CN1605415A - Pressure casting method for crystal whisker and nanometer granule commingle strengthening aluminium base compound material - Google Patents
Pressure casting method for crystal whisker and nanometer granule commingle strengthening aluminium base compound material Download PDFInfo
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- CN1605415A CN1605415A CN 200410043979 CN200410043979A CN1605415A CN 1605415 A CN1605415 A CN 1605415A CN 200410043979 CN200410043979 CN 200410043979 CN 200410043979 A CN200410043979 A CN 200410043979A CN 1605415 A CN1605415 A CN 1605415A
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Abstract
The present invention relates to the pressure casting process of preparing submicron whisker and nanometer particle reinforced aluminum base composite material. The pressure casting process of preparing submicron whisker and nanometer particle reinforced aluminum base composite material includes: mixing whisker and distilled water; mixing nanometer particle, organic solvent and dispersant and ultrasonic dispersing; stirring mechanically and dispersing ultrasonically the mixed liquid of the particle and the whisker; pouring the mixed liquid into prefabricating mold to filter out water and double-sided pressing form; withdrawing and stoving the prefabricated block; setting the prefabricated block and special graphite mold into press casting mold and heating while heating to melt aluminum or aluminum alloy; and pouring liquid aluminum or aluminum alloy into lower mold to realize pressure casting. The whisker and the particle are controlled in 15-20 vol% and 2-7 vol% separately.
Description
Technical field:
The present invention relates to mix the technology that strengthens metal-base composites a kind of the preparation, be specifically related to a kind of compression casting preparation technology who is applied to sub-micron whisker and nano particle hybrid reinforced aluminum-matrix composite material with the compression casting method.
Background technology:
Aluminum matrix composite is a class material of being noted most in the metal-base composites, early stage people mainly are devoted to the aluminum matrix composite that continuous fiber strengthens, the metal-base composites that continuous fiber strengthens shows satisfactory performance, because the cost aspect never is widely used.In recent years, the aluminum matrix composite of discontinuous enhancing is subjected to people's very big attention, and it is much lower than long fibre that it strengthens the body price, and can utilize existing metal material processing method and apparatus in preparation, so the cost of material greatly reduces.Hybrid composite not only constituent has designability, and because various reinforcing materials are of different nature additional mutually, particularly, also reduce the expense of raw materials of composite simultaneously greatly because generation mixes some performance that effect will obviously improve or improve former single reinforcing material.
The birth of nano material has increased new content for conventional composite study, minimum nanoparticle size can cause higher average dislocation density, and crystal grain evenly has bigger resistance of deformation with the tiny nano particle reinforced aluminum matrix composites that also makes simultaneously.The whisker price is higher, but the intensity of crystal whisker reinforcing aluminum base composite material and toughness are relatively good.So utilizing whisker and particle advantage separately to prepare hybrid reinforced aluminum-matrix composite material is to realize composite high-performance, important channel cheaply.
On the preparation method, the introducing of nano particle is that stirring casting method is difficult to accomplish, has the problem of manufacturing cost height and lack of homogeneity in powder metallurgy process.Powder metallurgic method prepares composite and often selects for use mechanical mixture to mix powder.The deficiency of mechanical mixture dispersion method is to guarantee that two phase component dispersed uniform, particularly ball milling itself can not avoid particle, the especially reunion between fine particle fully.In the dry run after ball milling, also because the reunion and the sedimentation of discrete particles further cause inhomogeneities.
Pressure casting method has become a kind of composite material and preparation method thereof of maturation, and be widely used in the preparation of the metal-base composites of particle, short fiber and whisker enhancing, and effect is fine, can obtain dense structure, interface junction gets togather and the characteristics of excellent performance, be applied at aerospace field.And when preparing prefabricated section with the wet method of forming, thereby can adopt and on the basis of mechanical mixture, be aided with ultrasonic vibration and destroy intergranular reunion, the pH value of perhaps adjusting system makes the double electrical layers of the suspended particulate after powder disperses have electrostatic stabilization, also can use suitable organic solvent and dispersant, to improve the wetability that strengthens the surface.In the prefabricated section of being made up of whisker and nano particle a large amount of thin channel is arranged, liquid aluminium alloy can enter prefabricated section by these passages.Thereby this technology provides possibility for preparation mixes reinforced composite.
