CN1624824A - Flexible binding neodymium ferroboron magnet and manufacturing method thereof - Google Patents

Flexible binding neodymium ferroboron magnet and manufacturing method thereof Download PDF

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Publication number
CN1624824A
CN1624824A CN200410052150.3A CN200410052150A CN1624824A CN 1624824 A CN1624824 A CN 1624824A CN 200410052150 A CN200410052150 A CN 200410052150A CN 1624824 A CN1624824 A CN 1624824A
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China
Prior art keywords
rubber
magnetic
magnet
flexible adhesion
class
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CN200410052150.3A
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Chinese (zh)
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CN1285083C (en
Inventor
范保顺
汪小明
戴雨兰
王伟
徐各清
饶钦盛
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Guangzhou Golden South Magnetic Material Co., Ltd.
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GUANGZHOU GOLDEN SOUTH PLASTIC MAGNET CO Ltd
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Application filed by GUANGZHOU GOLDEN SOUTH PLASTIC MAGNET CO Ltd filed Critical GUANGZHOU GOLDEN SOUTH PLASTIC MAGNET CO Ltd
Priority to CN200410052150.3A priority Critical patent/CN1285083C/en
Publication of CN1624824A publication Critical patent/CN1624824A/en
Application granted granted Critical
Publication of CN1285083C publication Critical patent/CN1285083C/en
Withdrawn - After Issue legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention relates to a flexible bond ndfeb magnet. It is uniformly in proportion mixed by the processed rubber binding agent, ndfeb magnetic powder, and processing agent. The mixture method is adopted banbury mixing, roll mixing, pudding process or screw milling. Then the uniformly mixed rubber material is formed to magnet with certain thickness by rolling and plate pressing. Its each composition weight content is that the ndfeb magnetic powder is from eighty seven percent to ninety seven percent; the modified rubber binding agent is from one percent to eight percent; the processing agent is from zero to five percent. The advantages are high production efficiency, low cost and flexibility and elasticity.

Description

A kind of flexible adhesion Nd-Fe-B magnets and manufacture method thereof
Technical field
The present invention relates to a kind of bonding rare earth permanent magnet material, the invention still further relates to a kind of manufacture method of bonding rare earth permanent magnet material.
Background technology
Bonding rare earth magnet processing method in the past adopts mold pressing, injection and expressing technique more, prepared magnet all is that rigidity is inelastic, and adopt mold pressing, injection molding technique more to need the mould of a large amount of different sizes, and need carry out machine work to size in the later stage, be unfavorable for the change of magnet specification, processing cost is higher.Though simultaneously the rigidity magnet has higher magnetic property and certain freedom shape, when having motor application automaticity not high, assemble shortcoming such as inconvenience, and the magnet that is made into ultrathin (less than 1.0mm) has certain difficulty.
The flexible bonding rare-earth magnet is a kind of new product of bonding rare earth magnet, be different from the rigidity bonding rare earth magnet that injection moulding and mould pressing process are produced, with rubber is binding agent, the employing rubber processing is produced, do not need that but a large amount of mould development expenses, production efficiency height free bend do not ftracture, product size can change arbitrarily, thickness can less than 1 millimeter, be convenient to the client and assemble use, satisfied small and special electric machine to small-sized, ultra-thin, at a high speed, the requirement that develops of high accuracy and low noise direction, market prospects are good.
The flexible adhesion permanent magnet has been widely used in fields such as household electrical appliances, automobile, office automation, is in great demand.In the existing mass production techniques, the magnetic that is adopted is most to be ferrite, though this type of ferrite bonded permanent magnet has certain antioxidant anticorrosive performance and mechanical performance preferably, magnetic property is lower, can not satisfy application requirements such as high-performance small and special electric machine.
Summary of the invention
The object of the present invention is to provide a kind of novel flexible Agglutinate neodymium-iron-boron magnet, to satisfy application demands such as high-performance small and special electric machine.
