CN1629131A - Process for comprehensive utilization of waste sulfuric acid from 3,3'-dichloro benzidine hydrochloride - Google Patents

Process for comprehensive utilization of waste sulfuric acid from 3,3'-dichloro benzidine hydrochloride Download PDF

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CN1629131A
CN1629131A CN 200410050361 CN200410050361A CN1629131A CN 1629131 A CN1629131 A CN 1629131A CN 200410050361 CN200410050361 CN 200410050361 CN 200410050361 A CN200410050361 A CN 200410050361A CN 1629131 A CN1629131 A CN 1629131A
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acid
toluene
dichlorobenzidine
filter
hydrochloride
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CN1280255C (en
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杨希川
王瑜
吴祖望
孙立成
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Dalian University of Technology
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Dalian University of Technology
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Abstract

The invention provides a process for comprehensive utilization of waste sulfuric acid from 33'-dichloro benzidine hydrochloride, which comprises preparing 2,2'-dichlorin hydrazobenzene toluene reduction liquid by means of catalytic hydrogenation reduction method, then carrying out filtration, salt producing, extraction, crystallizing, re-filtration, and drying. The process can reduce the discharge of waste acid by 80%.

Description

3, the sulfur waste acid comprehensive utilization process method of 3 '-dichlorobenzidine hydrochloride
Technical field the present invention relates to a kind of important pigment and dyestuff intermediate 3, the sulfur waste acid comprehensive utilization novel process of 3 '-dichlorobenzidine hydrochloride.
3,3 '-dichlorobenzidine that background technology the present invention narrated (being called for short DCB) is a kind of crucial pigment and dyestuff intermediate, and its commodity generally exist with the form of hydrochloride, and its structure is as follows:
The production technique that DCB is traditional is to be main starting raw material with o-Nitrochlorobenzene, in NaOH solution, be reduced into 2 with formaldehyde, 2 '-dichloro zinin, be reduced into 2 with hydrazine hydrate then, 2 '-dichlorohydrazobenzene becomes 3 with 55% sulfuric acid transposition again, the vitriol of 3 '-dichlorobenzidine, because vitriol is thick, can not form good crystallization, being sorry leaches commodity, so also need thin up at last, use the hydrochloric acid salify, crystallization, centrifuging goes out commodity again, promptly 3, the hydrochloride of 3 '-dichlorobenzidine:
This technical process is long, and produces three step waste water or spent acid discharging.Especially the hydrochloric acid that contains about 25% sulfuric acid and 3-5% in the spent acid of final step discharging, and about 1% organism, contain 3 of 30-40% in the organism approximately, 3 '-dichlorobenzidine target product, not only cause waste, and the improvement of this step spent acid is very difficult, the cost that cost a lot of money, need with a large amount of alkali neutralizations, and other many treatment process.
At present, industrial, most of producer has adopted the shortening method to produce 3,3 '-dichlorobenzidine, and method is with the water-soluble immiscible organic solvent of o-Nitrochlorobenzene (as toluene), at tensio-active agent and noble metal catalyst (as Pt/C, Pd/C) under the existence, hydrogenation in water and organic solvent two-phase directly is reduced into 2,2 '-dichlorohydrazobenzene, become 3, the vitriol of 3 '-dichlorobenzidine, thin up with 55% sulfuric acid transposition again, isolate organic solvent, use the hydrochloric acid salify, crystallization, centrifuging goes out commodity again, promptly 3, the hydrochloride of 3 '-dichlorobenzidine:
Figure A20041005036100041
Though this technology has reduced by a step process, also reduced by a step discharge of wastewater, the serious spent acid discharging of final step still exists.
Though, once there was report to remove organism in the spent acid with the method for ultra-filtration membrane, concentrate, apply mechanically spent acid again, be difficult to realization industrial, concentrated vitriol will consume a large amount of energy.
Purpose of the present invention is with 2, and direct filtration after the transposition of 2 '-dichlorohydrazobenzene reduces very little sulfur waste acid with concentration, through adjusting, the sulfuric acid of using when cover is used for the next batch transposition is again eliminated the most of spent acid of discharging in the DCB production technique, reduce the spent acid discharging thereby reach, save the vitriolic target.
