CN1626793A - Sloping cam plate in camplate type compressor and method for painting coat on the sloping cam plate - Google Patents
Sloping cam plate in camplate type compressor and method for painting coat on the sloping cam plate Download PDFInfo
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- CN1626793A CN1626793A CN 200310109214 CN200310109214A CN1626793A CN 1626793 A CN1626793 A CN 1626793A CN 200310109214 CN200310109214 CN 200310109214 CN 200310109214 A CN200310109214 A CN 200310109214A CN 1626793 A CN1626793 A CN 1626793A
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- swash plate
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Abstract
The invention discloses a swashplate of swashplate compressor and coating method of its swashplate coating layer. Said swashplate includes base body and coating layer. Said coating layer is sprayed on the base body, said base body material can select and use metal iron/aluminium, and the described coating layer material can select and use Ni60+20% WC alloy powder. Its coating method includes the following steps: a. preheating swashplate; b. adopting flame two-step mode to spray Ni60+20% WC alloy powder on preheated base body; and c. making refusion treatent.
Description
Technical field
The present invention relates to a kind of compressor that is used for motor vehicle air conditioners, more specifically refer to a kind of swash plate of slant plate type compressor.
Background technique
In the swash-plate-type compressor, wobbler tilts to be installed on the drive main spindle.Swash plate links to each other by crawler shoe with piston in the compressor.Thereby rotation and crawler shoe by swash plate slide, and realize the to-and-fro motion of piston in casing bore, reach air-breathing, the exhaust process of compressor.It is worthy of note: the slide member of compressor inner structure lubricated normally is contained in lubricant oil in the compressor and forms mist of oil with circuit refrigerant gas in the running compressor and take the lubricant oil of mist of oil form to each sliding parts and carry out.Yet, swash plate and crawler shoe begin to slide before lubricant oil arrives its slidingsurface after compressor just starts, and before the slidingsurface between lubricant oil arrival swash plate and the crawler shoe, gaseous refrigerant arrives slidingsurface and washes the lubricant oil that is trapped on the slidingsurface.Therefore, after just starting compressor, swash plate and crawler shoe are not have mutual slip the under the dryness sliding condition of lubricant oil.Turn back to compressor and compressor starts at refrigerant gas and form in time period (about 1 minute) between the mist of oil form, the sliding parts that needs to lubricate under compressor is in lubricating status is in a kind of inadequate lubricating status.The jam phenomenon takes place like this, probably.Even in order to ensure MIN the lubricating of supplying with at oiling agent under the insufficient situation, in order to address this problem, the method for having implemented has by the chemical deposits mode in the method that forms a kind of method of Ni-P coated film and form a kind of Al matter spray-coated film on the irony swash surfaces on the slidingsurface; Be to be presented in slidingsurface in 02127467.3 the patent application to form one and contain solid lubricant (polytetrafluoroethylene) thermoplastic polyimide coating also just like application number.But these technology still can not provide sufficient sliding properties, though or lubricity preferably arranged, but wear resistance is not ideal enough, and the manufacturing process of swash plate is also comparatively complicated, does not have to solve comparatively up hill and dale lubricity and the swash plate wear resistance of compressor in the starting stage.
Summary of the invention
The swash plate that the purpose of this invention is to provide a kind of slant plate type compressor, this swash plate have good lubricated and wear resistance, and manufacturing process is also comparatively simple.
To achieve these goals, the present invention adopts following technological scheme:
A kind of swash plate of this slant plate type compressor, this swash plate comprises matrix and coating, and coating is coated on the matrix, and body material is selected metallic iron/aluminium for use, and wherein: described cladding material is selected the Ni60+20%WC alloy powder for use.
A kind of coating method of coating of swash plate, this painting method may further comprise the steps:
A carries out The pre-heat treatment with the swash plate of making moulding;
B adopts two step of flame mode to spray the Ni60+20%WC alloy powder on through the matrix after the The pre-heat treatment;
C will carry out remelting and handle through the swash plate after the spraying.