Another object of the present invention is to provide the manufacture method of above-mentioned flexible adhesion Nd-Fe-B magnets.
A kind of flexible adhesion Nd-Fe-B magnets provided by the invention, its component and weight content are:
Neodymium iron boron class magnetic 87~97%
Modified rubber class binding agent 1~8%
Processing aid 0~5%.
Rare-earth magnetic of the present invention mainly is neodymium iron boron (NdFeB) class magnetic, contains rare earth element based on Nd, based on the transition elements of Fe, based on the basis of N.The magnetic property of magnet is relevant with the adding proportion of magnetic, and adding proportion is high more, and magnetic flux and magnetic energy product are high more.The average grain diameter of magnetic has certain influence to the processability of magnet, and generally at 100~1000 μ m, simultaneously in order to obtain good processing flowability, the particle size distribution of magnetic preferably is dispersity within the specific limits.The present invention's neodymium iron boron class magnetic when needed can also be also with a certain proportion of ferrite class material.
Rubber-like binding agent of the present invention has comprised one or more following blend: haloflex, acrylonitrile-butadiene rubber, ethylene-propylene rubber, neoprene, butadiene rubber, polyurethane rubber, butadiene-styrene rubber, butyl rubber, Oppanol, polysulfide rubber, silicon rubber, hydrogenated nitrile-butadiene rubber, polyisoamylene rubber, thermoplasticity class rubber etc.In order to make rubber and magnetic compatibility be arranged preferably to improve the filling ratio of magnetic in magnet, rubber need be handled through modification.Below the method for modified rubber has comprised one or more: with the mixing method of processing aid, heat plasticization method, several blend rubber method, dissolution with solvents method, functional group grafting method etc.The mixing method of processing aid is meant rubber mixing easy acquisition plasticity and filling characteristic preferably under the processing aid condition, the heat plasticization method is meant that rubber obtains plasticity under the situation of heating, blend rubber be utilized multiple rubber separately characteristic function consonance booster action is arranged under the situation of mixing, the dissolution with solvents method is to utilize solvent that rubber is melted, and functional group grafting method to be the group molecule that will have function in order to make rubber have certain specific function be grafted on the rubber molecule main chain to obtain required performance requirement, be method relatively more commonly used.
Processing aid of the present invention comprises one or more in antioxidant, crosslinking agent, coupling agent, plasticizer, lubricant, lytic agent and the age resistor.
The manufacture method of flexible adhesion Nd-Fe-B magnets of the present invention is: rubber-like binding agent that modification was handled and neodymium iron boron class magnetic and processing aid are mixed in proportion, mixed method adopts the banburying method, opens refining method, paddling process or screw mixing method, and the sizing material after will mixing then adopts rolling process or dull and stereotyped pressing to make certain thickness magnet.When the magnetic that uses is anisotropic, also should be orientated obtaining higher magnetic property, method for alignment has comprised two kinds of mechanical orientation method and magnetic field orientating methods.
Generally, the intensity of rubber is lower, under a lot of service conditions, be unappeasable, gentle for this reason rare property rare earth magnet is under the situation that the intensity instructions for use is arranged, to carry out crosslinking Treatment to magnet, make rubber form cross-linked network obtaining higher intensity, crosslinking method can adopt following a kind of: electron beam irradiation, infrared radiation, hot air, ebullated bed, microwave radiation, radiation, dull and stereotyped heating etc.
Compare with other rigidity rare earth magnet, magnet of the present invention has that production efficiency height, cost are low, pliability, softness and characteristics such as high resilience.
Embodiment
Embodiment 1
Magnet formula rate (weight ratio) is a NdFeB magnetic 90%, Oppanol 8%, epoxidized soybean oil 0.7%, ketoamine compounds 0.3%, silane coupler 0.5%, epoxy resin 0.5%.Earlier magnetic and silane coupler and epoxy resin are mixed, in mill that the magnet mixture is mixing evenly then, make at last the magnetic sheet that thickness is 1.0mm on calender, the magnetic energy product of test magnetic sheet is 5.3MGOe, and the hot strength of magnetic sheet is 2.1MPa.