Summary of the invention the present invention 3, the spent acid comprehensive utilization process method of 3 '-dichlorobenzidine hydrochloric acid (DCB) is a process: (1) 2, the producing of 2 '-dichlorohydrazobenzene reduced liquid, (2) transposition, (3) filter (4) salify, (5) extraction, (6) crystallization, (7) refilter (8) drying, (9) product, (10) separate, operations such as (11) complex acid are finished.
Concrete enforcement 3, the processing method of 3 '-dichlorobenzidine hydrochloride spent acid comprehensive utilization is: (referring to accompanying drawing 1)
At first, in toluene solvant, o-Nitrochlorobenzene is got 2 with the catalytic hydrogenating reduction legal system, 2 '-dichlorohydrazobenzene toluene reducing solution, then, under-10-20 ℃, the 50-60% aqueous sulfuric acid that the vitriol oil and water are made into is added drop-wise in the toluene reduced liquid, 2,2 '-dichlorohydrazobenzene and 50-60% vitriolic weight ratio are 1: 2-10, continue to react 24 hours under this temperature, 2, the transposition of 2 '-dichlorohydrazobenzene becomes 3,3 '-dichlorobenzidine vitriol; Again with after the transposition in 50-60% sulfuric acid solubleness very little 3,3 '-dichlorobenzidine vitriol directly carries out the first time and filters; Filtrate is divided into two-layer the separation, and the upper strata is the toluene solvant phase, delivers to extraction, and lower floor is transmitted back to complex acid for reducing the aqueous sulfuric acid phase of 3-10%, adds the vitriol oil, is made into and uses when 50-60% sulfuric acid cover is used for the next batch translocation reaction; To filter for the first time the filter cake 3 that obtains, 3 '-dichlorobenzidine vitriol adds entry (perhaps add last consignment of with the mother liquor that obtains is filtered in the crystallization of hydrochloric acid salify for the second time) and 22% hydrochloric acid, heats, and makes filter cake vitriol be transformed into hydrochloride and all dissolves; At last, the mother liquor that filters out with transposition is through separating, and the toluene that obtains extracts dissolved 3,3 '-dichlorobenzidine hydrochloride, the toluene layer of telling after the extraction is sent to distillation and is reclaimed toluene, and the water layer of telling through the cooling, crystallization separates out 3,3 '-dichlorobenzidine hydrochloride, through filtering for the second time, the filter cake drying obtains product again; Filter the filtrate that obtains for the second time, be back to salify, thereby, finish 3, the sulfur waste acid comprehensive utilization process process of 3 '-dichlorobenzidine hydrochloride.
The present invention is applicable to the o-Nitrochlorobenzene to be raw material, in sodium hydroxide solution, adopt traditional formaldehyde---hydrazine hydrate secondary reduction method produce 2,2 '-dichlorohydrazobenzene, because without toluene solvant, save in the technical process and separate and extraction process, make whole process flow of the present invention more simple.
In addition, in the transposition process, can produce by product 3,3 '-two chloro-2 of minute quantity, 4 '-benzidine (is called for short 2,4 isomer) enter the sulfuric acid layer of applying mechanically, considering the constantly accumulation of this by product, is the quality that guarantees product, sulfur waste acid apply mechanically batch, to control 2, the content of 4-isomer by product in the finished product exceeds less than 0.1%.
The present invention reduces very little and 2 owing to made full use of the sulfuric acid concentration that transposition uses, very little these two characteristics of the vitriol that generates after the transposition of 2 '-dichlorohydrazobenzene solubleness in the sulfuric acid of 50-60%, direct filtration after the employing transposition, then sulfur waste acid is applied mechanically continuously, make the quantity discharged of spent acid reduce 80% significantly, product per ton is used about 3 tons of sulfuric acid and a part of hydrochloric acid less simultaneously, has formed core innovative point of the present invention and superiority.
Description of drawings
1, reduced liquid---can produce through catalytic hydrogenating reduction method or formaldehyde-hydrazine hydrate secondary reduction method from o-Nitrochlorobenzene;
2, transposition---with 2,2 '-dichlorohydrazobenzene is transformed into 3,3 '-dichlorobenzidine vitriol;
3, filter 1---can tell 3,3 '-dichlorobenzidine vitriol filter cake and filtrate, filtrate is sent to separation: toluene is told on the upper strata, delivers to extraction, lower floor's sulfuric acid layer, send to complex acid after, use transposition;