In swash plate of the present invention, because cladding material has been selected the Ni60+20%WC alloy powder for use, and after the painting method processing through above-mentioned coating, make to form the comparatively fine and close coating that is metallurgy combination between coating and the matrix, its any surface finish contains W in the coating by analysis
2C, Ni
3B, Cr
3Ni
2SiC, (Fe, Ni)
23C
6Etc. phase, be uniformly distributed in the coating mutually owing to WC decomposes the hard that forms, these hard phases and a large amount of molten WC particles have play a part important to intensity, hardness and the wear resistance that improves sprayfused coating, make the Ni60+20%WC powder coating have higher hardness and wear resistance.Therefore, the sliding properties and the life-span of wobbler of the present invention and crawler shoe all are improved, and the life-span of whole compressor also is improved thereupon, solve the lubricity and the swash plate wear resistance of compressor in the starting stage comparatively up hill and dale.The manufacturing process of swash plate is also comparatively simple.
Description of drawings
Fig. 1 is the cross-sectional schematic that swash plate of the present invention is used for the volume-variable swash-plate-type compressor.
Fig. 2 is the cross-sectional schematic that swash plate of the present invention is used for fixing the capacity swash-plate-type compressor.
Fig. 3 is the cross-sectional schematic of matching relationship between swash plate of the present invention and the crawler shoe.
Fig. 4 is that the local A of swash plate of the present invention (no mesosphere) amplifies one of cross-sectional schematic.
Fig. 5 is that two of cross-sectional schematic is amplified in the part of swash plate of the present invention (containing the mesosphere).
Embodiment
Please consult Fig. 4 earlier and in conjunction with shown in Figure 3, the swash plate 8 of slant plate type compressor of the present invention comprises matrix 8c and coating 8a, coating 8a is coated on the matrix 8c, matrix 8c material selection metallic iron/aluminium, described coating 8a material selection Ni60+20%WC alloy powder.
Described coating 8a thickness is 0.1mm-0.3mm.
Also can add a kind of in copper, tin, lead, aluminium, the silicon or several in the described matrix 8c material.
Also can add a kind of in graphite, molybdenum disulfide, tungsten disulfide, the lead powder or several in the described coating 8a material.
Please again in conjunction with shown in Figure 5, between described matrix 8c and coating 8a, set up a mesosphere 8b who forms by Ni-Cr.
The thickness of described mesosphere 8b is between 0.02mm ~ 1mm.
When applying coating, its painting method may further comprise the steps:
A carries out The pre-heat treatment with the swash plate of making moulding;
B adopts two step of flame mode to spray the material selection Ni60+20%WC alloy powder of its coating on through the matrix after the The pre-heat treatment;
C will carry out remelting and handle through the swash plate after the spraying.
Among the described step a, when swash plate was carried out The pre-heat treatment, preheating temperature was between 200 ℃~300 ℃.
Because cladding material has been selected the Ni60+20%WC alloy powder for use, and after the painting method processing through above-mentioned coating, make to form the comparatively fine and close coating that is metallurgy combination between coating and the matrix that its any surface finish contains W in the coating by analysis
2C, Ni
3B, Cr
3Ni
2SiC, (Fe, Ni)
23C
6Etc. phase, be uniformly distributed in the coating mutually owing to WC decomposes the hard that forms, these hard phases and a large amount of molten WC particles have play a part important to intensity, hardness and the wear resistance that improves sprayfused coating, make the Ni60+20%WC powder coating have higher hardness and wear resistance.
