CN1591337A - Continuous cast logistic simulation system based on computer - Google Patents
Continuous cast logistic simulation system based on computer Download PDFInfo
- Publication number
- CN1591337A CN1591337A CN 200410009213 CN200410009213A CN1591337A CN 1591337 A CN1591337 A CN 1591337A CN 200410009213 CN200410009213 CN 200410009213 CN 200410009213 A CN200410009213 A CN 200410009213A CN 1591337 A CN1591337 A CN 1591337A
- Authority
- CN
- China
- Prior art keywords
- production
- simulation
- continuous casting
- emulation
- production run
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004088 simulation Methods 0.000 title claims description 46
- 238000004519 manufacturing process Methods 0.000 claims abstract description 120
- 238000009749 continuous casting Methods 0.000 claims abstract description 49
- 238000000034 method Methods 0.000 claims abstract description 20
- 238000012544 monitoring process Methods 0.000 claims abstract description 11
- 238000004891 communication Methods 0.000 claims abstract description 10
- 238000001816 cooling Methods 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 238000007726 management method Methods 0.000 claims description 8
- 238000005266 casting Methods 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 6
- 238000004364 calculation method Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 239000012530 fluid Substances 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims description 2
- 230000033772 system development Effects 0.000 claims description 2
- 238000012800 visualization Methods 0.000 claims description 2
- -1 weight Substances 0.000 claims description 2
- 238000003723 Smelting Methods 0.000 abstract description 2
- 238000011160 research Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000009628 steelmaking Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 235000019628 coolness Nutrition 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000010310 metallurgical process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Landscapes
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- General Factory Administration (AREA)
Abstract
The present invention provides an emulator system of continuous casting logistics based on computer. Said emulator system includes emulation kernel, project scheduling emulator, process card memory and monitoring display equipment. Said emulation kernel includes the subsystems of production process communication, production process control, production process emulation, production process tracking, clock management, debugging, journal and production information issuance, etc. Every subsystem is correspondent to every link of continuous casting production. The process card memory can be used for storing the various process parameters of continuous casting production process and the project scheduling emulator can simulate the role of steel-smelting plant scheduler so as to create the running environment of continuous casting production for system, and the monitoring display equipment can be used for monitoring emulation of computer and give out picture display of continuous casting production process.
Description
Technical field
The invention belongs to metallurgical production simulation technical field, a kind of analogue system of computer based continuous cast logistic particularly is provided, the casting process logistics simulation to steel-making is used to simulate the production run of continuous casting.
Background technology
Iron and Steel Production is a typical mixture length, complicated physics, chemical process interweave, various sudden changes and uncertain factor are various, temperature, chemical constitution and physical aspect are all completely different in each operation between raw material, semi-manufacture and the finished product, in addition the information that can directly utilize metallurgical process and knowledge very little, also there are a lot of problems in the research of metallurgical production process.At present, the effective way that addresses this problem is to utilize system modelling, emulation technology, come simulating reality steel and iron industry production overall process, like this, can reproduce by the flow process of visual rationingization, the process situation is analyzed, reduced empirical in the steel manufacture process, improve its science.
Continuous casting is as a key link of metallurgical production process, and the execution that its logistics progress is produced Production Scheduling, logistics, raising lumber recovery and plant factor, cut down the consumption of energy etc. plays an important role.
At present, the research at continuous cast logistic both at home and abroad rests on production schedule layer mostly, and the association of each production equipment of continuous casting is related to seldom; To the big multiple point of research of continuous casting production details aspects such as quality at the solidifying of molten steel, strand.And continuous casting interacts with other production link as one of link of metallurgical production process, to simulation metallurgic product overall process, crucial meaning is arranged.
Summary of the invention
The object of the present invention is to provide a kind of logistics simulation of continuous casting, be used to simulate the production run of continuous casting.Invention is a background with the sub-problem under national 863 projects " metallurgical industry manufacturing execution system " " steel-smelting continuous casting-hot rolling flowsheeting ", has solved and realized an important bottleneck---the logistics simulation of continuous casting production link of metallurgical industry manufacturing execution system.It is set about from each production equipment of continuous casting, on the basis of each production equipment modeling, has realized the accuracy and the versatility of analogue system by configuration; By the distributed emulation structure, build the continuous casting production environment, realized the independence of system.This invention not only can be used as the emulation platform that the research continuous casting is produced, and also can be used as a node of whole metallurgical production distributed emulation, supports the analysis of the related question of continuous casting and other production link.