4, salify---with 3,3 '-dichlorobenzidine vitriol is transformed into 3,3 '-dichlorobenzidine hydrochloride;
5, extraction---extract 3 with separating the toluene that comes, 3 '-dichlorobenzidine hydrochloride, toluene is reclaimed in the toluene layer distillation;
6, crystallization---water layer is through cooling, and crystallization goes out 3,3 '-dichlorobenzidine hydrochloride;
7, filter 2---tell 3,3 '-dichlorobenzidine hydrochloride filter cake, filtrate is recycled to salify;
8, drying---oven dry 3,3 '-dichlorobenzidine hydrochloride;
9, product---3,3 '-dichlorobenzidine hydrochloride.
Embodiment
Embodiment 1
First:
Under 0-5 ℃, with 88 grams, 55% aqueous sulfuric acid, be added drop-wise to the 66ml 2 that hydrogenation method makes, in the toluene solution of 2 '-dichlorohydrazobenzene (contain 2,2 '-dichlorohydrazobenzene 12 gram), continue 0-5 ℃ of insulation reaction 24 hours.Filter, the mother liquor layering gets toluene layer and acid layer, and the acid layer weighs 65 and restrains sulfuric acid content 50.5%.Filter cake adds in the 200ml water, adds toluene layer and 35ml 22% aqueous hydrochloric acid that layering obtains again, and being heated to refluxes all dissolves solid, layering is with water layer naturally cooling, crystallization, filter, mother liquor is treated reuse, and the crystal oven dry gets 15.1g 3,3 '-dichlorobenzidine hydrochloride, content 99.86%, 2,4 content of isomer 0.035%.
Second batch:
The sulfuric acid of the acid layer of last consignment of 65 gram 50.5% and 23 grams 67.7% is made into 88 restrains 55% sulfuric acid, under 0-5 ℃, this sulfuric acid is added drop-wise to the 66ml 2 that hydrogenation method makes, the toluene solution of 2 '-dichlorohydrazobenzene (contains 12 grams 2,2 '-dichlorohydrazobenzene) in, continues 0-5 ℃ of insulation reaction 24 hours.Filter, the mother liquor layering gets toluene layer and acid layer, and the acid layer weighs 66 and restrains sulfuric acid content 50.2%.Filter cake is added in the mother liquor of criticizing and adds water to volume 200ml, adds toluene layer and 35ml 22% aqueous hydrochloric acid that layering obtains again, and being heated to refluxes all dissolves solid, layering is with water layer naturally cooling, crystallization, filter, mother liquor is treated reuse, and the crystal oven dry gets 15.5g 3,3 '-dichlorobenzidine hydrochloride, content 99.54%, 2,4 content of isomer 0.043%.
Third and fourth, five batches:
According to second batch of identical method, apply mechanically the sulfuric acid layer and the mother liquor of last consignment of respectively, the product result of gained is as follows:
The 3rd batch 15.3 the gram products, content 99.60%, 2,4 isomer by-products contents 0.067%;
The 4th batch 15.6 the gram products, content 99.70%, 2,4 isomer by-products contents 0.075%;
The 5th batch 15.2 the gram products, content 99.56%, 2,4 isomer by-products contents 0.092%;
Embodiment 2
First:
Under 0-5 ℃, with 12 grams 2,2 '-dichlorohydrazobenzene adds in 55% aqueous sulfuric acids of 88 grams, continues 0-5 ℃ of insulation reaction 24 hours.Filter, mother liquor weighs 65 grams, sulfuric acid content 50.5%.Filter cake adds in the 200ml water, adds 22% aqueous hydrochloric acid 35ml again, and being heated to refluxes all dissolves solid, naturally cooling, crystallization, filter, mother liquor is treated reuse, and the crystal oven dry gets 15.1g 3,3 '-dichlorobenzidine hydrochloride, content 99.86%, 2,4 content of isomer 0.042%.
Second batch: 67.7 sulfuric acid of last consignment of 65 gram 50.5% sulfate liquors and 23 grams is made into 55% sulfuric acid of 88 grams, and under 0-5 ℃, with 12 grams 2,2 '-dichlorohydrazobenzene adds in this sulfuric acid, and continuation was 0-5 ℃ of insulation reaction 24 hours.Filter, mother liquor weighs 65 grams, sulfuric acid content 50.5%.Filter cake adds in supreme batch the mother liquor, and adds water to volume 200ml, adds 22% aqueous hydrochloric acid 35ml again, being heated to refluxes all dissolves solid, naturally cooling, crystallization, filter, mother liquor is treated reuse, and the crystal oven dry gets 15.1g 3,3 '-dichlorobenzidine hydrochloride, content 99.86%, 2,4 content of isomer 0.053%.
Third and fourth, five batches:
According to second batch of identical method, apply mechanically the sulfuric acid layer and the mother liquor of last consignment of respectively, the product result of gained is as follows:
The 3rd batch 15.3 the gram products, content 99.60%, 2,4 isomer by-products contents 0.071%;
The 4th batch 15.6 the gram products, content 99.70%, 2,4 isomer by-products contents 0.083%;
The 5th batch 15.2 the gram products, content 99.56%, 2,4 isomer by-products contents 0.096%;

