CN1613880A - Main of component catalyst of olefin polymer and preparation thereof - Google Patents

Main of component catalyst of olefin polymer and preparation thereof Download PDF

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CN1613880A
CN1613880A CN 200410053790 CN200410053790A CN1613880A CN 1613880 A CN1613880 A CN 1613880A CN 200410053790 CN200410053790 CN 200410053790 CN 200410053790 A CN200410053790 A CN 200410053790A CN 1613880 A CN1613880 A CN 1613880A
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alcohol
titanium tetrachloride
catalyst component
main catalyst
reaction
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CN1268653C (en
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范志强
蒋学
陈永平
傅智盛
王齐
徐君庭
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Zhejiang University ZJU
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Zhejiang University ZJU
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Abstract

This invention relates to a primary catalyst component for polymerization of olefins and its preparation. It is prepared from titanium tetrachloride carried on an alcohol carrier that Mg and Li chlorides with molar ratio of 1: (2-20) are dissolved in alcohol, and by: co-dissolving Mg chloride and Li chloride in a low carbon alcohol and stirring at high speed in an inert medium to form micro-particles; reacting the said alcohol with titanium tetrachloride twice, adding organic acid polyester at first time, washing out uncarried titanium tetrachloride, and drying to obtain powdery pruduct. It can be used with auxiliary components, eg, aluminum alkyl to catalyze homopolymerization of ethylene, propylene, butylenes-1 and alpha-olefin or copolymerization of their mixture. Isotactic polypropylene with molecular weight distribution index > 10 can be obtained with the said catalyst.

Description

Be used for main catalyst component of olefinic polymerization and preparation method thereof
Technical field
The present invention relates to a kind of main catalyst component that is used for olefinic polymerization and preparation method thereof.
Background technology
The catalyst composition that is used for olefinic polymerization comprises a kind of Primary Catalysts and a kind of promotor usually.For carbonatoms is 3 and the stereospecific polymerization of above alpha-olefin, adds some usually and give electron compound (being called electron donor) in catalyst component.The Primary Catalysts that is most widely used in polyolefin industry is produced is that a class is the titanic halide component of carrier with the magnesium compound at present, and its patent the earliest comes across nineteen sixty for latter stage.The preparation method of this class Primary Catalysts has many kinds, but is broadly divided into polishing and chemical reaction method two classes.The principal character of polishing is magnesium compound and halogenated titanium to be ground altogether obtain catalyst component.The essential characteristic of chemical reaction method is, with magnesium compound or its adducts and excessive halogenated titanium reaction, original position generates the magnesium halide in active particle of high-ratio surface, and partially halogenated titanium is carried on the magnesium halide solid surface simultaneously.At some electron donors of halogenated titanium and magnesium compound reaction the interpolation often (being called internal electron donor, common as organic acid acetic, ethers etc.), its effect is the stereospecificity that improves catalyzer.To can obtain required Primary Catalysts behind the halogenated titanium flush away that load is not got on.This class catalyzer can be used formula M gX 2/ ID/TiX 4Expression, wherein ID is an internal electron donor.The representative patents that reaction method prepares magnesium/titanium loaded catalyst has CN1006071B, CN1036011C, CN1032311C, CN1037609C etc.
The multipolymer (being referred to as polyolefine) of polypropylene (PP), polyethylene (PE) and propylene or ethene and other alpha-olefins is broad-spectrum synthesized polymer materials.The mechanical property of these polyolefine materials, processing rheological property, crystallization behavior, thermal characteristics and material structure are all closely related with the molecular weight distribution of polymkeric substance.Many studies show that, the polyolefine material of wide molecular weight distribution (molecular weight distributing index is greater than 8) has very high using value at the polyolefine that all is better than medium molecular weight distributions (dispersion index 3~8) aspect mechanical property and the processing characteristics two.Regulate polyolefinic molecular weight distribution thereby become a crucial task in the manufacture of polyolefins.The method of the adjusting molecular weight distribution that adopts in industrial practice in the past and the scientific research mainly contains: the composition and the preparation method that change Primary Catalysts, add specific external electron donor to catalyst system, adopt special promotor, two kinds of catalyst mix are become composite catalyst system, adopt the different reactor of placed in-line two or more polymerizing conditions etc.Regulate in the method for molecular weight distribution at these, can prepare the polyolefine of wide molecular weight distribution, but have defectives such as device is complicated, investment increase with a plurality of reactors in series; The scope of regulating molecular weight distribution with the method for adding external electron donor or change promotor is still wide inadequately.
