CN1601345A - Method of mfg, LCD device and LCD panel - Google Patents

Method of mfg, LCD device and LCD panel Download PDF

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Publication number
CN1601345A
CN1601345A CN200410083728.1A CN200410083728A CN1601345A CN 1601345 A CN1601345 A CN 1601345A CN 200410083728 A CN200410083728 A CN 200410083728A CN 1601345 A CN1601345 A CN 1601345A
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China
Prior art keywords
viewing area
layer
extension area
film transistor
area
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CN200410083728.1A
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Chinese (zh)
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CN1320396C (en
Inventor
董修琦
张志明
柳俐萍
林堃裕
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AU Optronics Corp
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AU Optronics Corp
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Abstract

The invented display panes includes a supporting structure layer used for supporting between two base plate extended zones to resist the pressure applied to said extended zone. Said making method includes the following steps: providing a colour filter base plate whose surface has a display zone and an extended zone; forming a filter material layer on upper surface of said colour filter base plate; then patterning said filter material layer so as to define a pixel layer in said display zone, at the same time define a supporting structure layer in said extended zone, when the upper surface of said colour filter base plate and undersurface of a thin-film transistor base plate are opposite and said two base plates are combined, said supporting structure layer is supported between two base plate extended zone for resisting the pressure applied to said extended zone.