Embodiment 2
Magnet formula rate (weight ratio) is a NdFeB magnetic 95%, Oppanol 3.5%, ketoamine compounds 0.3%, silane coupler 0.5%, epoxy resin 0.5%, organic peroxide 0.2%.Earlier magnetic is mixed with silane coupler and epoxy resin and make the magnetic surface modification better compatibility is arranged with rubber, on the screw mixing machine that the magnet mixture is mixing evenly then, on calender, make the magnetic sheet that thickness is 1.0mm at last.Magnetic sheet heat cross-linking, crosslinked condition are 130 ℃ of * 15min, and the magnetic energy product of test magnetic sheet is 8.5MGOe, and the hot strength of magnetic sheet is 4.0MPa.
Embodiment 3
Magnet formula rate (weight ratio) is anisotropic NdFeB magnetic 95%, acrylonitrile-butadiene rubber 2.0%, thermoplastic elastomer (TPE) 1.5%, ketoamine compounds 0.3%, silane coupler 0.5%, epoxy resin 0.5%, organic peroxide 0.2%.Earlier magnetic and silane coupler and epoxy resin are mixed, even and the thermoplastification of rubber and thermoplastic elastomer blending, on the screw mixing machine that the magnet mixture is mixing evenly then, on purl machine, make at last the magnetic sheet that thickness is 1.0mm, external magnetic field is arranged during the purl machine compressing tablet, and it is crosslinked that magnetic sheet is finished dull and stereotyped heat hot simultaneously, and crosslinked condition is 140 ℃ of * 10min, the magnetic energy product of test magnetic sheet is 11.7MGOe, and the hot strength of magnetic sheet is 3.8MPa.

Claims (8)

1, a kind of flexible adhesion Nd-Fe-B magnets, its component and weight content are:
Neodymium iron boron class magnetic 87~97%
Modified rubber class binding agent 1~8%
Processing aid 0~5%.
2, flexible adhesion Nd-Fe-B magnets according to claim 1 is characterized in that described rubber-like binding agent selects one or more in haloflex, acrylonitrile-butadiene rubber, ethylene-propylene rubber, neoprene, butadiene rubber, polyurethane rubber, butadiene-styrene rubber, butyl rubber, Oppanol, polysulfide rubber, silicon rubber, hydrogenated nitrile-butadiene rubber, polyisoamylene rubber and the thermoplasticity class rubber for use.
3, flexible adhesion Nd-Fe-B magnets according to claim 2, the method that it is characterized in that modified rubber select for use the heat plasticization method, with the mixing method of processing aid, blend rubber method, dissolution with solvents method and functional group grafting method in one or more.
4, flexible adhesion Nd-Fe-B magnets according to claim 1 is characterized in that the neodymium iron boron class magnetic that adopts can be also with ferrite class material.
5, flexible adhesion Nd-Fe-B magnets according to claim 1 is characterized in that described processing aid comprises one or more in antioxidant, crosslinking agent, coupling agent, plasticizer, lubricant, lytic agent and the age resistor.
6, the manufacture method of the described flexible adhesion Nd-Fe-B magnets of a kind of claim 1, it is characterized in that rubber-like binding agent that modification was handled and neodymium iron boron class magnetic and processing aid are mixed in proportion, mixed method adopts the banburying method, opens refining method, paddling process or screw mixing method, and the sizing material after will mixing then adopts rolling process or dull and stereotyped pressing to make certain thickness magnet.
7, the manufacture method of flexible adhesion Nd-Fe-B magnets according to claim 6 if it is characterized in that described neodymium iron boron class magnetic is anisotropic, need be orientated to obtain higher magnetic property, and method for alignment adopts mechanical orientation method or magnetic field orientating method.
8, the manufacture method of flexible adhesion Nd-Fe-B magnets according to claim 6, it is crosslinked to it is characterized in that prepared magnet need carry out it under the situation that the intensity instructions for use is arranged, and crosslinking method adopts electron beam irradiation, infrared radiation, hot air, ebullated bed, microwave radiation, radiation or dull and stereotyped heating.