At present, prepare about pressure casting process that discontinuous to mix the research that strengthens metal-base composites very few, and prepare the sub-micron whisker and the nano particle hybrid reinforced aluminum-matrix composite material does not appear in the newspapers as yet with pressure casting process.
Summary of the invention:
The compression casting method that the purpose of this invention is to provide a kind of whisker and nano particle hybrid reinforced aluminum-matrix composite material; it mixes the prefabricated section that strengthens body by adopting wet method of forming preparation; finally prepare controlled within the specific limits sub-micron whisker of volume parts and nano particle hybrid reinforced aluminum-matrix composite material, realize mixing high-performance that effect will reach, purpose cheaply by pressure casting process.Compression casting method of the present invention may further comprise the steps: a, with whisker with distilled water washing back and distilled water mixing for standby use; B, nano particle is mixed with organic solvent, add weight concentration then and be 1～2% dispersant, this mixed solution is carried out the ultrasonic dispersion in 2～4 cycles, 10～15 minutes each cycles; C, particle is mixed with the mixed solution of whisker, under churned mechanically condition, carry out 2～4 cycles of ultrasonic dispersion, 10～15 minutes each cycles; D and then pour mixed liquor into prefabricated section and prepare and filter moisture in the mould when liquid is can't see on top, puts into mould with pressure head; E, prefabricated section be two-sided be subjected to molded after, pressurize 10～20 minutes is withdrawed from prefabricated section then from mould, and prefabricated section dried in the shade to be placed in the drying baker in one day dries; F, prefabricated section and special graphite mould are together put into die casting, be preheated to 500～520 ℃ and insulation, meanwhile, aluminum or aluminum alloy is heated to 750～800 ℃; G, liquid aluminum or aluminum alloy is poured into counterdie, patrix is applied 3～6MPa infiltration pressure, apply 50～70MPa cooling pressure then, pressurize retreated mould in 5～10 minutes, obtain the as cast condition aluminum matrix composite, wherein the volume parts of whisker and nano particle accounts for cumulative volume 15～20%, 2～7% respectively.Aluminum matrix composite for simple particle enhancing, when preparing prefabricated section with wet method, often need to add the mouldability that organic binder bond or inorganic binder guarantee prefabricated section, and the application mixes in the prefabricated section that strengthens body because the shared percentage of whisker is bigger, so the mouldability of prefabricated section is better, and whisker have a dispersion that is beneficial to particle, so need not to add binding agent.In mixing the preparation process of prefabricated section, the most masty is exactly the problem that whisker and uniform particles distribute, the application is by selecting suitable organic solvent and dispersant for use, make the two electric structure of the suspended particulate after the dispersion have electrostatic stabilization, improved the wetability that strengthens the surface, and to destroy the reunion that strengthens between the body, promote the even distribution of nano particle on the whisker surface in the ultrasonic vibration that is aided with the suitable cycle on the basis of mechanical mixture.Secondary pressing technology-low pressure infiltration, high pressure pressurize cooling are adopted in compression casting.For critical infiltration pressure, its value depends on the temperature and the character of the shape, size, volume parts and the liquid alloy that strengthen body.Suppose that aluminium alloy and matrix are nonwetting, can use formula (1) to estimate critical infiltration pressure roughly for the composite of single enhancing body:
Wherein, V
fBe the volume parts that strengthens body, γ be liquid alloy the surface can (this paper gets 0.8J/m
2), d
fIt is the average diameter of particle or whisker.Because it is complicated that this experiment strengthens the body composition, calculating our hypothesis for simplification all is whisker, then P as if strengthening body
cAt 1.8～2.4MPa; If strengthening body all is nano particle, then P