Claims (3)

1, a kind of is raw material with the o-Nitrochlorobenzene, through reduction, transposition, salify, crystallization, filtration, dry preparation 3, the processing method of 3 '-dichlorobenzidine hydrochloride, it is characterized in that 3, the spent acid comprehensive utilization process method of 3 '-dichlorobenzidine hydrochloride is through (1) 2, the producing of 2 '-dichlorohydrazobenzene reduced liquid, (2) transposition, filter (3), (4) salify, (5) extraction, (6) crystallization, filter (7), (8) drying, (9) product, separate (10), and (11) complex acid operation is finished; Specific implementation method is: at first, with the catalytic hydrogenating reduction method produce 2,2 '-dichlorohydrazobenzene toluene reduced liquid, under-10-20 ℃, the 50-60% aqueous sulfuric acid that complex acid is obtained is added drop-wise in the toluene reduced liquid 2,2 '-dichlorohydrazobenzene and 50-60% vitriolic are heavy than being 1: 2-10, and remain under this temperature reaction 24 hours, and making 2, the transposition of 2 '-dichlorohydrazobenzene becomes 3,3 '-dichlorobenzidine vitriol, then, directly carry out the first time and filter, gained filtrate is divided into the two-layer separation of delivering to, the upper strata is the toluene phase, deliver to extraction, lower floor is transmitted back to complex acid for reducing the aqueous sulfuric acid phase of 3-10%, through adding the vitriol oil, be made into 50-60% sulfuric acid again, usefulness when cover is used for the next batch translocation reaction is applied mechanically for several times continuously; Add 22% hydrochloric acid and water in the filter cake of filtration gained, heating makes filter cake vitriol be transformed into hydrochloride and all dissolves; At last, the mother liquor that filters out with transposition is through separating, the toluene that obtains extracts dissolved 3, and 3 '-dichlorobenzidine hydrochloride, the toluene layer of telling after the extraction are sent to distillation and reclaimed toluene, the water layer of telling is through cooling, crystallization separates out 3,3 '-dichlorobenzidine hydrochloride, carry out the second time and filter, the filter cake drying obtains product; Filter the filtrate that obtains for the second time, be back to salify, finish 3, the sulfur waste acid comprehensive utilization process process of 3 '-dichlorobenzidine hydrochloride.
2, according to claim 1 described 3, the sulfur waste acid comprehensive utilization process method of 3 '-dichlorobenzidine hydrochloride, it is characterized in that it is raw material that this method is applicable to the o-Nitrochlorobenzene, in sodium hydroxide solution, use formaldehyde---hydrazine hydrate secondary reduction method produce 2,2 '-dichlorohydrazobenzene is owing to without toluene solvant, can save in the technical process and separate and extraction process.
3, described 3 according to claim 1, the sulfur waste acid comprehensive utilization process method of 3 '-dichlorobenzidine hydrochloride is characterized in that the number of times that sulfur waste acid is applied mechanically, and to control 2, the content of 4-isomer by product in the finished product exceeds less than 0.1%.
CN 200410050361 2004-08-31 2004-08-31 Process for comprehensive utilization of waste sulfuric acid from 3,3'-dichloro benzidine hydrochloride Expired - Fee Related CN1280255C (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100354250C (en) * 2006-06-19 2007-12-12 常州市佳森化工有限公司 Tech. of separating purifying 3,3-dichlorobenzidine hydrochloride
CN1752032B (en) * 2005-08-17 2010-07-28 夏念冉 Treatment and recovery technology for mixed acid from industrial waste water 3,3-dichlorobenzidine hydrochloride
CN103880685A (en) * 2012-12-20 2014-06-25 江苏道博化工有限公司 Comprehensive recovery utilization method for 3,3-dichlorobenzidine
CN108218711A (en) * 2018-01-12 2018-06-29 浙江鼎龙科技有限公司 A kind of preparation method of 3,3 ', 4,4 '-tetra-amino-biphenyl
CN111807995A (en) * 2020-07-31 2020-10-23 山东泓瑞医药科技股份公司 Method for resource utilization of waste acid in amantadine production
CN113024385A (en) * 2021-03-16 2021-06-25 西安瑞联新材料股份有限公司 Preparation method of 2,2 '-bis (trifluoromethyl) -4, 4' -diaminobiphenyl
CN113548972A (en) * 2021-07-13 2021-10-26 济宁祥泰和新材料科技有限公司 Production process of 3, 3' -dichlorobenzidine hydrochloride