CN200410052150.3A 2004-11-11 2004-11-11 Flexible binding neodymium ferroboron magnet and manufacturing method thereof Withdrawn - After Issue CN1285083C (en)

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Publication number Priority date Publication date Assignee Title
CN100437842C (en) * 2006-09-19 2008-11-26 北京大学 Method for preparing rolling anisotropic magnetic powder and magnet
WO2010031264A1 (en) * 2008-09-19 2010-03-25 广州金南磁塑有限公司 Anisotropic flexible bonded ndfeb magnet and manufacturing method of the same
CN102005277A (en) * 2010-09-30 2011-04-06 广州金南磁性材料有限公司 Stress-field-oriented anisotropic flexible bonded neodymium-iron-boron magnet and preparation method thereof
CN102029394A (en) * 2010-12-30 2011-04-27 东莞市高能磁电技术有限公司 Method for preparing high-performance halogen-free environment-friendly rubber-plastic NdFeB (neodymium, iron and boron) extruded magnetic strip and magnetic strip
CN101465200B (en) * 2008-07-22 2011-05-04 北矿磁材科技股份有限公司 Method for manufacturing rare-earth magnetic strip
CN101556863B (en) * 2009-01-16 2011-07-20 华中科技大学 Preparing method of nylon bonded Nd-Fe-B magnet
CN102139369A (en) * 2010-12-29 2011-08-03 东莞市高能磁电技术有限公司 Preparation method of mixture of superfine neodymium, iron and boron powder and mixture
CN101572147B (en) * 2009-03-04 2011-08-31 北京四海诚明科技有限公司 Preparation method of offset magnetic sheet in hard acoustic-magnetic anti-theft label
CN101783219B (en) * 2009-01-21 2012-09-19 北京中科三环高技术股份有限公司 Flexible bonding rare-earth permanent magnet and manufacturing method thereof
CN102779603A (en) * 2012-07-03 2012-11-14 大地熊(苏州)磁铁有限公司 Flexible bonding neodymium iron boron magnet and preparation process thereof
WO2014029048A1 (en) * 2012-08-20 2014-02-27 南通万宝实业有限公司 Composite nanocrystalline nd-fe-b magnetic stripe and manufacturing method therefor
CN103745798A (en) * 2014-01-09 2014-04-23 浙江和也健康科技有限公司 Rare earth flexible magnetic stripe for health bedding and preparation method thereof
CN104200952A (en) * 2014-08-05 2014-12-10 广州金南磁性材料有限公司 Halogen-free oil-resistant high-temperature-resistant flexible ferrite rubber magnet and preparing method thereof
CN104637666A (en) * 2014-12-30 2015-05-20 东莞市美厚塑磁有限公司 Production technology and production line for flexible permanent magnetic film
CN104733173A (en) * 2014-12-30 2015-06-24 东莞市美厚塑磁有限公司 High-performance halogen-free flexible magnetic sheet preparation method and production line
CN105295780A (en) * 2015-11-24 2016-02-03 三友(天津)高分子技术有限公司 Magnetic butyl hot melt adhesive and production method thereof
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CN112331473A (en) * 2020-11-23 2021-02-05 横店集团东磁股份有限公司 Trapezoidal rubber-plastic extruded neodymium-iron-boron magnetic strip and preparation method thereof
CN114597638A (en) * 2022-03-09 2022-06-07 清华大学 Flexible magnetoelectric composite low-frequency mechanical antenna and preparation method thereof
CN114999809A (en) * 2022-07-20 2022-09-02 横店集团东磁股份有限公司 Rubber-plastic-based permanent magnet and preparation method and application thereof
CN116230347A (en) * 2023-03-01 2023-06-06 东莞金坤新材料股份有限公司 Formula of flexible neodymium-iron-boron magnetic material and manufacturing method thereof
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CN100437842C (en) * 2006-09-19 2008-11-26 北京大学 Method for preparing rolling anisotropic magnetic powder and magnet