cAt 25～32MPa.So for mixing reinforced composite, owing to nanoparticle size tiny causes reducing of spacing between the particle, and then increased the resistance that liquid metal infiltrates prefabricated section.The critical infiltration pressure that mixes reinforced composite in theory should be higher than single whisker reinforced composite materials.Experimental result shows, adopt pressure 〉=2MPa just can permeate the high prefabricated section of 50mm, this is lower than theoretical value, and equate substantially with the critical infiltration pressure of preparation metal whisker reinforced composite, mainly contain the reason of two aspects: on the one hand, formula supposition enhancing body and matrix alloy are nonwetting, if in fact take place wetting, just have certain angle of wetting θ, actual critical infiltration force value equals the product of formula (1) and cos θ; On the other hand since this experiment to add nanometer particle volume umber less, and be dispersed in the whisker surface, the resistance of liquid towards alloy infiltration is contributed not obvious.In addition, under action of compressive stress, mix the deformational behavior that strengthens prefabricated section and strengthen the similar of prefabricated section, and differ bigger with resistance of deformation that the particle that contains the equal volume umber strengthens prefabricated section to short fiber.So, for the application prepared mix the enhancing prefabricated section, its critical infiltration pressure just can make liquid alloy infiltrate prefabricated section smoothly at 2～3MPa.Secondary pressure mainly is the porosity that reduces composite, and for nano composite material, generally believes that at present fine and close nano material could real its particular performances of reflection.One of advantage of pressure casting method is exactly to select suitable pressure just can obtain the composite of dense structure, but secondary pressure is unsuitable too high, otherwise can improve the interfacial reaction degree, test shows that secondary pressure is at 50～70MPa, can reach effect preferably, pressurize 5 minutes, the infiltration effect was better when mold preheating temperature was 500～520 ℃.Adopt the present invention the volume parts of whisker can be controlled at 15%～20%, nano particle volume umber controlled range is 2～7%.
The specific embodiment:
The specific embodiment one: present embodiment is achieved in that one, preparation mix strengthen body prefabricated section: a, with whisker with distilled water washing back and distilled water mixing for standby use; B, with nano particle with after organic solvent mixes mutually, add weight concentration then and be 1～2% dispersant, and this mixed solution is carried out the ultrasonic dispersion in 2～4 cycles, 10～15 minutes each cycles; C, particle is mixed with the mixed solution of whisker, under churned mechanically condition, carry out 2～4 cycles of ultrasonic dispersion, 10～15 minutes each cycles; D and then pour mixed liquor into prefabricated section and prepare and filter moisture in the mould when liquid is can't see on top, puts into mould with pressure head; E, prefabricated section be two-sided be subjected to molded after, pressurize 10～20 minutes is withdrawed from prefabricated section then from mould, and prefabricated section dried in the shade to be placed in the drying baker in one day dries; Two, compression casting: f, prefabricated section and special graphite mould are together put into die casting, be preheated to 500～520 ℃ and insulation, meanwhile, aluminum or aluminum alloy is heated to 750～800 ℃; G, liquid aluminum or aluminum alloy is poured into counterdie, patrix is applied 3～6MPa infiltration pressure, apply 50～70MPa cooling pressure then, pressurize 5～10 minutes, when exerting pressure, patrix controls the pressure head fall off rate as far as possible, liquid aluminium alloy from top to down under the effect of pressure infiltrates prefabricated section, simultaneously the air in the prefabricated section is discharged from the hole of graphite cushion block, and the volume parts that obtains whisker and nano particle accounts for the aluminum matrix composite of cumulative volume 15～20%, 2～7% respectively.Three, hot extrusion: h, the as cast condition material being placed in the extrusion die and heating, is after being incubated 30～60 minutes under 400～500 ℃ the condition as cast condition material to be carried out forward extrusion in temperature, and extrusion ratio is (10～36): 1.Described organic solvent is absolute ethyl alcohol or methyl alcohol; Described nano particle is SiC, C, Al
2O
3, TiB, TiC, AlN, B
4C or Si
3N
4The particle diameter of described nano particle is 20～100nm; Described whisker is SiC, C, Al
2O
3Or Si
3N
4Described dispersant is anion surfactants such as neopelex or Sodium Polyacrylate.
