by the top, and detect the position of the glass block that falls; And having a controlling organization, it is according to the signal from this transmitter, controls the time that glass block is upspring by above-mentioned orbit transfer mechanism.
13. globular glass manufacturing installation as claimed in claim 1, it is characterized in that, above-mentioned orbit transfer mechanism has the scarp that receives above-mentioned glass block and make its whereabouts, when above-mentioned glass block falls, swing to the horizontal direction rotation or to horizontal direction, change the direction of above-mentioned scarp on one side with respect to the whereabouts track of glass block, one or two that on one side will the above-mentioned glass block that adjoins each other up and down is with the scarp reception and make its whereabouts, thereby change one or two whereabouts track of the above-mentioned glass block that adjoins each other up and down, so that the whereabouts track of a glass block departs from respect to the whereabouts track of another glass block.
14. globular glass manufacturing installation as claimed in claim 9 is characterized in that, is provided with the heating and melting mechanism of the glass block heating and melting that is used for falling between above-mentioned orbit transfer mechanism and above-mentioned accumulator tank.
15. globular glass manufacturing installation as claimed in claim 10 is characterized in that, is provided with the heating and melting mechanism of the glass block heating and melting that is used for falling between above-mentioned orbit transfer mechanism and above-mentioned accumulator tank.
16. globular glass manufacturing installation as claimed in claim 11 is characterized in that, is provided with the heating and melting mechanism of the glass block heating and melting that is used for falling between above-mentioned orbit transfer mechanism and above-mentioned accumulator tank.
17. globular glass manufacturing installation as claimed in claim 12 is characterized in that, is provided with the heating and melting mechanism of the glass block heating and melting that is used for falling between above-mentioned orbit transfer mechanism and above-mentioned accumulator tank.
18. globular glass manufacturing installation as claimed in claim 13 is characterized in that, is provided with the heating and melting mechanism of the glass block heating and melting that is used for falling between above-mentioned orbit transfer mechanism and above-mentioned accumulator tank.
19. each the described globular glass manufacturing installation as claim 1~18 is characterized in that, above-mentioned outflow ozzle is connected the lower end of the pipeline that imports above-mentioned melten glass.
20. the manufacture method of a globular glass is characterized in that, uses and makes globular glass as each described globular glass manufacturing installation of claim 1~18,
Melten glass is flowed out from above-mentioned outflow ozzle with Continuous Flow, make with Continuous Flow after effusive melten glass is flowing down the glass block that is varied to droplet-like in the process, when above-mentioned glass block falls, change one or two whereabouts track of the above-mentioned glass block that adjoins each other up and down, so that the whereabouts track of a glass block in the above-mentioned glass block that adjoins each other up and down departs from respect to the whereabouts track of another glass block, then these glass block are recovered in the above-mentioned accumulator tank.
21. the manufacture method of a globular glass is characterized in that, uses globular glass manufacturing installation as claimed in claim 19 to make globular glass,
Melten glass is flowed out from above-mentioned outflow ozzle with Continuous Flow, make with Continuous Flow after effusive melten glass is flowing down the glass block that is varied to droplet-like in the process, when above-mentioned glass block falls, change one or two whereabouts track of the above-mentioned glass block that adjoins each other up and down, so that the whereabouts track of a glass block in the above-mentioned glass block that adjoins each other up and down departs from respect to the whereabouts track of another glass block, then these glass block are recovered in the above-mentioned accumulator tank.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP424939/03 | 2003-12-22 | ||
JP2003424939A JP4318542B2 (en) | 2003-12-22 | 2003-12-22 | Spherical glass manufacturing apparatus and spherical glass manufacturing method |
JP424939/2003 | 2003-12-22 |
Publications (2)
Publication Number | Publication Date |
---|---|
CN1636900A true CN1636900A (en) | 2005-07-13 |
CN100582034C CN100582034C (en) | 2010-01-20 |
Family
ID=34675411
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN200410102091A Expired - Fee Related CN100582034C (en) | 2003-12-22 | 2004-12-22 | Globular glass manufacturing apparatus and method for manufacturing the globular glass |