Description

LCD and display pannel manufacture method
Technical field
The present invention is about a kind of display pannel manufacture method, particularly about a kind of in the LCD processing procedure, provide the structural support is the manufacture method of (IC bonding region) in integrated circuit set zone.
Background technology
Thickness of liquid crystal layer (cell gap) is one of key element that influences the LCD picture quality, often thickness of liquid crystal layer must be narrowed in the processing procedure to improve the liquid crystal answer speed.When the substrate (substrate) of LCD is increasing, the raising that the difficulty of processing procedure is also relative.In LCD housing (cell) processing procedure, the thickness of liquid crystal layer on the big plate base that narrow and to control its uniformity coefficient good, it is better to find out processing procedure stability, and the bigger design of processing procedure allowable error (window), and the yield of product is promoted.
When the big plate base of control (substrate) is gone up the thickness of liquid crystal layer of each display pannel (panel), except suitable formation frame glue (seal) on substrate with as the cushion block (dummy), employed hot pressing pressure in the time of need controlling big plate base to group.Because the pressure of hot pressing is normal uncontrollable very even, and causes the uniformity coefficient (uniformity) of thickness of liquid crystal layer (cell gap) not good, cause the irregular colour (mura) in the demonstration, yield is declined to a great extent.Above-mentioned phenomenon on half penetrated, reflective or the processing procedure of high aperture (because of its thickness of liquid crystal layer originally just wayward) more obvious.
Shown in Figure 1A, in LCD housing (cell) processing procedure, two big plate bases are overlapping to the vertical view after the group.Point out among the figure that a sheet of substrate 1 comprises a plurality of display pannels 2, each display pannel 2 can be divided into a viewing area 21 and an extension area 22.Between two substrates, with frame glue 211 form these viewing areas 21 around to form a cavity, this cavity can be for filling liquid crystal material penetrating with control light in it.This extension area 22 has integrated circuit (not icon) set (IC bonding) in wherein.The alleged display pannel of this paper 2 refer to thin film transistor base plates and on layered struture, or a colored optical filtering substrates and on layered struture.
Figure 1B is the side cutaway view of Figure 1A.Have a thin film transistor (TFT) array 212 and alignment film 213 in the viewing area 21 of the thin film transistor base plate 11 of icon top; Have black matrix 214, filter layer 215, ITO electrode 216 and alignment film 213 in the viewing area 21 of the colored optical filtering substrates 12 of below.So when two substrates engages, press box glue under position a and b, gap 3 (ball spacer) in the viewing area 21 are compression simultaneously.But in extension area 22, because do not have filter layer 215 (color filter) and other separate layer (isolation layer) bed hedgehopping gap 3, gap 3 does not have anchorage force herein.The result causes near the frame glue of left and right sides or upper and lower sides, and the spacing distance of two substrates does not wait and causes the effect as seesaw to make thickness of liquid crystal layer inequality in the viewing area 21, describes in detail and please refer to Fig. 2.
The thickness of liquid crystal layer uneven phenomenon that Fig. 2 is to use the board of measurement thickness of liquid crystal layer to find.In the zone that wherein same color lump is contained, thickness of liquid crystal layer value error is below 0.1 μ m, and the thickness of liquid crystal layer value of different color blocks representative differs more than 0.2 μ m.Be single display device panel 2 among the figure, can obviously find out to be positioned near the different color blocks that easily produces of viewing area 21 frame glue (not icon) on every side.Wherein, cause the influence of different color blocks to go deep into 21 inside, viewing area especially, reduce the homogeneity of thickness of liquid crystal layer in 21 whole districts of viewing area especially with liquid crystal injecting port 217 and the anchorage force of extension area 22 because of no gap.
In sum, prior art still has following shortcoming:
In two plate bases to when group, easily cause thickness of liquid crystal layer inequality in the viewing area.
2. existing gap can't be brought into play its support effect outside the viewing area.
3. can't be more and more large stretch of in response to substrate, the trend that thickness of liquid crystal layer is more and more narrow.
Trace it to its cause, be not have effectively in the extension area and support, the influence of employed hot pressing pressure inequality when being subject to big plate base group.It is a kind of in the LCD processing procedure that this case inventor provides, provide the structural support in the method for producing panel of extension area (IC bonding region) in the hope of under the situation that does not increase fabrication steps, improving above-mentioned shortcoming.
Summary of the invention
It is a kind of in the LCD processing procedure that fundamental purpose of the present invention is to provide, and provide the structural support is the display pannel manufacture method of (IC bonding region) in integrated circuit set zone.
Another object of the present invention is to provide a kind of display pannel manufacture method of utilizing the filter storehouse to form the supporting construction in integrated circuit set zone.
Another object of the present invention is to provide a kind of supporting construction of utilizing reflecting material to form integrated circuit set zone, it is even to keep thickness of liquid crystal layer in substrate during to group.
Another object of the present invention is to provide an a kind of supporting construction is improved image quality with the uniformity coefficient that promotes thickness of liquid crystal layer in the integrated circuit set zone of panel display device structure that in processing procedure, increases.
The invention provides a kind of display pannel manufacture method and the made LCD of foundation method of the present invention.Wherein said method comprises: a thin film transistor base plate is provided, and its surface has one first viewing area and one first extension area, and wherein this first viewing area has a thin film transistor (TFT) array and is formed at wherein; Form an organic material layer on this thin film transistor base plate; This organic material layer of patterning is covered in this thin film transistor (TFT) array to define an organic layer, defines a support structure layers simultaneously in this first extension area.One colored optical filtering substrates is provided, and its surface has one second viewing area and one second extension area; Form one first filter layer in the colored optical filtering substrates upper surface; This first filter layer of patterning defines one first support structure layers in this second extension area simultaneously to define one first picture element layer in this second viewing area.Look the specification demand of display, the formation step that repeats this first support structure layers is covered on this first support structure layers to form a stack layer to define other support structure layers.