The specific embodiment two: what present embodiment and the specific embodiment one were different is, it also comprises h step: h, is placed in the extrusion die as cast condition material and heating, be after being incubated 30～60 minutes under 400～500 ℃ the condition as cast condition material to be carried out forward extrusion in temperature, extrusion ratio is (10～36): 1.Other technical process are identical with the specific embodiment one with parameter.
The specific embodiment three: present embodiment is that 56mm, height are that (SiCw+SiCp)/2024Al of 50mm is an example with the preparation diameter, weigh up required SiC whisker and nano SiC granule weight according to strengthening the body volumn concentration, whisker is washed back and distilled water mixing for standby use with distilled water; Nano particle with after absolute ethyl alcohol mixes mutually, is added 1% neopelex, and it is carried out the ultrasonic dispersion in 2 cycles, 10～15 minutes each cycles; Then particle is mixed with the mixed solution of whisker, add that on churned mechanically basis mixed liquor being poured into prefabricated section after the ultrasonic dispersion in 2 cycles prepares and filter moisture in the mould, when liquid is can't see on top, puts into mould with pressure head again; Prefabricated section is two-sided be subjected to molded after, pressurize was withdrawed from prefabricated section in 10 minutes from mould, and prefabricated section dried in the shade to be placed in the drying baker in one day dried; Prefabricated section and special graphite mould are together put into die casting, be preheated to 500～520 ℃ and insulation, meanwhile, aluminium alloy is heated to 750～800 ℃, make it fusing and insulation, in order to casting; During compression casting liquid aluminium alloy is poured into counterdie, when exerting pressure, patrix controls the pressure head fall off rate as far as possible, liquid aluminium alloy from top to down under the effect of pressure infiltrates prefabricated section, simultaneously the air in the prefabricated section is discharged from the hole of graphite cushion block, once Jia Ya infiltration pressure is 5MPa, and the pressure of secondary pressurization cooling is 60MPa, and pressurize retreated mould in 5 minutes, again the as cast condition material is warmed up to 450 ℃ of insulations with stove and carries out forward extrusion after 30 minutes, extrusion ratio is 16: 1.The room-temperature mechanical property excellence of (20%SiCw+7%SiCp)/2024Al composite of this invention preparation, intensity reaches 620MPa, and after hot extrusion, longitudinal tensile strength reaches 754MPa, and its intensity level all is higher than the 27%SiCw/2024Al composite.The tensile property of as cast condition and extruding attitude (SiCw+SiCp)/2024Al material sees Table 1 and table 2 respectively.
Table 1
| Material | Tensile strength (MPa) | Elastic modelling quantity (GPa) | Maximum percentage elongation (%) |
| ??2024Al | ????296 | ????70 | ????17.10 |
| ??20％SiCw/2024Al | ????500 | ????112 | ????1.46 |
| ??(20％SiCw+2％SiCp)/2024Al | ????513 | ????124 | ????0.83 |
| ??(20％SiCw+5％SiCp)/2024Al | ????540 | ????126 | ????0.80 |
| ??(20％SiCw+7％SiCp)/2024Al | ????620 | ????127 | ????0.77 |
| ??27％SiCw/2024Al | ????613 | ????126 | ????0.80 |
Table 2
| Material | Tensile strength (MPa) | Elastic modelling quantity (GPa) | Maximum percentage elongation (%) |
| ??2024Al | ????453 | ????72 | ????19.30 |
| ??20％SiCw/2024Al | ????576 | ????116 | ????0.88 |
| ??(20％SiCw+2％SiCp)/2024Al | ????602 | ????118 | ????1.21 |
| ??(20％SiCw+5％SiCp)/2024Al | ????672 | ????120 | ????1.29 |
| ??(20％SiCw+7％SiCp)/2024Al | ????754 | ????126 | ????1.45 |
| ??27％SiCw/Al | ????704 | ????128 | ????0.90 |
The specific embodiment four: what present embodiment and the specific embodiment one were different is Si in the gained aluminum matrix composite
3N
4Whisker and nanometer Al
2O
3The volume parts of p particle is not for accounting for cumulative volume 20%, 2%.Other steps are identical with the specific embodiment two with parameter.
