CN1624438A - Portable Rail Locomotive/Vehicle Dynamic Weighing Instrument - Google Patents
Portable Rail Locomotive/Vehicle Dynamic Weighing Instrument Download PDFInfo
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- CN1624438A CN1624438A CNA2004101552087A CN200410155208A CN1624438A CN 1624438 A CN1624438 A CN 1624438A CN A2004101552087 A CNA2004101552087 A CN A2004101552087A CN 200410155208 A CN200410155208 A CN 200410155208A CN 1624438 A CN1624438 A CN 1624438A
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- weighing
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- rail
- roller
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- 238000005303 weighing Methods 0.000 title claims abstract description 49
- 230000003137 locomotive effect Effects 0.000 title claims abstract description 18
- 238000005096 rolling process Methods 0.000 abstract description 5
- 230000005489 elastic deformation Effects 0.000 abstract description 2
- 230000005484 gravity Effects 0.000 abstract description 2
- 229910000831 Steel Inorganic materials 0.000 abstract 1
- 239000010959 steel Substances 0.000 abstract 1
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- 241001669679 Eleotris Species 0.000 description 3
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- 230000005540 biological transmission Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 241000251468 Actinopterygii Species 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013480 data collection Methods 0.000 description 1
- 238000013500 data storage Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
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- 230000008569 process Effects 0.000 description 1
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- 238000004088 simulation Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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- 230000032258 transport Effects 0.000 description 1
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Abstract
The invention discloses a portable rail locomotive/vehicle dynamic weighing instrument, which comprises a measuring system consisting of a sensor, an electric bridge, a dynamic resistance strain gauge, an A/D interface board and a known computer with weighing software, and is characterized in that the weighing instrument also comprises a supporting frame system, a guide device and a weighing beam system. When weighing, the wheel pair of the rolling stock is guided by the inclined plane on the guide block, the wheel tread leaves the rail surface, the wheel flange is pressed on the weighing beam, and the gravity of the rolling stock/rolling stock is transmitted to the lower flange of the steel rail and even the foundation through the weighing beam, the roller, the supporting beam and the wedge block. The weight of the locomotive/vehicle is obtained by measuring the elastic deformation of the weighing beams. The invention has the characteristics of low cost, high reliability, compact instrument structure, light weight and convenient carrying and operation, and is suitable for single-shaft weighing, unit vehicle weighing and marshalling weighing of any rail locomotive/vehicle.
Description
Technical field
The present invention relates to rail truck and weighing operation, relate in particular to the dynamic weighing instrument of rail locomotive/vehicle.
Background technology
Track scale is the measurement instrument to the rolling stock quality weighing, is divided into static state railroad track scale and dynamic railway truck scale by the weighing mode.The static weight of train that claims on the body that is stopped at of static state railroad track scale metering, measuring accuracy is higher, but needs fixed equipment, and metering speed can't satisfy job requirement; Dynamic electronic rail balance can measure the weight of train under certain operating speed restrictive condition, has improved metering speed.
At present, dynamic electronic rail balance can be divided into conventional dynamic electronic track scale and continuous rail electronic track scale two classes again, the conventional dynamic electronic track scale need be built concrete road bed and foundation ditch, dynamically lead the way basis and mechanical weighing table top etc. on dedicated line, complex structure, the cost height, installation period is long, maintenance is big, and the weighing table rail must disconnect with the lead-in wire rail, because fracture is subjected to impacting, vibration is affected measuring accuracy, has limited train running speed on the other hand.In order to solve the drawback of conventional dynamic electronic track scale, continuous rail electronic track scale has appearred subsequently.Constantly one section rail of rail electronic track scale technique intercepts is as weighing-rail, and on weighing-rail, install LOAD CELLS additional, weighing-rail adopts fish platee or welding manner to be connected with approach rail, and there is certain distance weighing district and rail junction, have reduced fracture and have caused the weighing error that Vehicular vibration causes.This track scale has saved the construction of foundation ditch, solid concrete roabed, and easy for installation, the accuracy of measuring improves, but still needs specifying the place change rail and sleeper.
Summary of the invention
The present invention is based on the development and the application feature of present domestic rolling stock track scale, in order to realize the railway machine
Accurate, the convenient metering of car/vehicle mass has designed portable railway locomotive/vehicle dynamic weighing instrument.