The thin film transistor base plate upper surface is relative with the colored optical filtering substrates lower surface, aiming at second viewing area and this first extension area with this first viewing area aims at second extension area and engages two substrates, be supported between this two picture elements layer and this thin film transistor (TFT) array by gap, and the support structure layers that constitutes with this stack layer and organic material is supported between this two substrates extension area to make LCD of the present invention.
Display pannel manufacture method provided by the present invention, when comparing mutually with prior art,
Have more and get row characteristic and advantage ready:
1. form supporting construction when the extension area of display pannel, need not increase other fabrication steps, only need in the time of definition filter layer or organic layer, the definition supporting construction gets final product in extension area.
2. obviously improve the phenomenon of the thickness of liquid crystal layer inequality that is caused when the substrate pressurization is to group in LCD housing (cell) processing procedure, and then can improve image quality.
3. in the processing procedure of the big plate base and the thickness of liquid crystal layer that narrows, what utilization the present invention kept thickness of liquid crystal layer evenly more has a remarkable efficacy.
4. no matter employed gap, viewing area is column or sphere, does not all influence method of the present invention and is used in the processing procedure.
Description of drawings
Figure 1A is in available liquid crystal display housing (cell) processing procedure, and two big plate bases are overlapping to the vertical view after the group;
Figure 1B is the side cutaway view of Figure 1A;
The thickness of liquid crystal layer uneven phenomenon synoptic diagram of Fig. 2 for using measurement platform to find;
Fig. 3 A is that the method according to this invention forms the filter layer on substrate;
Fig. 3 B is the display pannel of the method according to this invention manufacturing;
Fig. 4 A is the display pannel with column gap of the method according to this invention manufacturing;
Fig. 4 B is the display pannel of arranging with another pattern picture element layer according to Fig. 4 A;
Fig. 5 is the display shell body structure that comprises panel construction shown in Figure 3;
Fig. 6 is another pattern display pannel of the method according to this invention manufacturing;
Fig. 7 is the display shell body structure that comprises panel construction shown in Figure 6, and it uses spherical gap to be supported in the viewing area; And
Fig. 8 is the LCD according to the inventive method manufacturing, and it uses spherical gap to be supported in the viewing area, and has stack layer and support structure layers together support in extension area.
Symbol description
1 big plate base 215b second support structure layers
11, the blue picture element layer of 11a thin film transistor base plate 215C
12,12a colored optical filtering substrates 216 transparency electrodes (ITO electrode)
2 display pannels, 217 liquid crystal injecting ports
21 viewing areas, 218 stack layers
21a viewing area 22 extension areas
21b viewing area 22a extension area
211 frame glue 22b extension areas
212 thin film transistor (TFT) arrays, 3 spherical gap
213 alignment films, 31 column gap
214 black matrix 4 thin film transistor (TFT) arrays
215 filter layer 5A organic layers
215A first picture element layer (redness) the 5a support structure layers
215a first support structure layers 51 aluminum metal layers
The 215B second picture element layer (green)
Embodiment
Now cooperate icon that LCD of the present invention and display pannel manufacture method are described in detail in detail, and enumerate preferred embodiment and be described as follows:
Please refer to Fig. 3 A, for the method according to this invention forms the filter layer on substrate.One colored optical filtering substrates 12 at first is provided, and its surface has a viewing area 21a and an extension area 22a.Form black matrix 214 on this substrate 12 in case leak-stopping light forms the exposed surface of one first filter layer 219 in this substrate 12 and black matrix 214 subsequently.Please refer to Fig. 3 B, be the display pannel of the method according to this invention manufacturing.Form one first picture element layer 215A between the black matrix 214 in icon colored optical filtering substrates 12 tops and form one first support structure layers 215a simultaneously, form one second picture element layer 215B and one second support structure layers 215b subsequently.The formation method of above-mentioned picture element layer and support structure layers, behind patterning, the first filter layer that removes partial graph 3A defines this first support structure layers 215a in this extension area 22a simultaneously to define this first picture element layer 215A in the 21a of this viewing area.Form one second filter layer (not icon) again on all exposed surfaces of this substrate 12, black matrix 214, this first picture element layer 215A and this first support structure layers 215a.After patterned, remove this second filter layer of part and go up and the side of this first picture element layer 215A on 21 surfaces in this viewing area, define this second support structure layers 215b simultaneously and be covered on this first support structure layers 215a to form a stack layer 218 to define this second picture element layer 215B.In the successive process, lower surface is relative when engaging when these colored optical filtering substrates 12 upper surfaces and a thin film transistor base plate (not icon), and this stack layer 218 provides support and resist the pressure that imposes on this two substrates extension area between this two relative substrate extension area 22a.After forming frame glue around the 21a of this viewing area, can form the zone of a filling liquid crystal material.When forming this first and second support structure layers, visual display unit specification difference is defined different supporting construction layer thicknesses.Filter is the most commonly used with red, green, blue look person, and it is that pigment dispersing is made in photoresistance liquid, can utilize gold-tinted processing procedure or other technology (as pigment dispersing or printing transferring method) to form the strip array of Red Green Blue on substrate.
Please refer to Fig. 4 A, if described this first picture element layer of Fig. 3 B 215A is red, this second picture element layer 215B is green, then after this redness picture element layer 215A and green picture element layer 215B formation, forms a blue picture element layer 215C with same process and shows upward needed three primary colors picture element layer to constitute.In extension area, form three layers of support structure layers simultaneously with above-mentioned three primary colors picture element layer.More can form a transparency electrode 216 (for example ITO electrode) and a transparent optical resistance layer (not icon) afterwards on this substrate 12, and this transparent optical resistance layer of patterning also can define the 4th support structure layers 31a on these three layers of support structure layers simultaneously to define on the ITO electrode 216 of column gap 31 in the 21a of this viewing area.Increase in like manner or minimizing supporting construction number of layers are to meet the actual demand of processing procedure.Fig. 4 B is depicted as another type of array of picture element layer, and those picture element layers have the fraction overlapping region each other, and its processing procedure is identical with Fig. 4 A, and the formation in regular turn along with RGB three picture element layers and column gap also can define four layers of support structure layers in regular turn.