The present invention is made of simulation kernel 1, planned dispatching emulator 2, monitoring display equipment 3, the operation card storer 4 that Ethernet LAN 5 connects.Wherein, planned dispatching emulator 2 and operation card storer 4 have been built the continuous casting production environment; Simulation kernel 1 is realized the emulation of continuous casting production process; Monitoring display equipment 3 is finished the demonstration to the emulation content.
On function, emulation of the present invention reception fabrication order in the continuous casting production process, open and water, cast and water eventually process, wherein emulation has all been carried out in changing Da Bao, change tundish in the casting cycle, the cast of big bag, middle bag cast, throwing, cutting etc.
Simulation kernel 1 comprises that production run communication 6, production run control 7, industrial process simulation 8, production run follow the tracks of 9, Clock management 10, debugging 11, daily record 12 and production information are issued 13 subsystems.Wherein production run communication 6 emulation mutual between continuous casting production process and the scheduling, it has defined a series of message by abstract various fabrication orders, simulation kernel 1 according to the content-defined production equipment of message, determine that technological parameter and tissue produce, thereby realized the versatility of this invention.Production run control 7 monitors the state and the ruuning situation of each emulator, coordinate the operation of total system, information according to outer ministry dispatching transmission, carry out the production run commander, require to adjust production run according to the control of production run, with the information of some production runes and production result by production run communication 6 notice scheduling.The analytic statistics and the continuous casting utilization factor statistics of logistic track, production run that production run has been followed the tracks of 9 emulation, wherein logistic track relates to heat tracking, ladle tracking, hot-fluid tracking and slab tracking, by logistic track, obtain the corresponding relation between various production informations such as ladle arrives, ladle begins/finish cast, strand cuts marking and the heat.Clock management 10 is implemented in the operation of propulsion system on the time shaft, safeguards simulation clock and continuous casting production time scene.Debugging 11 provides special debugging module for the maintainability of the system development convenience and the system of assurance.The main incident that daily record 12 record simulation processes take place, log information can configurations, also can be closed.Production information issue 13 dynamically sends with the form of broadcasting production information to the outside.
Industrial process simulation 8 is cores of this invention, is clue with each major equipment that constitutes continuous casting production process, the basic act of simulation production run.The continuous casting major equipment of emulation comprises panoramic table 20, wraps 21 greatly, 22,1～12 flow object 23 of tundish, and each flow object 23 comprises crystallizer 24, crystallizer cooling system 30, vibrational system 31, secondary cooling system 25, two cold but systems 32, straightening system 26, diced system 27, marking system 28 and strand system 29.Wherein, panoramic table 20 is simulated satchels, is unloaded bag and turning course, and the current location of panoramic table (arm) is calculated according to speed of gyration; The casting process of the big bag of big bag 21 simulations, and weight, the temperature of the big Baogang of dynamic calculation water, tundish 22 simulations open and water, pour into a mould, in the packet procedures of guaranteeing replacement, the temperature of Baogang's water, weight, composition in the dynamic calculation; Crystallizer 24 simulation mould liquid level and adjusted size; The 30 simulation crystallizer coolings of crystallizer cooling system; Vibrational system 31 simulation crystallizer vibrations; Secondary cooling system 25 simulations two cold processes, and calculate the strand Temperature Influence; The slab pulling rate calculates in straightening system 26; Diced system 27 is according to scale simulation strand cutting process; Marking machine system 28 simulates marking according to the marking rule to the strand that moves to the marking position; The motion of strand on roller-way of strand system 29 simulation well cuttings.
Planned dispatching emulator 2 has been simulated the role of steelworks scheduling, for system has set up the running environment that continuous casting is produced.It comprises planning management 14, continuous casting installation for casting parameter 15, logistics scheduling 16, production run communication 17.Planned dispatching emulator 2 has two kinds of methods of operation, when continuous cast logistic emulation as one independently during system, this module is set up the production run environment by user's input and reading database; When system during as node of distributed emulation, then various parameters obtain from LAN 5 by message.
Operation card storer 4 has been stored the various technological parameters of continuous casting production process.Simulation kernel 1 is by selecting suitable technological parameter emulation production run.