In the past to various MgX 2/ ID/TiX 4-AlR 3Find in the research of ED (wherein ED is an external electron donor) catalyzing propone stereospecific polymerization system, only can in small range, change polyacrylic molecular weight distributing index by the preparation condition that changes Primary Catalysts.The polypropylene molecule amount dispersion index of this class system drops in 4~8 scopes mostly.By change internal electron donor in the Primary Catalysts can make polyacrylic molecular weight distribution have by a relatively large margin broadening (G.Cecchin, G.Morini, A.Pelliconi, Macromol.Symp.2001,173,195-209).
If can be by composition that changes carrier in the Primary Catalysts and character and the distribution situation thereof that structure significantly changes various active centre in the catalyst system, then might change the molecular weight distribution of polymkeric substance greatly, keep the high reactivity of catalyst system, high stereospecificity and good polymer beads form simultaneously.This industrial production for wide molecular weight distribution polyolefin will be very favourable.
At the MgX that openly reported in the past 2/ ID/TiX 4In the class Primary Catalysts, the active centre of most systems all loads on pure MgX 2On the microcrystal.The patent report of Toho Titanium company in catalyst preparation process with magnesium compound and a small amount of CaCl 2As the raw material of carrier, make a kind of CaCl of containing together 2Load-type Titanium catalyzer (US 4,839,321, and US 4,847,227).People such as Garoff T. have reported with a small amount of MnCl that mixes 2MgCl 2For preparing carriers load-type Titanium catalyzer (J Molecular Catalysis, Part A:Chemistry, 1996,104:205).People such as Fregonese D. have then reported with a small amount of ZnCl that mixes 2MgCl 2For preparing carriers load-type Titanium catalyzer (J Molecular Catalysis, Part A:Chemistry, 1999,145:265).So far do not see the report of magnesium halide supported titanium catalyst about containing the LiCl composition and preparation method thereof as yet, do not see report yet with the polyolefinic molecular weight distribution characteristic of this class catalyzer synthetic.
Summary of the invention
The object of the invention provides a kind of catalyst component that is used for olefinic polymerization and preparation method thereof.
It is that titanium tetrachloride is carried on by forming on magnesium chloride, lithium chloride and the pure alcohol adduct carrier that forms, said alcohol adduct carrier is formed with alcohol or pure the contact with the mixture of inert solvent by the mixture of magnesium chloride and lithium chloride, this alcohol adduct carrier and titanium tetrachloride carry out two secondary responses, reaction finishes the back not titanium tetrachloride of load of inert solvent flush away, obtains being pulverous main catalyst component after the drying.
The preparation method of main catalyst component may further comprise the steps:
1) with mol ratio be 2: 1~20: 1 Magnesium Chloride Anhydrous and lithium chloride mixture in magnesium: 1: 2~1: 4 ratio of pure mol ratio is with after low-carbon alcohol is mixed, under 80~140 ℃, be stirred to the formation homogeneous liquid, this liquid is mixed the back high-speed stirring to forming the lactous liquid form mixt with inert solvent, rapidly this liquid form mixt under agitation is cooled to then and is lower than 20 ℃, after filtration, drying obtains the alcohol adduct carrier;
2) carry out two secondary responses with titanium tetrachloride and gained alcohol adduct carrier, wherein also add the polynary ester of a kind of organic acid during first set reaction, during reaction with pure titanium tetrachloride as reaction medium, perhaps use inert solvent as reaction medium, each reaction finishes after-filtration and removes unreacted titanium tetrachloride, reaction for the second time finishes the back not titanium tetrachloride of load of inert solvent flush away, obtains being pulverous main catalyst component after the drying.