Please refer to Fig. 5, on the colored optical filtering substrates 12 that comprises panel construction shown in Fig. 3 B, form a plurality of spherical gaps son 3 in these colored optical filtering substrates 12 upper surfaces; Or utilizing to comprise has column gap son 31 panel constructions shown in Fig. 4 A or Fig. 4 B, increases the following step to form a display shell body structure.One thin film transistor base plate 11 is provided, and its surface also has a viewing area 21b and an extension area 22b; After forming frame glue 211 around the viewing area of substrate 11 lower surfaces or substrate 12 upper surfaces, thin film transistor base plate 11 lower surfaces are relative with substrate 12 upper surfaces, and this viewing area 21a aims at this viewing area 21b and this extension area 22b aims at this extension area 22b pressurization and engages.In the engaging process, those spherical gap sons 3 or column gap 31 provide support between this viewing area 21a and viewing area 21b.At this moment, between this extension area 22a and extension area 22b, provide support jointly to keep stable the even of thickness of liquid crystal layer 23 that reach of processing procedure by stack layer 218 and those spherical gap 3.
Please refer to Fig. 6, be another pattern display pannel of the method according to this invention manufacturing.This method provides a thin film transistor base plate 11a, and its surface has a viewing area 21b and an extension area 22b.The viewing area 21b of this thin film transistor base plate upper surface has a thin film transistor (TFT) array 4 and is formed at wherein, and extension area 22b then has integrated circuit (not icon), and set thereon.Form an organic material layer (not icon) subsequently on this substrate 11a; After the chemical property of patterned change part organic material layer, the organic material layer that removes the organic material layer that changes voltinism in modes such as developer solution or etchings again or do not change voltinism is covered on this thin film transistor (TFT) array 4 to define an organic layer 5A, this organic layer 5A can be insulating material, defines a support structure layers 5a simultaneously in this extension area 22b.In the successive process, when this thin film transistor base plate 11a upper surface and colored optical filtering substrates (not icon) lower surface relative bonding, provide this extension area 22b support effect by this support structure layers 5a.Above-mentioned organic layer 5A surface has wavy structure to obtain to be fit to the reflecting effect of human eye angle, and this wavy structure is caused by exposure.Form an aluminum metal layer 51 according to its wavy surface subsequently on this organic layer 5A, then this aluminum metal layer 51 is reached the purpose of reflection jointly with this organic layer 5A.When forming this support structure layers 5a, visual display unit specification, thickness of liquid crystal layer, gap vary in size and are adjusted different-thickness.
Please refer to Fig. 7,, increase following steps to form a LCD in comprising panel construction shown in Figure 6.Other provides a colored optical filtering substrates 12a, has a viewing area 21a and an extension area 22a, and it has the viewing area 21a lower surface that black matrix 214, filter layer 215, ITO electrode 216 are formed at this substrate 12a in regular turn.Form a plurality of spherical gaps 31 on this organic layer 5A or ITO electrode 216 lower surfaces.After forming frame glue 211 around the viewing area of arbitrary substrate, this thin film transistor base plate 11a upper surface is relative with colored optical filtering substrates 12a lower surface, and this viewing area 21b aims at this viewing area 21a and this extension area 22b aims at this extension area 22a and engages, and is supported between this viewing area 21b and this viewing area 21a with this a plurality of spherical gaps 30.Above-mentioned support structure layers 5a can be used as the cushion block of those spherical gap 30, and both are superimposed and provide support jointly between this extension area 22b and this extension area 22a.When the pressure that puts on frame glue in the two substrates engaging process was uneven, this support structure layers 5a and those spherical gap 30 power that provides support changed with the substrate spacing that prevents viewing area and extension area and influences thickness of liquid crystal layer in the viewing area.Spherical gap 31 of icon replaces with column gap also can obtain identical effect.
Please refer to Fig. 8, according to the LCD of the inventive method manufacturing.This LCD comprises: a thin film transistor base plate 11a, its surface is divided into one first viewing area 21b and one first extension area 22b.Has a thin film transistor (TFT) array 4 in the 21b of this first viewing area.One colored optical filtering substrates 12a is positioned at thin film transistor base plate 11a top, and its surface is divided into one second viewing area 21a and one second extension area 22b.Definition one first picture element layer 215A is made of one first filter within the 21a of this second viewing area.Within the 21a of this second viewing area, the side of this first picture element layer 215A defines one second picture element layer 215B, is constituted by one second filter.Other has a stack layer 218 in this second extension area 22a, be stacked under this first filter by this second filter to constitute.Between two substrates, have a plurality of spherical gap sons 3 or column gap (not icon).When thin film transistor base plate 11a upper surface relative with colored optical filtering substrates 12a lower surface, when aiming at the second viewing area 21a and this first extension area 22b and aim at the second extension area 22a and engage with this first viewing area 21b, this a plurality of gaps 3 is between this two picture elements layer 215A, between 215B and this thin film transistor (TFT) array 4, and be supported between this first extension area 22b and the second extension area 22a with this stack layer 218.
Still please refer to Fig. 8,4 cover an organic layer 5A on thin film transistor (TFT) array.In the second extension area 22b, define a support structure layers 5a simultaneously, its material is identical with this organic layer 5A, as this two substrates 11a, when 12a engages, with this support structure layers 5a and this stack layer 218 is the cushion block of spherical gap 30 in the extension area jointly, the three is superimposed and is supported in two extension area 22a, between the 22b.After wherein above-mentioned two substrates 11a, 12a engage, comprise that more one removes the fabrication steps of this second extension area 22b, so that follow-up integrated circuit is fixed in this first extension area 22a.

