Background technology
Along with electronic system product to light, thin, little direction develops and surface mounting technology in the extensive use aspect the complete electronic set, chip type has become the main flow of electronic devices and components development.Sheet type aluminum electrolytic capacitor is exactly a kind of electronic component that is applicable to surface mounting technology, and used electrolyte is a liquid, is called electrolyte.
According to prior art, in the electrolyte that sheet type aluminum electrolytic capacitor is used, its solvent adopts ethylene glycol, water, N more, then organic carboxyl acid and the salt thereof of adopting of dinethylformamide or its mixed system, solute more.Yet, there is following deficiency in this electrolyte: on the one hand, sheet type aluminum electrolytic capacitor will pass through Reflow Soldering when installing and using, highest temperature during Reflow Soldering can reach 260 ℃, under so high temperature, use the sheet type aluminum electrolytic capacitor of this electrolyte to occur problems such as micelle is protruding, aluminum hull is protruding easily, influenced the outward appearance of capacitor; On the other hand, this electrolyte also can produce very big steam pressure when bearing Reflow Soldering, and this steam pressure is easy to cause the damage distortion of capacitor.
Therefore, research can not produce high-vapor-pressure high temperature resistant, again and cause the electrolyte of capacitor distortion, becomes current focus.
Chinese patent application CN 95108042.3 discloses a kind of core shaped aluminium electrolys capasitor, and the vapour pressure that makes this electrolyte when soldering applies temperature is below the rock deformation pressure of its band end shell and joint filling material; The electrolyte of this electrolyte is made of amine salt or quaternary amine, and solvent is made of gamma-butyrolacton, and this electrolyte comprises physical absorption, exists and reacts the water that generates with chemical bond, and the pickup of the relative electrolyte of content of water is below 10%.
Chinese patent CN 87102200 discloses the electrolyte that a kind of electrolytic capacitor is used, this patent adopts aprotic solvent as solvent, adopt 1, the alkyl quaternaries of the enol form acid of 3-diketone is as solute, its advantage is to avoid making as CN 95108042.3 protonic solvent such as water, and stable operation when making the capacitor that adopts this type of electrolyte as surpass 100 ℃ under higher temperature.But this patent still can not guarantee to use under the high temperature capacitor performance of the electrolyte that it provided.
Summary of the invention
One of purpose of the present invention provides a kind of electrolyte for electrolytic capacitor, and this electrolyte can be high temperature resistant, and can not produce the vapour pressure that causes the capacitor distortion.
Electrolyte for electrolytic capacitor of the present invention comprises solvent and solute, and solvent comprises main solvent and secondary solvent, wherein main solvent adopts high boiling aprotic solvent, and main solvent, secondary solvent and solute shared percentage by weight in whole electrolyte is respectively: main solvent 40-82%, secondary solvent 8-32%, solute 6-28%.
In the above-mentioned electrolyte for electrolytic capacitor, main solvent preferably adopts the N-methyl pyrrolidone.Compare with the electrolyte of the aprotic solvent of common employing, the present invention adopts the aprotic solvent of higher boiling points such as N-methyl pyrrolidone, make the resistant to elevated temperatures ability of electrolyte strengthen greatly, thereby make the highest Reflow Soldering temperature that tolerates 260 ℃ of electrolytic capacitor, having avoided basically that micelle is protruding, aluminum hull is protruding etc. influences the phenomenon of capacitor outward appearance.Certainly, the present invention also can adopt except that the N-methyl pyrrolidone, other higher boiling point aprotic solvent.
In the electrolyte of the present invention, solvent for use is except containing the higher boiling point aprotic solvent, also contain secondary solvent, used secondary solvent is to be selected from a kind of material in following one group of material or the mixture of its several materials: gamma-butyrolacton, formamide, N-methylformamide, N-methylacetamide, N-ethyl-formamide, N-ethyl acetamide, N, dinethylformamide, N, N-dimethylacetylamide, N, N-diethylformamide, N, N-diethyl acetamide, ethylene carbonate, propylene glycol carbonate, dimethyl sulfoxide (DMSO) and ethyl hydrazine.
Preferably, used secondary solvent is a kind of in gamma-butyrolacton, formamide and the N-methylformamide or mixture that they are several.