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1752032B (en) * 2005-08-17 2010-07-28 夏念冉 Treatment and recovery technology for mixed acid from industrial waste water 3,3-dichlorobenzidine hydrochloride
CN100354250C (en) * 2006-06-19 2007-12-12 常州市佳森化工有限公司 Tech. of separating purifying 3,3-dichlorobenzidine hydrochloride
CN103880685A (en) * 2012-12-20 2014-06-25 江苏道博化工有限公司 Comprehensive recovery utilization method for 3,3-dichlorobenzidine
CN103880685B (en) * 2012-12-20 2015-08-19 江苏道博化工有限公司 3, the recovery method of comprehensive utilization of 3 '-dichlorobenzidine
CN108218711A (en) * 2018-01-12 2018-06-29 浙江鼎龙科技有限公司 A kind of preparation method of 3,3 ', 4,4 '-tetra-amino-biphenyl
CN111807995A (en) * 2020-07-31 2020-10-23 山东泓瑞医药科技股份公司 Method for resource utilization of waste acid in amantadine production
CN113024385A (en) * 2021-03-16 2021-06-25 西安瑞联新材料股份有限公司 Preparation method of 2,2 '-bis (trifluoromethyl) -4, 4' -diaminobiphenyl
CN113024385B (en) * 2021-03-16 2022-08-16 西安瑞联新材料股份有限公司 Preparation method of 2,2 '-bis (trifluoromethyl) -4, 4' -diaminobiphenyl
CN113548972A (en) * 2021-07-13 2021-10-26 济宁祥泰和新材料科技有限公司 Production process of 3, 3' -dichlorobenzidine hydrochloride

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