The titanium content of gained main catalyst component of the present invention is 2~4.5%, and ester content is 5~20%, and cl content is 55~63%.The main characteristics of this Primary Catalysts are, itself and aluminum alkyls (as: triethyl aluminum, triisobutyl aluminium) and the catalyst system formed of external electron donor (as: dimethoxydiphenylsilane) when being used for catalyzing propone or vinyl polymerization, can synthetic obtain the very wide polymkeric substance of molecular weight distribution, and catalytic activity and stereospecificity are not less than the magnesium chloride load halogenated titanium class Primary Catalysts that does not contain lithium chloride of preparation in kind.When activating with (triethyl aluminum+dimethoxydiphenylsilane), molecular weight distributing index with Primary Catalysts catalyzing propone polymerization gained isotatic polypropylene of the present invention is 9~16, is 5~8 and use the polyacrylic molecular weight distributing index of Primary Catalysts gained that does not contain lithium chloride with the quadrat method preparation.Have polyolefinic mechanical property of medium molecular weight distributions and the processing characteristics that is better than the conventional catalyst preparation with main catalyst component synthetic wide molecular weight distribution polyolefin of the present invention.
Embodiment
The present invention is carried on the solid alcohol compound particulate that is made of magnesium chloride, lithium chloride and low-carbon alcohol by titanium compound to form, said solid alcohol compound particulate is that first mixture with magnesium chloride and lithium chloride is dissolved in carbon number smaller or equal to forming the liquid alcohol compound in 4 the low-carbon alcohol, be dispersed in then in the dispersion medium of forming with the immiscible mineral oil of this alcohol adduct or mineral oil and silicoorganic compound, make the liquid alcohol compound disperse to form the particulate of 5~100 microns of diameters by stirring shearing force, last cooling shaping forms.The mol ratio of lithium chloride and magnesium chloride is 1: 2~1: 20 in this alcohol adduct, and magnesium chloride is 1: 2~1: 4 with the mol ratio of alcohol.
With this solid composite particulate is carrier, earlier with halogenated titanium and internal electron donor reaction, again with pure halogenated titanium reaction, after obtain main catalyst component after the inert solvent washing.
The preparation method of above-mentioned main catalyst component is:
1. the preparation of carrier particles
Earlier Magnesium Chloride Anhydrous, lithium chloride and alcohol are stirred the alcohol adduct melt that forms (magnesium chloride+lithium chloride) down at 80~140 ℃ by a certain percentage, in alcohol adduct, add dispersion agent then, after high-speed stirring is disperseed, quick cooling forms the solia particle of alcohol adduct again, promptly gets carrier granule after washing, drying.
Used alcohol comprises ethanol, n-propyl alcohol, Virahol, propyl carbinol, isopropylcarbinol etc., is best with ethanol.Alcohol is 2~4 with the mol ratio of magnesium chloride, with 2.5~3.5 for well.The mol ratio of lithium chloride and magnesium chloride is 1: 2~1: 20, with 1: 4~1: 20 for well.The temperature range of preparation alcohol adduct melt is 80~140 ℃, with 115~130 ℃ for well.Being used to disperse the dispersion agent of alcohol adduct is the inert varsol, as: white oil, white oil, kerosene etc. can also add the part silicoorganic compound.The dispersion agent prescription is the mixture of white oil and methyl-silicone oil preferably.
The melt of alcohol adduct is dispersed into milk sap through high-speed stirring in the mixture of white oil and methyl-silicone oil, is transferred to the solid particle that cooling shaping in the cooling fluid promptly gets alcohol adduct then.Used cooling fluid is a sherwood oil.Gained alcohol adduct particulate is used as the carrier of preparation Primary Catalysts after washing, drying.
2. the preparation of main catalyst component
(magnesium chloride+lithium chloride) alcohol adduct particulate with method for preparing is a carrier, reacts with carrier at twice with excessive titanium tetrachloride, wherein can add a certain amount of internal electron donor during first set reaction.Remove by filter liquid titanium tetrachloride and medium earlier after each reaction finishes, repeatedly wash solid part with inert hydrocarbon solvent then, vacuumize at last and remove residual solvent, can obtain being the main catalyst component of solid powdery.