Claims (7)
1, the compression casting method of whisker and nano particle hybrid reinforced aluminum-matrix composite material is characterized in that it is achieved in that a, whisker is washed back and distilled water mixing for standby use with distilled water; B, nano particle is mixed with organic solvent, add weight concentration then and be 1～2% dispersant, this mixed solution is carried out the ultrasonic dispersion in 2～4 cycles, 10～15 minutes each cycles; C, particle is mixed with the mixed solution of whisker, under churned mechanically condition, carry out 2～4 cycles of ultrasonic dispersion, 10～15 minutes each cycles; D and then pour mixed liquor into prefabricated section and prepare and filter moisture in the mould when liquid is can't see on top, puts into mould with pressure head; E, prefabricated section be two-sided be subjected to molded after, pressurize 10～20 minutes is withdrawed from prefabricated section then from mould, and prefabricated section dried in the shade to be placed in the drying baker in one day dries; F, prefabricated section and special graphite mould are together put into die casting, be preheated to 500～520 ℃ and insulation, meanwhile, aluminum or aluminum alloy is heated to 750～800 ℃; G, liquid aluminum or aluminum alloy is poured into counterdie, patrix is applied 3～6MPa infiltration pressure, apply 50～70MPa cooling pressure then, pressurize 5～10 minutes, the volume parts that obtains whisker and nano particle accounts for the aluminum matrix composite of cumulative volume 15～20%, 2～7% respectively.
2, the compression casting method of whisker according to claim 1 and nano particle hybrid reinforced aluminum-matrix composite material is characterized in that described nano particle is SiC, C, Al
2O
3, TiB, TiC, AlN, B
4C or Si
3N
4
3, the compression casting method of whisker according to claim 1 and 2 and nano particle hybrid reinforced aluminum-matrix composite material, the particle diameter that it is characterized in that described nano particle is 20～100nm.
4, the compression casting method of whisker according to claim 1 and nano particle hybrid reinforced aluminum-matrix composite material is characterized in that described whisker is SiC, C, Al
2O
3Or Si
3N
4
5, the compression casting method of whisker according to claim 1 and nano particle hybrid reinforced aluminum-matrix composite material is characterized in that described dispersant is neopelex or Sodium Polyacrylate anion surfactant.
6, the compression casting method of whisker according to claim 1 and nano particle hybrid reinforced aluminum-matrix composite material is characterized in that described organic solvent is absolute ethyl alcohol or methyl alcohol.
7, the extrusion casting method of whisker according to claim 1 and nano particle hybrid reinforced aluminum-matrix composite material; it is characterized in that it also comprises h step: h, is placed in the extrusion die as cast condition material and heating; be after being incubated 30～60 minutes under 400～500 ℃ the condition as cast condition material to be carried out forward extrusion in temperature, extrusion ratio is (10～36): 1.