In general, high boiling main solvent accounts for the larger proportion of total solvent amount, and the relative main solvent of secondary solvent will lack.But sometimes as the case may be, secondary solvent also can be crossed main solvent more.
In the electrolyte of the present invention, used solute is organic carboxyl acid and/or its salt, or the reaction product of organic base such as organic carboxyl acid and imidazoles, amine.Preferably, used solute is to be selected from a kind of material in following one group of material or the mixture of its several materials: phthalic acid, phthalate, fumaric acid, fumarate, succinic acid and succinate; More preferably, used solute is a kind of or several mixture in phthalate, fumarate and the succinate; Most preferably, used phthalate, fumarate and succinate are respectively its imidazole salts or triethylamine salts separately.
Above electrolyte is particularly suitable for aluminium electrolytic capacitor, especially sheet type aluminum electrolytic capacitor.
Can slowly corrode the oxide-film of aluminium foil surface at electrolyte at high temperature, and cause that the character of oxide-film changes, the problem that causes properties of product to worsen, the present invention adds additive in electrolyte, to improve the performance of electrolytic capacitor.Additive therefor accounts for the 0.1-4% of whole electrolyte total weight, can be a kind of or the mixture that they are several that is selected from the hydroxy compounds of the nitro compound of phosphoric acid, phosphate, phosphate, band phenyl ring and band phenyl ring, preferably be selected from a kind of in phosphoric acid, ammonium dihydrogen phosphate, ammonium hypophosphite, phosphate monoester, nitrophenol, paranitrobenzoic acid and the p-nitrophenyl methyl alcohol or mixture that they are several.
Be two class additives below preferred employing the among the present invention:
(1) a kind of in phosphoric acid, phosphate, the phosphate or mixture that they are several.For example, phosphoric acid, phosphate monoester, ammonium dihydrogen phosphate, ammonium hypophosphite etc.These materials can form the network-like variscite layer of one deck again on the alumite surface, play the effect of double shielding capacitor surface, thereby have suppressed the rise of leakage current effectively.
(2) a kind of or the mixture that they are several in the hydroxy compounds of the nitro compound of band phenyl ring and band phenyl ring.For example, nitrophenol, paranitrobenzoic acid, p-nitrophenyl methyl alcohol etc.The characteristics of this class material are to have the electronegativity group, can adsorb the hydrogen ion that electrolyte produces when repairing oxide-film, thereby can reduce the generation of hydrogen.Except cited above several materials, other have the nitro of negative electricity group and/or the benzene analog derivative of hydroxyl also can be used as the additive use.The present invention utilizes the nitro compound of band phenyl ring and is with the electronegativity group of the hydroxy compounds of phenyl ring can adsorb hydrionic principle, adds such material in electrolyte, makes
(1) the class additive really plays the effect of protection to capacitor.Therefore, preferably adopt (1) class and (2) class additive simultaneously.
Electrolyte of the present invention can adopt following method to be prepared:
A, with solvent heating, as be heated to 60 ℃-80 ℃;
B, solute or solute and additive added in the solvent in the lump further heat, and as temperature being risen to 80 ℃-100 ℃, and keep temperature, dissolve fully until the material that adds;
C, with step b gained mixed liquor cooling, promptly obtain electrolyte for electrolytic capacitor.
In above-mentioned steps c, the method for cooling can adopt natural cooling or artificial cooling.
Another object of the present invention provides a kind of electrolytic capacitor, and this electrolytic capacitor adopts electrolyte of the present invention.This electrolytic capacitor is preferably aluminium electrolytic capacitor, especially preferred sheet type aluminum electrolytic capacitor.
Adopt electrolyte of the present invention, the maximum temperature that aluminium electrolytic capacitor is born when Reflow Soldering is brought up to 260 ℃, does not produce metaboly substantially.And, because the adding of additive has increased layer protective layer, thereby reduced the erosion of the electrolyte under the high temperature to the oxide-film of aluminium foil surface, make the performance of product obtain very big improvement.Therefore, sheet type aluminum electrolytic capacitor of the present invention can have good performance and good surface appearance.
Below in conjunction with embodiment, further specify the present invention, but the present invention is not limited to these embodiment, any substituting or improving on essence spirit of the present invention still belongs to scope required for protection in claims of the present invention.