Technical solution of the present invention is achieved in that
A kind of portable railway locomotive/vehicle dynamic weighing instrument, comprise by sensor, electric bridge, dynamic resistance strain instrument, A/D interface board and have the measuring system that the known computer of weighing software is formed, it is characterized in that this weighing instrument also comprises a support frame system, a guide piece and the girder system system of weighing.
Also comprise in the technical solution of the present invention:
Described support frame system is made up of brace summer (5), transverse sleeves (9), (11), wedge block (1), positioning bolt (2) and fastening bolt (7), (8), two frame parts about this support frame system branch is done are coupled to one by two reverse-flighted screws (10) with it.
Instructions 2-16
Described guide piece is made of two guided ways (3), the axis of guided way and parallel track, with the contacted surface of wheel tread be the inclined-plane.
The described girder system system of weighing then is made up of the beam of weighing (4), brace summer (5) and roller (6), have two roller slots on the brace summer (5), one and roller consistent size, one keeps a little spacing with the notch end in the axial direction, allows roller (6) to do among a small circle along the rail direction and moves.
Compared with prior art, advantage of the present invention mainly shows:
(1), do not need existing track circuit is carried out any transformation, can carry out the empty wagons and the loaded vehicle of locomotive/vehicle in advancing and weigh.
(2), can carry out single shaft to any rail locomotive/vehicle and weigh, unit vehicle weighing and marshalling are weighed.
(3), have automatic data collection, in light weight, carry and convenience operation.
(4), apparatus structure compactness, reliability height, easy to maintenance.
Description of drawings
Fig. 1 is the front view that step profile is arranged of the present invention.
Fig. 2 is a vertical view of the present invention.
Fig. 3 is the left view that partly cuts open that has of the present invention.
Fig. 4 is the A-A cut-open view of Fig. 3.
Fig. 5 is a three-dimension integrally general assembly drawing of the present invention.
Fig. 6 is a three-dimensional explosive view of the present invention.
Fig. 7 is integral installation figure of the present invention.
Fig. 8 is sensor of the present invention and data acquisition processing system.
Fig. 9 is a main program flow chart of the present invention.
Figure 10 is a dynamic weighing subroutine flow chart of the present invention.
Fig. 2 is a specification digest accompanying drawing of the present invention.
Among the figure: 1, wedge block 2, positioning bolt 3, orienting lug 4, the beam 5 of weighing, brace summer 6, roller 7, fastening bolt 8, fastening bolt 9, transverse sleeves 10, reverse-flighted screw 11, transverse sleeves
Embodiment
As shown in the figure, a kind of portable railway locomotive/vehicle dynamic weighing instrument, its support frame system is a symmetrical structure, during installation, earlier weighing instrument is put between two rail, transverse sleeves 9 is parallel with sleeper, weigh beam 4 and brace summer 5 and parallel track.With the hexagon head on the spanner rotation reverse-flighted screw 10, screw rod 10 is rotated, and promote respectively by joining with it transverse sleeves 9 of left and right hand thread and transverse sleeves 11, thereby the member of installing on the brace summer 5 and 5 that causes being welded as a whole with transverse sleeves 9 one moves on both sides in the same way.When the wedge block 1 on both sides tightens to the last lower flange of rail, install.By the self-locking performance of screw thread transmission as can be known, brace summer 5 members such as grade can not produce moving along the sleeper direction during work.According to the different model of rail, can produce different wedge blocks, use with convenient.The height and position of wedge block 1 can be adjusted by positioning bolt 2.
Instructions 3-35
In weighing instrument when work,, the wheel of locomotive/vehicle makes wheel tread leave rail level to by the guiding of the inclined-plane on the orienting lug 3, wheel rim is pressed in weigh on the beam 4.The gravity of locomotive/vehicle reaches rail lower flange and even ground by the beam 4 of weighing, roller 6, brace summer 5 and wedge block 1.Because in two roller slots on the brace summer 5, one with roller 6 consistent size, another is designed to roller 6 and can does in groove among a small circle and move along the rail direction, therefore, the beam 4 of weighing that is supported on the beam 5 is equivalent to a free beam.The beam 4 middle part downsides of weighing are installed high-precision sensor, and the cable that transports signal spreads out of by the aperture in the brace summer 5.Obtain the weight of locomotive/vehicle by the weigh elastic deformation of beam 4 of measurement.Heavy in order to improve weighing precision and to adapt to disalignment, designed a series of beams of weighing, and based on the numerical simulation optimal design variation of the beam section of weighing, to obtain optimal response.