Claims (10)

1. a display pannel manufacture method is characterized in that, this method comprises at least:
One colored optical filtering substrates is provided, and its surface has one first viewing area and one first extension area;
Form at least one filter layer in this first viewing area of this colored optical filtering substrates and the upper surface of this first extension area; And
This at least one filter layer of patterning reaches at least one support structure layers in this first extension area to form at least one picture element layer in this first viewing area.
2. described method as claimed in claim 1 is characterized in that, more comprises:
Form a transparency electrode on this picture element layer;
Form a transparent optical resistance layer on this transparency electrode; And
This transparent optical resistance layer of patterning is to form at least one column gap in this first viewing area.
3. the method for claim 1 is characterized in that, forms at least one filter layer and comprises in the step of the upper surface of this first viewing area of this colored optical filtering substrates and this first extension area:
Form one first filter layer in this first viewing area of this colored optical filtering substrates and the upper surface of this first extension area;
This first filter layer of patterning reaches one first support structure layers in this first extension area to form one first picture element layer in this first viewing area; And
Form one second filter layer on this first picture element layer, this first support structure layers and this colored optical filtering substrates exposed surface.
4. method as claimed in claim 3, it is characterized in that, form at least one filter layer and more comprise this second filter layer of patterning forming one second picture element layer on this first picture element layer and be positioned at this first viewing area, and form one second support structure layers on this first support structure layers and be positioned at this first extension area in the step of the upper surface of this first viewing area of this colored optical filtering substrates and this first extension area.
5. a display pannel manufacture method is characterized in that, this method comprises at least:
One thin film transistor base plate is provided, and its surface has one first viewing area and one first extension area;
Form a thin film transistor (TFT) array in this first viewing area;
Form an organic material layer on this first viewing area of this thin film transistor base plate and this first extension area and cover this thin film transistor (TFT) array; And
This organic material layer of patterning is covered in this thin film transistor (TFT) array and defines a support structure layers in this first extension area to define an organic layer.
6. method as claimed in claim 5 is characterized in that, more comprises:
Form a plurality of gaps on this thin film transistor base plate;
One colored optical filtering substrates is provided, and its surface has one second viewing area and one second extension area; And
Engage this two substrates, wherein this thin film transistor base plate upper surface is with respect to this colored optical filtering substrates lower surface, this first viewing area is this second viewing area and this first extension area this second extension area relatively relatively, and this support structure layers is supported between this two substrates extension area and this a plurality of gaps is supported between this two substrates.
7. method as claimed in claim 5 is characterized in that, more comprises:
Form a wavy structure on this organic layer surface.
8. a LCD is characterized in that, comprises at least:
One thin film transistor base plate, its surface are defined as one first viewing area and one first extension area;
One thin film transistor (TFT) array is positioned at first viewing area of this thin film transistor base plate upper surface;
One colored optical filtering substrates is positioned at this thin film transistor base plate top, and this colored optical filtering substrates surface is divided into one second viewing area and one second extension area;
At least one picture element layer is defined within this second viewing area of this colored optical filtering substrates lower surface;
One stack layer is in this second extension area and be supported between this first extension area and second extension area; And
A plurality of gaps is distributed on this thin film transistor base plate and is supported between this first picture element layer and this thin film transistor (TFT) array.
9. LCD as claimed in claim 8 is characterized in that, has a plurality of picture element layers in this second viewing area of this colored optical filtering substrates lower surface, and every kind of picture element layer is formed by a kind of filter layer.
10. LCD as claimed in claim 8 is characterized in that, comprises that more a support structure layers is positioned at above-mentioned first extension area and is superimposed with this stack layer.
CNB2004100837281A 2004-10-14 2004-10-14 Method of mfg, LCD device and LCD panel Expired - Fee Related CN1320396C (en)

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Application Number Priority Date Filing Date Title
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CN1320396C CN1320396C (en) 2007-06-06

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