After swash plate of the present invention has been made, this swash plate is used for the capacity variable type rotary slope plate type compressor, see shown in Figure 1, wherein, be bonded on to front case 11 sealings the forward end of cylinder block 12, and rear case 13 is bonded on the rear end side of cylinder block 13 with sealing by valve plate 14, in the crank chamber that forms by cylinder block 12 and front case 11, holding live axle 5 with longitudinal axis, drive plate 1 is contained on the live axle regularly, part at the live axle 5 at drive plate 1 rear swash plate 8 by through hole 6 setting-ins, and swash plate 8 links to each other with drive plate 1 by a guiding device 3.Thereby the inclination angle of swash plate can change in certain scope.Swash plate 8 is mounted on the piston 10 in the piston hole of cylinder block 12 by crawler shoe 4.Be fixed on drive plate on the live axle and drive swash plate and rotatablely move and make the rhythmical linear reciprocating motion of in piston hole, doing of piston, realize air-breathing, the exhaust process of compressor.
Again referring to shown in Figure 2, swash plate of the present invention is used for fixing in the capacity type rotary slope plate type compressor, wherein, the forward end of cylinder block 23 before front case 21 is bonded on by preceding valve plate 22 with sealing, and rear case 24 is bonded on the rear end side of exhaust casing body 26 with sealing by back valve plate 25, holding the live axle 27 with longitudinal axis in the body chamber, swash plate 8 is contained on the live axle regularly, the piston 30 before and after swash plate 8 is mounted on by crawler shoe 29 in the piston hole of cylinder block.Be fixed on swash plate 8 on the live axle and rotatablely move and make the rhythmical linear reciprocating motion of in piston hole, doing of piston, realize air-breathing, the exhaust process of compressor.
Claims (8)
1, a kind of swash plate of slant plate type compressor, this swash plate comprises matrix and coating, and coating is coated on the matrix, and body material is selected metallic iron/aluminium for use, it is characterized in that: described cladding material is selected the Ni60+20%WC alloy powder for use.
2, the swash plate of slant plate type compressor as claimed in claim 1 is characterized in that: described coating thickness is 0.1mm-0.3mm.
3, the swash plate of slant plate type compressor as claimed in claim 1 is characterized in that: also can add a kind of in copper, tin, lead, aluminium, the silicon or several in the described body material.
4, the swash plate of slant plate type compressor as claimed in claim 2 is characterized in that: also can add a kind of in graphite, molybdenum disulfide, tungsten disulfide, the lead powder or several in the described cladding material.
5, the swash plate of slant plate type compressor as claimed in claim 1 is characterized in that: set up a mesosphere of being made up of Ni-Cr between described matrix and coating.
6, the swash plate of slant plate type compressor as claimed in claim 5 is characterized in that: the thickness in described mesosphere is between 0.02mm ~ 1mm.
7, a kind of coating method of coating of swash plate is characterized in that, this method may further comprise the steps:
A carries out The pre-heat treatment with the swash plate of making moulding;
B adopts two step of flame mode to spray the Ni60+20%WC alloy powder on through the matrix after the The pre-heat treatment;
C will carry out remelting and handle through the swash plate after the spraying.
8, the coating method of coating of swash plate as claimed in claim 7 is characterized in that:
Among the described step a, when swash plate was carried out The pre-heat treatment, preheating temperature was between 200 ℃~300 ℃.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 200310109214 CN1626793A (en) | 2003-12-10 | 2003-12-10 | Sloping cam plate in camplate type compressor and method for painting coat on the sloping cam plate |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 200310109214 CN1626793A (en) | 2003-12-10 | 2003-12-10 | Sloping cam plate in camplate type compressor and method for painting coat on the sloping cam plate |
Publications (1)
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CN1626793A true CN1626793A (en) | 2005-06-15 |
Family
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CN 200310109214 Pending CN1626793A (en) | 2003-12-10 | 2003-12-10 | Sloping cam plate in camplate type compressor and method for painting coat on the sloping cam plate |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104059399A (en) * | 2014-06-20 | 2014-09-24 | 温州大学 | Nuclear power reheat double-valve group valve rod surface wear resistant coating material |
-
2003
- 2003-12-10 CN CN 200310109214 patent/CN1626793A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104059399A (en) * | 2014-06-20 | 2014-09-24 | 温州大学 | Nuclear power reheat double-valve group valve rod surface wear resistant coating material |
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