When titanium tetrachloride and carrier first set reaction, the beginning temperature lower, with-20~0 ℃ for well, progressively be warming up to 100~130 ℃ then.Pure titanium tetrachloride liquid can be joined in the carrier-containing reactor and under agitation react, also can after adding titanium tetrachloride, add a certain amount of inert solvent again, under agitation react.Can add internal electron donor in the reaction, as carboxylic acid esters and ether compound, its effect is the stereotaxis ability of regulating catalyzer.Diisobutyl phthalate and n-butyl phthalate are the most frequently used internal electron donors.When titanium tetrachloride and carrier reacted for the second time, starting temperature was 20~40 ℃, was warming up to 100~130 ℃ then gradually.Total mol ratio of used titanium tetrachloride of two secondary responses and magnesium chloride is 30~100.
The solvent of washing catalyst can be used hydrocarbon compounds such as sherwood oil, normal hexane, normal heptane.
Further specify characteristics of the present invention with embodiment below.
Embodiment 1
(1) preparing carriers
Reflux exchanger, mechanical stirrer and thermometer are being housed, in the 250ml three-necked bottle after argon replaces, are adding dehydrated alcohol 34.6ml, Magnesium Chloride Anhydrous 18g, lithium chloride 1.1g progressively is warming up to 120 ℃ under middling speed stirs, keep 30min.Join in the three-necked bottle being heated to 120 ℃ the 70ml white oil and the mixture of 50ml methyl-silicone oil, then with the speed high-speed stirring 3min of 1000rpm, under agitation rapidly liquid in the bottle being transferred to another contains the 500ml sherwood oil and is chilled in advance in-30 ℃ the 1000ml three-necked bottle, suction filtration, with petroleum ether to remove residual white oil and silicone oil, obtain alcohol adduct particulate 44g after the vacuum-drying.The solid alcohol compound consist of MgCl 20.14LiCl2.87C 2H 5OH.
(2) Preparation of Catalyst
Get above-mentioned alcohol adduct particulate 8g, add and to contain the 100ml titanium tetrachloride and be chilled in advance in-20 ℃ the three-necked bottle, progressively be warming up to 40 ℃, add 1.5ml n-butyl phthalate (DNBP), continue to be warming up to 130 ℃, middling speed stirred 2 hours, suction filtration adds the 100ml titanium tetrachloride again, is warming up to 130 ℃ and kept 2 hours, suction filtration once more washs solid part chloride ion-containing not to the filtrate several times with sherwood oil.The vacuum-drying filter cake obtains Primary Catalysts.
The principal character of Primary Catalysts is: Ti content 3.9%, DNBP content 10.1%.The wide-angle x-ray diffraction spectrum is 28~36 ° at 2 θ a wide and stronger diffuse maximum or " halo ", occurs more weak sharp-pointed diffraction peak to medium tenacity respectively at 15 °, 30 °, 35 °.
(3) propylene polymerization
Under protection of inert gas, in 0.5 a liter reactor that has a mechanical stirring device, add sherwood oil, promotor Al (C successively 2H 5) 3, external electron donor Ph 2Si (OCH 3) 2, making the interior total liquid volume of reactor is 300ml.Under 60 ℃ of constant temperature,, add the Primary Catalysts 0.03g of preparation as stated above at last with the propylene gas of the inert gas replacement in the reactor.In the promotor in aluminium and the Primary Catalysts mol ratio of titanium be 100, the mol ratio of external electron donor and titanium is 5.At the propylene invariablenes pressure of liquid is to carry out polyreaction under 0.3MPa, 400 rev/mins the stirring to stop with ethanol after 1 hour, product 11.6g.The isotactic index that records polymkeric substance with the normal heptane extraction process is 97.2%.The weight-average molecular weight that records polymkeric substance with high temperature gel chromatography is 53.5 ten thousand, and molecular weight distributing index is 11.2.
Embodiment 2
Preparing carriers, Preparation of Catalyst and propene polymerizing method are identical with embodiment 1, and the consumption of lithium chloride changes 1.76g in the time of only will preparing carrier, and the ethanol consumption changes 35.5ml into.Obtain solid alcohol compound 45.8g, it consists of MgCl 20.22LiCl2.99C 2H 5OH.The principal character of gained Primary Catalysts is: Ti content 3.7%, DNBP content 10.0%.The wide-angle x-ray diffraction spectrum is 28~36 ° at 2 θ a wide and stronger diffuse maximum or " halo ", occurs more weak sharp-pointed diffraction peak to medium tenacity respectively at 15 °, 30 °, 35 °.Propylene polymerization obtains product 10.8g.Polyacrylic isotactic index is 97.8%.The weight-average molecular weight of polymkeric substance is 62.7 ten thousand, and molecular weight distributing index is 16.0.