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1333101C (en) * | 2005-12-06 | 2007-08-22 | 哈尔滨工业大学 | Composite material with nano silicon carbide granulate strengthening aluminium base and mfg. process thereof |
| CN101876040B (en) * | 2009-11-17 | 2011-12-07 | 哈尔滨工业大学 | Method for preparing carbon nanotube and aluminum borate whisker hybrid reinforced aluminum-matrix composite material |
| CN104707975A (en) * | 2013-12-12 | 2015-06-17 | 北京有色金属研究总院 | High-thermal-conductivity lamellar graphite/aluminum composite material and preparation method thereof |
| CN106086726A (en) * | 2016-07-18 | 2016-11-09 | 哈尔滨工业大学 | SiC nanowire reinforced aluminum matrix composites and preparation method thereof |
| CN107034378A (en) * | 2017-04-07 | 2017-08-11 | 西安明科微电子材料有限公司 | A kind of hollow alumina ball/carborundum cooperates with the preparation method of reinforced aluminum matrix composites |
| CN107881442A (en) * | 2017-12-26 | 2018-04-06 | 宁波市江北吉铭汽车配件有限公司 | A kind of damper |
| CN110863160A (en) * | 2019-11-11 | 2020-03-06 | 中国科学院上海硅酸盐研究所 | SIALON whisker reinforced aluminum matrix composite material and preparation method thereof |
| CN111074178A (en) * | 2019-12-30 | 2020-04-28 | 珠海凯利得新材料有限公司 | Metal-based composite material and preparation method thereof |
| CN111471943A (en) * | 2020-05-14 | 2020-07-31 | 湖南工程学院 | High-electric-conductivity and heat-conduction aluminum-based composite material and preparation method thereof |
| CN112176262A (en) * | 2020-09-09 | 2021-01-05 | 上海航天精密机械研究所 | High-volume-fraction multiphase hybrid reinforced magnesium-based composite material and preparation method thereof |
-
2004
- 2004-10-26 CN CN 200410043979 patent/CN1246113C/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1333101C (en) * | 2005-12-06 | 2007-08-22 | 哈尔滨工业大学 | Composite material with nano silicon carbide granulate strengthening aluminium base and mfg. process thereof |
| CN101876040B (en) * | 2009-11-17 | 2011-12-07 | 哈尔滨工业大学 | Method for preparing carbon nanotube and aluminum borate whisker hybrid reinforced aluminum-matrix composite material |
| CN104707975A (en) * | 2013-12-12 | 2015-06-17 | 北京有色金属研究总院 | High-thermal-conductivity lamellar graphite/aluminum composite material and preparation method thereof |
| CN106086726A (en) * | 2016-07-18 | 2016-11-09 | 哈尔滨工业大学 | SiC nanowire reinforced aluminum matrix composites and preparation method thereof |
| CN107034378A (en) * | 2017-04-07 | 2017-08-11 | 西安明科微电子材料有限公司 | A kind of hollow alumina ball/carborundum cooperates with the preparation method of reinforced aluminum matrix composites |
| CN107034378B (en) * | 2017-04-07 | 2018-07-27 | 西安明科微电子材料有限公司 | A kind of preparation method of hollow alumina ball/silicon carbide collaboration reinforced aluminum matrix composites |
| CN107881442A (en) * | 2017-12-26 | 2018-04-06 | 宁波市江北吉铭汽车配件有限公司 | A kind of damper |
| CN110863160A (en) * | 2019-11-11 | 2020-03-06 | 中国科学院上海硅酸盐研究所 | SIALON whisker reinforced aluminum matrix composite material and preparation method thereof |
| CN111074178A (en) * | 2019-12-30 | 2020-04-28 | 珠海凯利得新材料有限公司 | Metal-based composite material and preparation method thereof |
| CN111471943A (en) * | 2020-05-14 | 2020-07-31 | 湖南工程学院 | High-electric-conductivity and heat-conduction aluminum-based composite material and preparation method thereof |
| CN112176262A (en) * | 2020-09-09 | 2021-01-05 | 上海航天精密机械研究所 | High-volume-fraction multiphase hybrid reinforced magnesium-based composite material and preparation method thereof |
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