CN101465200B (en) * 2008-07-22 2011-05-04 北矿磁材科技股份有限公司 Method for manufacturing rare-earth magnetic strip
WO2010031264A1 (en) * 2008-09-19 2010-03-25 广州金南磁塑有限公司 Anisotropic flexible bonded ndfeb magnet and manufacturing method of the same
CN101556863B (en) * 2009-01-16 2011-07-20 华中科技大学 Preparing method of nylon bonded Nd-Fe-B magnet
CN101783219B (en) * 2009-01-21 2012-09-19 北京中科三环高技术股份有限公司 Flexible bonding rare-earth permanent magnet and manufacturing method thereof
CN101572147B (en) * 2009-03-04 2011-08-31 北京四海诚明科技有限公司 Preparation method of offset magnetic sheet in hard acoustic-magnetic anti-theft label
CN102005277B (en) * 2010-09-30 2012-08-22 广州金南磁性材料有限公司 Stress-field-oriented anisotropic flexible bonded neodymium-iron-boron magnet and preparation method thereof
CN102005277A (en) * 2010-09-30 2011-04-06 广州金南磁性材料有限公司 Stress-field-oriented anisotropic flexible bonded neodymium-iron-boron magnet and preparation method thereof
CN102139369A (en) * 2010-12-29 2011-08-03 东莞市高能磁电技术有限公司 Preparation method of mixture of superfine neodymium, iron and boron powder and mixture
CN102139369B (en) * 2010-12-29 2015-07-08 东莞市高能磁电技术有限公司 Preparation method of mixture of superfine neodymium, iron and boron powder and mixture
CN102029394B (en) * 2010-12-30 2015-07-01 广东高鑫科技股份有限公司 Method for preparing high-performance halogen-free environment-friendly rubber-plastic NdFeB (neodymium, iron and boron) extruded magnetic strip and magnetic strip
CN102029394A (en) * 2010-12-30 2011-04-27 东莞市高能磁电技术有限公司 Method for preparing high-performance halogen-free environment-friendly rubber-plastic NdFeB (neodymium, iron and boron) extruded magnetic strip and magnetic strip
CN102779603A (en) * 2012-07-03 2012-11-14 大地熊(苏州)磁铁有限公司 Flexible bonding neodymium iron boron magnet and preparation process thereof
WO2014029048A1 (en) * 2012-08-20 2014-02-27 南通万宝实业有限公司 Composite nanocrystalline nd-fe-b magnetic stripe and manufacturing method therefor
CN103632829A (en) * 2012-08-20 2014-03-12 南通万宝实业有限公司 Composite nanocrystalline neodymium iron boron magnetic stripe and manufacturing method thereof
CN103632829B (en) * 2012-08-20 2016-08-17 南通万宝实业有限公司 Composite nanocrystalline neodymium iron boron magnetic stripe and manufacture method thereof
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CN103745798B (en) * 2014-01-09 2016-01-20 浙江和也健康科技有限公司 A kind of health-care bedding rare-earth flexible magnetic stripe and preparation method thereof
CN103745798A (en) * 2014-01-09 2014-04-23 浙江和也健康科技有限公司 Rare earth flexible magnetic stripe for health bedding and preparation method thereof
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CN104637666B (en) * 2014-12-30 2017-03-29 东莞市美厚塑磁有限公司 The production technology and production line of flexible permanent magnetism film
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CN105295780A (en) * 2015-11-24 2016-02-03 三友(天津)高分子技术有限公司 Magnetic butyl hot melt adhesive and production method thereof
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CN112331473A (en) * 2020-11-23 2021-02-05 横店集团东磁股份有限公司 Trapezoidal rubber-plastic extruded neodymium-iron-boron magnetic strip and preparation method thereof
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Address after: 511300, No. three, No. 8, Zeng Jiang Street, Zengcheng, Guangdong, Guangzhou

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