Embodiment 3
Preparing carriers, Preparation of Catalyst and propene polymerizing method are identical with embodiment 1, and the consumption of lithium chloride changes 0.6g in the time of only will preparing carrier, and the ethanol consumption changes 34ml into.Obtain solid alcohol compound 43.2g, it consists of MgCl 20.075LiCl2.83C 2H 5OH.The internal electron donor that adds during the preparation catalyzer changes diisobutyl phthalate (DIBP) into, and consumption is 1.5ml.The principal character of gained Primary Catalysts is: Ti content 3.2%, DIBP content 10.6%.The wide-angle x-ray diffraction spectrum is 28~36 ° at 2 θ a wide and stronger diffuse maximum or " halo ", occurs more weak sharp-pointed diffraction peak to medium tenacity respectively at 15 °, 30 °, 35 °.Propylene polymerization obtains product 10.3g.Polyacrylic isotactic index is 98.2%.The weight-average molecular weight of polymkeric substance is 60.2 ten thousand, and molecular weight distributing index is 10.5.
Embodiment 4
Preparing carriers, Preparation of Catalyst and propene polymerizing method are identical with embodiment 1, and the consumption of lithium chloride changes 3.6g in the time of only will preparing carrier, and the ethanol consumption changes 38ml into.Obtain solid alcohol compound 49.1g, it consists of MgCl 20.45LiCl3.16C 2H 5OH.The principal character of gained Primary Catalysts is: Ti content 3.0%, DNBP content 9.5%.The wide-angle x-ray diffraction spectrum is 28~36 ° at 2 θ a wide and stronger diffuse maximum or " halo ", occurs more weak sharp-pointed diffraction peak to medium tenacity respectively at 15 °, 30 °, 35 °.Propylene polymerization obtains product 9.3g.Polyacrylic isotactic index is 98.0%.The weight-average molecular weight of polymkeric substance is 50.8 ten thousand, and molecular weight distributing index is 10.2.
Embodiment 5
Preparing carriers, Preparation of Catalyst and propene polymerizing method are identical with embodiment 1, and the consumption of lithium chloride changes 0.42g in the time of only will preparing carrier, and the ethanol consumption changes 33.7ml into.Obtain solid alcohol compound 49.1g, it consists of MgCl 20.53LiCl2.89C 2H 5OH.The principal character of gained Primary Catalysts is: Ti content 3.8%, DNBP content 10.6%.Propylene polymerization obtains product 13.6g.Polyacrylic isotactic index is 97.2%.The weight-average molecular weight of polymkeric substance is 53.1 ten thousand, and molecular weight distributing index is 8.9.
Comparative examples 1
Preparing carriers, Preparation of Catalyst and propene polymerizing method are identical with embodiment 1, only do not add lithium chloride when the preparation carrier, and the ethanol consumption changes 33ml into.Obtain solid alcohol compound 41.7g, it consists of MgCl 22.73C 2H 5OH.The principal character of gained Primary Catalysts is: Ti content 4.2%, DNBP content 10.5%.The wide-angle x-ray diffraction spectrum is 28~36 ° at 2 θ a wide and stronger diffuse maximum or " halo ".Propylene polymerization obtains product 12.1g.Polyacrylic isotactic index is 97.0%.The weight-average molecular weight of polymkeric substance is 54.8 ten thousand, and molecular weight distributing index is 7.1.
Comparative examples 2
Preparing carriers, Preparation of Catalyst and propene polymerizing method are identical with embodiment 3, only do not add lithium chloride when the preparation carrier, and the ethanol consumption changes 33ml into.Obtain solid alcohol compound 41.7g, it consists of MgCl 22.73C 2H 5OH.The principal character of gained Primary Catalysts is: Ti content 3.5%, DIBP content 10.8%.The wide-angle x-ray diffraction spectrum is 28~36 ° at 2 θ a wide and stronger diffuse maximum or " halo ".Propylene polymerization obtains product 9.4g.Polyacrylic isotactic index is 98.3%.The weight-average molecular weight of polymkeric substance is 43.5 ten thousand, and molecular weight distributing index is 6.4.