Monitoring display equipment 3 provides the visualization interface of continuous cast logistic emulation.It receives the production process data that production information issue 13 is issued by LAN 5, obtains the state of present continuous casting production status and each subset.Monitoring display equipment 3 separates fully with simulation process, and only the data that define by LAN 5 usefulness are carried out alternately.
The invention has the advantages that:
1, by modeling to conticaster, the difference of different conticasters is partly become the parameter that can import, bag specification and life-span, crystallizer size, fluxion etc. for example, the conticaster of actual emulation is by these parameter decisions, therefore the conticaster of emulation of the present invention has good versatility, can emulation continuous casting production process widely.
2, the continuous casting production process of emulation carries out according to the fabrication order of dispatch interface transmission, can change the production run of continuous casting by different traffic orders, this not only makes the present invention can show various production run, also makes more effective to the research of continuous casting production process.
3, the present invention not only has independence, can also unite with the production analogue system of other station (converter, refining etc.) to constitute the analogue system that can simulate the production run of whole factory.In this case, the industrial process simulation system of whole factory (or factory's part) be a distributed analogue system, and native system exists as distributed node.In native system, solved the subject matter of two distributed systems, the maintenance of communication standard and scene time consistency.
4, the present invention is not limited to the simple continuous casting production process of emulation, problem of management to continuous casting production also compares comprehensive consideration simultaneously, embedded production management module a lot, as the logistic track system, the production run of continuous casting is being demonstrated on more aspect.
5, the present invention can be used to support work such as metallurgical STEELMAKING PRODUCTION plan layout, continuous casting production debugging, the test of metallurgical new product scheme.
Description of drawings
Fig. 1 is emulate system architecture figure of the present invention.
Fig. 2 is that industrial process simulation subsystem of the present invention is formed synoptic diagram.
Claims (6)
1, a kind of analogue system of computer based continuous cast logistic is characterized in that: by simulation kernel (1), planned dispatching emulator (2), monitoring display equipment (3), the operation card storer (4 constitute) of Ethernet LAN (5) connection; Wherein, planned dispatching emulator (2) and operation card storer (4) have been built the continuous casting production environment; Simulation kernel (1) is realized the emulation of continuous casting production process; Monitoring display equipment (3) is finished the demonstration to the emulation content; Emulation the reception fabrication order in the continuous casting production process, open and water, cast and water eventually process, wherein emulation has all been carried out in changing Da Bao, change tundish in the casting cycle, the cast of big bag, middle bag cast, throwing, cutting.
2, according to the described analogue system of claim 1, it is characterized in that: simulation kernel (1) comprises production run communication (6), production run control (7), industrial process simulation (8), production run tracking (9), Clock management (10), debugging (11), daily record (12) and production information issue (13) subsystem; Wherein production run communication (6) emulation mutual between continuous casting production process and the scheduling, it has defined a series of message by abstract various fabrication orders, simulation kernel (1) according to the content-defined production equipment of message, determine that technological parameter and tissue produce, realized versatility; Production run control (7) monitors the state and the ruuning situation of each emulator, coordinate the operation of total system, information according to outer ministry dispatching transmission, carry out the production run commander, require to adjust production run according to the control of production run, with the information of some production runes and production result by the scheduling of production run communication (6) notice; The analytic statistics and the continuous casting utilization factor statistics of logistic track, production run that production run has been followed the tracks of (9) emulation, wherein logistic track relates to heat tracking, ladle tracking, hot-fluid tracking and slab tracking, by logistic track, obtain that ladle arrives, ladle begins/finishes cast, strand cuts the corresponding relation between various production informations of marking and the heat; Clock management (10) is implemented in the operation of propulsion system on the time shaft, safeguards simulation clock and continuous casting production time scene; Debugging (11) provides special debugging module for the maintainability of the system development convenience and the system of assurance; The main incident that daily record (12) record simulation process takes place, log information can configurations, also can be closed; Production information issue (13) dynamically sends with the form of broadcasting production information to the outside.