Country Status (5)
Country | Link |
---|---|
US (1) | US7587913B2 (en) |
EP (1) | EP1586541A1 (en) |
JP (1) | JP4318542B2 (en) |
CN (1) | CN100582034C (en) |
TW (1) | TW200530138A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103502161A (en) * | 2011-04-29 | 2014-01-08 | 康宁股份有限公司 | Apparatus for making a glass article and methods |
CN103827049A (en) * | 2011-06-15 | 2014-05-28 | 柯尼卡美能达株式会社 | Apparatus for manufacturing optical element and method for manufacturing optical element |
CN105152538A (en) * | 2015-08-27 | 2015-12-16 | 东阿县鼎盛玻璃球有限公司 | Novel energy-saving environment-friendly glass beads capable of substituting stainless steel beads |
CN110090596A (en) * | 2018-01-30 | 2019-08-06 | 徐州市禾协肥业有限公司 | A kind of method and its fertiliser granulates of inclined-plane cooling granulation |
CN117069366A (en) * | 2023-08-17 | 2023-11-17 | 安徽环泰科技股份有限公司 | Device for directly preparing glass beads from glass liquid |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
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EP1918258A4 (en) | 2005-08-17 | 2009-09-02 | Nitto Boseki Co Ltd | Process for producing spherical inorganic particle |
JP4908157B2 (en) * | 2006-11-13 | 2012-04-04 | 田中貴金属工業株式会社 | Molten glass stirring rod and molten glass stirring device including the molten glass stirring rod |
JP2009179528A (en) * | 2008-01-31 | 2009-08-13 | Ohara Inc | Method and apparatus for producing glass gob |
US20180009696A1 (en) * | 2015-01-12 | 2018-01-11 | Korea Institute Of Ceramic Engineering And Technology | 3d printer printhead, 3d printer using same, method for manufacturing molded product by using 3d printer, method for manufacturing artificial tooth by using 3d printer, and method for manufacturing machinable glass ceramic molded product by using 3d printer |
US9950941B2 (en) | 2015-03-05 | 2018-04-24 | Owens-Brockway Glass Container Inc. | Apparatus for measuring glass gobs |
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US2963824A (en) * | 1957-12-11 | 1960-12-13 | Kimble Glass Co | Method for producing glass beads |
NL238311A (en) * | 1958-10-20 | |||
US3313608A (en) * | 1964-12-11 | 1967-04-11 | Corning Glass Works | Method and apparatus for manufacturing glass beads |
CH550022A (en) * | 1973-02-15 | 1974-06-14 | Battelle Memorial Institute | Spray-forming tiny spherical granules - eg paraffin granules of 100 microns dia and liquid-contg capsules of 500 microns dia, using annular electrodes |
US5746798A (en) * | 1993-07-16 | 1998-05-05 | Owens-Brockway Glass Container Inc. | Control of glass gob delivery for simultaneous arrival at blank molds |
JP2914275B2 (en) * | 1996-03-04 | 1999-06-28 | 株式会社オハラ | Manufacturing method of glass gob |
JP2003104744A (en) * | 2001-09-28 | 2003-04-09 | Hitachi Metals Ltd | Method and apparatus for manufacturing glass sphere |
JP4222778B2 (en) * | 2001-12-14 | 2009-02-12 | Hoya株式会社 | Method for producing glass molded body and method for producing optical element |
-
2003
- 2003-12-22 JP JP2003424939A patent/JP4318542B2/en not_active Expired - Fee Related
-
2004
- 2004-12-07 TW TW093137770A patent/TW200530138A/en unknown
- 2004-12-20 US US11/015,700 patent/US7587913B2/en not_active Expired - Fee Related
- 2004-12-20 EP EP04030170A patent/EP1586541A1/en not_active Withdrawn
- 2004-12-22 CN CN200410102091A patent/CN100582034C/en not_active Expired - Fee Related
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103502161A (en) * | 2011-04-29 | 2014-01-08 | 康宁股份有限公司 | Apparatus for making a glass article and methods |
CN103502161B (en) * | 2011-04-29 | 2016-08-17 | 康宁股份有限公司 | For preparing equipment and the method for glass |
CN103827049A (en) * | 2011-06-15 | 2014-05-28 | 柯尼卡美能达株式会社 | Apparatus for manufacturing optical element and method for manufacturing optical element |
CN105152538A (en) * | 2015-08-27 | 2015-12-16 | 东阿县鼎盛玻璃球有限公司 | Novel energy-saving environment-friendly glass beads capable of substituting stainless steel beads |
CN105152538B (en) * | 2015-08-27 | 2018-11-09 | 东阿县鼎盛玻璃球有限公司 | A kind of energy-saving environment-friendly glass ball instead of stainless steel ball |
CN110090596A (en) * | 2018-01-30 | 2019-08-06 | 徐州市禾协肥业有限公司 | A kind of method and its fertiliser granulates of inclined-plane cooling granulation |
CN110090596B (en) * | 2018-01-30 | 2022-06-21 | 徐州市禾协肥业有限公司 | Inclined surface cooling granulation method and fertilizer granules thereof |
CN117069366A (en) * | 2023-08-17 | 2023-11-17 | 安徽环泰科技股份有限公司 | Device for directly preparing glass beads from glass liquid |
CN117069366B (en) * | 2023-08-17 | 2024-02-06 | 安徽环泰科技股份有限公司 | Device for directly preparing glass beads from glass liquid |
Also Published As
Publication number | Publication date |
---|---|
US7587913B2 (en) | 2009-09-15 |
JP4318542B2 (en) | 2009-08-26 |
TW200530138A (en) | 2005-09-16 |
EP1586541A1 (en) | 2005-10-19 |
CN100582034C (en) | 2010-01-20 |
JP2005179145A (en) | 2005-07-07 |
US20050132752A1 (en) | 2005-06-23 |
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