Claims (6)

1. the main catalyst component of a used in alpha-olefines polymerization, it is characterized in that: it is that titanium tetrachloride is carried on the alcohol adduct carrier that magnesium chloride, lithium chloride and alcohol forms and forms, said alcohol adduct carrier is dissolved in the mixture of alcohol or alcohol and inert solvent jointly by magnesium chloride and lithium chloride and forms, this alcohol adduct carrier and titanium tetrachloride carry out two secondary responses, reaction finishes the back not titanium tetrachloride of load of inert solvent flush away, obtains being pulverous main catalyst component after the drying.
2. the main catalyst component of a kind of used in alpha-olefines polymerization according to claim 1 is characterized in that, the mol ratio of magnesium chloride and lithium chloride is 2: 1~20: 1 in the said alcohol adduct carrier.
3. the main catalyst component of a kind of used in alpha-olefines polymerization according to claim 1 is characterized in that, magnesium chloride is 1: 2~1: 4 with the mol ratio of alcohol in the said alcohol adduct carrier.
4. the main catalyst component of a kind of used in alpha-olefines polymerization according to claim 1 is characterized in that, said alcohol is methyl alcohol, ethanol, n-propyl alcohol, Virahol, propyl carbinol or isopropylcarbinol.
5. the main catalyst component of a kind of used in alpha-olefines polymerization according to claim 1 is characterized in that, said inert solvent is that carbon number is 6~20 saturated alkane, kerosene, paraffin oil, white oil, methyl-silicone oil or their mixture.
6. the preparation method of a main catalyst component as claimed in claim 1 is characterized in that, may further comprise the steps:
1) with mol ratio be 2: 1~20: 1 the mixture of Magnesium Chloride Anhydrous and lithium chloride in magnesium: 1: 2~1: 4 ratio of pure mol ratio is with after alcohol mixes, under 80~140 ℃, be stirred to the formation homogeneous liquid, this liquid is mixed the back high-speed stirring to forming the lactous liquid form mixt with inert solvent, rapidly this liquid form mixt under agitation is cooled to then and is lower than 20 ℃, after filtration, drying obtains the alcohol adduct carrier;
2) carry out two secondary responses with titanium tetrachloride and gained alcohol adduct carrier, wherein also add the polynary ester of a kind of organic acid during first set reaction, during reaction with pure titanium tetrachloride as reaction medium, perhaps use inert solvent as reaction medium, each reaction finishes after-filtration and removes unreacted titanium tetrachloride, reaction for the second time finishes the back not titanium tetrachloride of load of inert solvent flush away, obtains being pulverous main catalyst component after the drying.
CN 200410053790 2004-08-12 2004-08-12 Main of component catalyst of olefin polymer and preparation thereof Expired - Fee Related CN1268653C (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101942053A (en) * 2010-08-16 2011-01-12 杨波 High-efficiency catalyst for preparing high-random alpha-olefin copolymer and preparation method thereof
CN103788239A (en) * 2012-10-29 2014-05-14 中国石油化工股份有限公司 Olefin polymerization catalyst solid component, and olefin polymerization catalyst and its application
CN108034014A (en) * 2017-12-27 2018-05-15 安徽工业大学 A kind of preparation method of transition metal dichalcogenide/magnesium chloride load catalyst

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101942053A (en) * 2010-08-16 2011-01-12 杨波 High-efficiency catalyst for preparing high-random alpha-olefin copolymer and preparation method thereof
CN101942053B (en) * 2010-08-16 2013-04-03 辽阳辽化奇达化工有限责任公司 High-efficiency catalyst for preparing high-random alpha-olefin copolymer and preparation method thereof
CN103788239A (en) * 2012-10-29 2014-05-14 中国石油化工股份有限公司 Olefin polymerization catalyst solid component, and olefin polymerization catalyst and its application
CN103788239B (en) * 2012-10-29 2016-01-13 中国石油化工股份有限公司 A kind of catalyst solid component of olefin polymerization and olefin polymerization catalysis and application thereof
CN108034014A (en) * 2017-12-27 2018-05-15 安徽工业大学 A kind of preparation method of transition metal dichalcogenide/magnesium chloride load catalyst

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