3, according to claim 1 or 2 described analogue systems, it is characterized in that: each major equipment that industrial process simulation (8) constitutes continuous casting production process is a clue, the basic act of simulation production run; The continuous casting major equipment of emulation comprises panoramic table (20), big bag (21), tundish (22), 1～12 flow object (23), and each flow object (23) comprises crystallizer (24), crystallizer cooling system (30), vibrational system (31), secondary cooling system (25), two cold but systems (32), straightening system (26), diced system (27), marking system (28) and strand system (29); Wherein, panoramic table (20) is simulated satchel, is unloaded bag and turning course, and the current location of panoramic table is calculated according to speed of gyration; The casting process of the big bag of big bag (21) simulation, and weight, the temperature of the big Baogang of dynamic calculation water, tundish (22) simulation open and water, pour into a mould, in the packet procedures of guaranteeing replacement, the temperature of Baogang's water, weight, composition in the dynamic calculation; Crystallizer (24) simulation mould liquid level and adjusted size; The cooling of crystallizer cooling system (30) simulation crystallizer; The vibrations of vibrational system (31) simulation crystallizer; Secondary cooling system (25) simulation two cold processes, and calculate the strand Temperature Influence; The slab pulling rate calculates in straightening system (26); Diced system (27) is according to scale simulation strand cutting process; Marking machine system 28 simulates marking according to the marking rule to the strand that moves to the marking position; The motion of strand on roller-way of strand system (29) simulation well cutting.
4, according to the described analogue system of claim 1, it is characterized in that: planned dispatching emulator (2) has been simulated the role of steelworks scheduling, for system has set up the running environment that continuous casting is produced; It comprises planning management (14), continuous casting installation for casting parameter (15), logistics scheduling (16), production run communication (17); Planned dispatching emulator (2) has two kinds of methods of operation, when continuous cast logistic emulation as one independently during system, this module is set up the production run environment by user's input and reading database; When system during as node of distributed emulation, then various parameters obtain from LAN (5) by message.
5, according to the described analogue system of claim 1, it is characterized in that: operation card storer (4) has been stored the various technological parameters of continuous casting production process; Simulation kernel (1) is by selecting suitable technological parameter emulation production run.
6, according to the described analogue system of claim 1, it is characterized in that: monitoring display equipment (3) provides the visualization interface of continuous cast logistic emulation; It receives the production process data that production information issue (13) is issued by LAN (5), obtains the state of present continuous casting production status and each subset; Monitoring display equipment (3) separates fully with simulation process, only carries out alternately with the data that define by LAN (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200410009213 CN1275154C (en) | 2004-06-17 | 2004-06-17 | Continuous cast logistic simulation system based on computer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200410009213 CN1275154C (en) | 2004-06-17 | 2004-06-17 | Continuous cast logistic simulation system based on computer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1591337A true CN1591337A (en) | 2005-03-09 |
| CN1275154C CN1275154C (en) | 2006-09-13 |
Family
ID=34600251
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200410009213 Expired - Lifetime CN1275154C (en) | 2004-06-17 | 2004-06-17 | Continuous cast logistic simulation system based on computer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1275154C (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1326040C (en) * | 2005-05-20 | 2007-07-11 | 冶金自动化研究设计院 | Converter imitating system based on computer |
| CN101923600A (en) * | 2010-09-29 | 2010-12-22 | 中冶南方工程技术有限公司 | Logistics simulation method for steelmaking continuous casting workshop |
| CN102637234A (en) * | 2012-04-25 | 2012-08-15 | 中冶南方工程技术有限公司 | Blast furnace under-tank simulation system based on computer and simulation method thereof |
| CN1885328B (en) * | 2006-06-20 | 2012-09-26 | 东北大学 | Steelmaking-continuous casting tundish batch plan method and system |
| CN102087506B (en) * | 2009-12-04 | 2012-12-12 | 中国石油天然气股份有限公司 | Crude oil pipe transportation process simulation and automatic test scheme compilation system and automatic generation method thereof |
| CN106468888A (en) * | 2016-08-31 | 2017-03-01 | 北京金恒博远冶金技术发展有限公司 | A kind of mould liquid level automatic control simulation system |