Sensor and data acquisition processing system are as shown in Figure 8.Foil gauge is pasted in the beam bottom of weighing of two newel post's angle freely-supporteds, insert electric bridge, the change in resistance of foil gauge being exported by dynamic resistance strain instrument is converted to voltage, this voltage signal is sent into computing machine through high precision (16bit) A/D transfer interface board, weighing software is installed in the computing machine, is realized the functions such as collection, demonstration, storage and printing of data.
Weighing software process flow diagram such as Fig. 9 and shown in Figure 10.Weighing software adopts modular design, is made up of master routine and subroutine, and master routine is finished each array initialization, shows login interface and submenu at different levels simultaneously.The dynamic weighing subroutine is the Weighing program, can realize strainmeter demarcation, data acquisition and Filtering Processing, calculating single shaft weight, unit vehicle weight and marshalling weight, data storage and functions such as printing and data transmission.The data base querying program can realize all previous Weighing inquiry and statistical report form.Helper is realized the principle and the operation instructions of this instrument.
Claims (4)
1. portable railway locomotive/vehicle dynamic weighing instrument, comprise by sensor, electric bridge, dynamic resistance strain instrument, A/D interface board and have the measuring system that the known computer of weighing software is formed, it is characterized in that this weighing instrument also comprises a support frame system, a guide piece and the girder system system of weighing.
2. portable railway locomotive according to claim 1/vehicle dynamic weighing instrument, it is characterized in that described support frame system is by brace summer (5), transverse sleeves (9), (11), wedge block (1), positioning bolt (2) and fastening bolt (7), (8) are formed, this support frame system divides the framework of two symmetries about work, is connected by two reverse-flighted screws (10) to be integral.
3. portable railway locomotive according to claim 1 and 2/vehicle dynamic weighing instrument is characterized in that described guide piece is made up of two guided ways (3), the axis and the parallel track of guided way (3), with the contacted surface of wheel tread be the inclined-plane.
4. portable railway locomotive according to claim 1 and 2/vehicle dynamic weighing instrument, it is characterized in that the described girder system system of weighing is made up of the beam of weighing (4), brace summer (5) and roller (6), have two roller slots on the brace summer (5), one and roller consistent size, one keeps a little spacing with the notch end in the axial direction, allows roller (6) to do among a small circle along the rail direction and moves.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CNA2004101552087A CN1624438A (en) | 2004-08-11 | 2004-08-11 | Portable Rail Locomotive/Vehicle Dynamic Weighing Instrument |
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Application Number | Priority Date | Filing Date | Title |
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CNA2004101552087A CN1624438A (en) | 2004-08-11 | 2004-08-11 | Portable Rail Locomotive/Vehicle Dynamic Weighing Instrument |
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CN1624438A true CN1624438A (en) | 2005-06-08 |
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CNA2004101552087A Pending CN1624438A (en) | 2004-08-11 | 2004-08-11 | Portable Rail Locomotive/Vehicle Dynamic Weighing Instrument |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103090942A (en) * | 2013-02-03 | 2013-05-08 | 中南大学 | Cantilever type moving train axle load test method and test device thereof |
CN105547537A (en) * | 2015-11-10 | 2016-05-04 | 广州特种机电设备检测研究院 | Crane machinery equipment wheel pressure measurement sensor structure |
CN106441532A (en) * | 2016-12-24 | 2017-02-22 | 李�诚 | Railway vehicle overload and unbalanced load detecting device and method |
CN114112450A (en) * | 2020-09-01 | 2022-03-01 | 北伯林顿铁路公司 | Device and method for detecting surface condition of wheel of railway vehicle |
-
2004
- 2004-08-11 CN CNA2004101552087A patent/CN1624438A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103090942A (en) * | 2013-02-03 | 2013-05-08 | 中南大学 | Cantilever type moving train axle load test method and test device thereof |
CN105547537A (en) * | 2015-11-10 | 2016-05-04 | 广州特种机电设备检测研究院 | Crane machinery equipment wheel pressure measurement sensor structure |
CN105547537B (en) * | 2015-11-10 | 2018-05-04 | 广州特种机电设备检测研究院 | Lifting equipment wheel load measurement sensor structure |
CN106441532A (en) * | 2016-12-24 | 2017-02-22 | 李�诚 | Railway vehicle overload and unbalanced load detecting device and method |
CN114112450A (en) * | 2020-09-01 | 2022-03-01 | 北伯林顿铁路公司 | Device and method for detecting surface condition of wheel of railway vehicle |
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