| CN109557881A (en) * | 2018-11-19 | 2019-04-02 | 冶金自动化研究设计院 | A kind of computer based steel-making logistics system simulation |
| CN112068455A (en) * | 2020-07-30 | 2020-12-11 | 北京旷视机器人技术有限公司 | Task simulation method, system, device, electronic equipment and readable storage medium |
| WO2021082458A1 (en) * | 2019-10-30 | 2021-05-06 | 苏州大学 | Full steelmaking process simulation experiment system, and method |
-
2004
- 2004-06-17 CN CN 200410009213 patent/CN1275154C/en not_active Expired - Lifetime
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1326040C (en) * | 2005-05-20 | 2007-07-11 | 冶金自动化研究设计院 | Converter imitating system based on computer |
| CN1885328B (en) * | 2006-06-20 | 2012-09-26 | 东北大学 | Steelmaking-continuous casting tundish batch plan method and system |
| CN102087506B (en) * | 2009-12-04 | 2012-12-12 | 中国石油天然气股份有限公司 | Crude oil pipe transportation process simulation and automatic test scheme compilation system and automatic generation method thereof |
| CN101923600A (en) * | 2010-09-29 | 2010-12-22 | 中冶南方工程技术有限公司 | Logistics simulation method for steelmaking continuous casting workshop |
| CN102637234A (en) * | 2012-04-25 | 2012-08-15 | 中冶南方工程技术有限公司 | Blast furnace under-tank simulation system based on computer and simulation method thereof |
| CN102637234B (en) * | 2012-04-25 | 2014-08-06 | 中冶南方工程技术有限公司 | Blast furnace under-tank simulation system based on computer and simulation method thereof |
| CN106468888A (en) * | 2016-08-31 | 2017-03-01 | 北京金恒博远冶金技术发展有限公司 | A kind of mould liquid level automatic control simulation system |
| CN106468888B (en) * | 2016-08-31 | 2019-05-31 | 北京金恒博远科技股份有限公司 | A kind of mould liquid level automatic control simulation system and method |
| CN109557881A (en) * | 2018-11-19 | 2019-04-02 | 冶金自动化研究设计院 | A kind of computer based steel-making logistics system simulation |
| WO2021082458A1 (en) * | 2019-10-30 | 2021-05-06 | 苏州大学 | Full steelmaking process simulation experiment system, and method |
| CN112068455A (en) * | 2020-07-30 | 2020-12-11 | 北京旷视机器人技术有限公司 | Task simulation method, system, device, electronic equipment and readable storage medium |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1275154C (en) | 2006-09-13 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101966570B (en) | Continuous casting entity simulation and virtualization realization platform | |
| CN100561383C (en) | The cooling of sheet billet continuous casting secondary reaches dynamically gently depresses off-line emulation system | |
| CN106180619A (en) | A kind of system approach of casting process Based Intelligent Control | |
| CN102189237B (en) | System integration technology for dynamic soft reduction of continuously-cast billet | |
| CN1275154C (en) | Continuous cast logistic simulation system based on computer | |
| CN101604145B (en) | Integrative simulation system of production plan of steel making, continuous casting and hot rolling | |
| CN1556486A (en) | Integrated iron and steel enterprise production process on line planning and controlling system and method | |
| CN1326040C (en) | Converter imitating system based on computer | |
| CN101908092A (en) | Iron-making and steel-making continuous casting integrated dispatching system | |
| CN112241579A (en) | Virtual simulation system and method for steel production process | |
| CN106530136A (en) | 3D display monitoring method and system for real-time production information of nuclear power station | |
| CN102637234A (en) | Blast furnace under-tank simulation system based on computer and simulation method thereof | |
| CN101760578B (en) | Converter smelting operation decision supporting system | |
| CN116451283A (en) | Steelmaking crown block logistics digital twin simulation system and method | |
| CN116300704A (en) | Technological island design method supporting virtual debugging | |
| CN114758088A (en) | Rare earth production process virtual inspection and process simulation method and system | |
| Xin et al. | Modeling of LF refining process: A review | |
| CN117575390A (en) | Bridge monitoring management system based on BIM | |
| Yang | Application of BIM technology in construction cost management of building engineering | |
| CN117150594A (en) | Virtual reality-based ferrous metallurgy process three-dimensional visualization and simulation system construction method | |
| CN109557881A (en) | A kind of computer based steel-making logistics system simulation | |
| CN114433834B (en) | Integrative intelligent control system of sand mixing molding pouring | |
| CN115758615A (en) | Digital twinning realization method based on finite element simulation model of continuous casting equipment | |
| CN115049228A (en) | Construction method of steelmaking-continuous casting section logistics simulation intelligent system | |
| CN110065069B (en) | Method, system and medium for displaying state of rail type inspection robot |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20060913 |
|
| CX01 | Expiry of patent term |