Summary of the invention
Purpose of the present invention just provides a kind of production technique of rigidity igniting head, and is poor with the product performance index consistence that the solution existing manufacturing technique exists, the problem that production efficiency is low.
The technical solution used in the present invention is: comprise following operation:
1, steel band dashes in advance: steel band is gone out pilot hole and electrode isolation hole, and the electrode isolation hole is positioned at the middle part, and outpours the plastic strip along length direction at place, electrode isolation hole.
2, steel band dashes eventually: two ends and both sides in described steel band electrode isolation hole are gone out the separation cylindrical void respectively, plastic strip is divided into unit of plastic, make steel band become in pairs electrode, one end of electrode keeps connecting band, the described pilot hole of one row is arranged on this connecting band, and every counter electrode is wrapped up by a unit of plastic; Welded bridge silk between the other end of every counter electrode then.
3, mix medicine: make medicine head raw material.
4, be stained with medicine: the bridge silk is stretched in the medicine head raw material that mixed medicine forms, be stained with the medicine oven dry, repeat repeatedly, be stained with the lacquer oven dry then.
5, cover protecting jacket: outside the medicine head, put protecting jacket.
6, medicine head resistance value sorting.
7, dry eventually: the product qualified to sorting carries out last drying.
Described steel band carries out on pre-impact machine group of steel band and injection moulding machine in operation in advance; Described width of steel band is 21mm; Per 20 pilot hole spacings are 118mm; Described plastics are new LDPE (film grade).
Described steel band also comprises with the enlarging projection instrument in the operation eventually checks that the bridge wire bond connects the outward appearance of position and shaped electrode, the work in-process after dashing eventually are coiled on the special-purpose disk.
Medicine head raw material in described mixed pharmaceutical worker's preface is divided into is stained with medicine and common drug in advance, and the cartridge bag of being stained with is in advance wherein drawn together nitro-cotton, LDNP and butylacetate, and its weight ratio is (2-4): (2-4): (1-2); Described common drug comprises plumbic oxide, LDNP, zirconium powder, nitro-cotton, by weight (10~120): (40~60): (35~50): (65~85) are inserted in the container, mix 3~4 hours with agitator air.
The described pharmaceutical worker's of being stained with preface is stained with medicine and oven dry hockets seven times altogether, then is stained with lacquer and the oven dry secondary that hockets again; When being stained with medicine described electrode there is an end of bridge silk in described medicine head raw material, to dip in, subsequently oven dry; The preceding medicine head raw material of being stained with medicine for twice is the described medicine of being stained with in advance, is stained with medicine and adopts described common drug for five times of the back; Oven dry is carried out in infrared rays tunnel like drying oven, adopts multistage segmentation temperature control, and is provided with exhaust system.
Described medicine head resistance value sorting operation is carried out on the resistance separator, measures the resistance value of medicine head totally and rejects defective medicine head, checks also simultaneously whether protecting jacket is arranged on the medicine head.
Described whole drying process carries out in constant temperature oven, and temperature is 70 ℃ ± 5 ℃, and the time is no less than 48 hours.
The pharmaceutical worker's of being stained with preface of the present invention adopt repeatedly be stained with medicine, drying hockets, and makes that each to be stained with dose less and equal substantially, dry thorough, the stable performance unanimity has obviously improved the quality of medicine head.And the outer protecting jacket of medicine head plays protecting against shock, protection against the tide, the effect of anti-electrostatic; Medicine head resistance value sorting operation has also further improved the stability and the consistence of medicine head, makes the medicine head have the ignition high conformity, and series connection misfire rate is low, antistatic, and anti-stray current is applicable to the advantage of high precision blasting operation.The most of operation of the present invention adopts machinery to carry out automatically, has eliminated manual influence, has both improved consistency of product, has improved production efficiency again greatly.
Embodiment
Referring to Fig. 1 and Fig. 2, the present invention includes following operation:
(1) steel band dashes in advance: carry out on pre-impact machine group of steel band and injection moulding machine.It is that steel band raw material 1 is (wide: 21.0mm ± 0.075mm, hardness: as 110HV-130HV) to go out two registration holes 2 and electrode isolation hole 3 through breasting the tape in advance mainly that steel band dashes in advance, distance is 118mm ± 0.15mm between 20 pilot holes 2, two registration holes 2 are near both sides, electrode isolation hole 3 is positioned at the middle part, and outpours the plastic strip 4 along length direction at 3 places, electrode isolation hole.The plastic strip raw material is a new LDPE (film grade).Workpiece structure is shown in Fig. 2 a after steel band is processed towards operation in advance.
(2) steel band dashes eventually: two ends and both sides in described steel band electrode isolation hole 3 are gone out separation cylindrical void 5 respectively, plastic strip 4 is divided into unit of plastic, make steel band become in pairs electrode 6, one end of electrode 6 keeps connecting band 7, the described pilot hole 2 of one row is arranged on this connecting band, and every counter electrode 6 is by a unit of plastic 4 parcels; Welded bridge silk 8 between the other end of every counter electrode 6 then.Earlier the end doubling of every counter electrode 6 is pushed down the two ends of bridge silk 8, and both are welded together.Can guarantee that like this electrode 6 contacts well with bridge silk 8.Check the outward appearance of steel band after the bridge wire bond connects position and punching press then through the enlarging projection instrument, then with workpiece by artificial disc on the disk of special use.This operation processed workpiece structure is shown in Fig. 2 b.
(3) mix medicine: medicine head raw material is made into is stained with medicine and common drug in advance, the cartridge bag of being stained with was in advance wherein drawn together nitro-cotton, LDNP and butylacetate, by weight 2: 2: 1; Described common drug comprises plumbic oxide, LDNP, zirconium powder, nitro-cotton, and by weight 110: 50: 42: 75 inserted in the container, and it is standby to become uniform paste in 3~4 hours with the agitator air mixing.
(4) be stained with medicine: stick on the bridge silk medicine head raw material and oven dry, concrete operation method is: will be stained with medicine more eventually after good steel band cleans oil removing on disk, the medicine head medicine that mixes is put into the batch pan of being stained with the medicine machine, bridge silk on the workpiece that steel band is processed towards operation eventually extend in the batch pan and dips in the medicine head raw material, make on the bridge silk and be stained with medicine, dry then.Adopt the pharmaceutical worker that is stained with who once is stained with medicine, primary drying to plant; Be stained with medicine and dry and hocket altogether seven times.The preceding medicine head raw material of being stained with medicine for twice is the described medicine of being stained with in advance, is stained with medicine and adopts described common drug for five times of the back; Then be stained with lacquer secondary (dipping in lacquer and oven dry hockets) again; Oven dry is carried out in infrared rays tunnel like drying oven, adopts multistage segmentation temperature control, and being divided into is six warm areas, utilizes heating current attemperation value.The warm area heating current at two ends is 2.6A, and the heating current of other warm area is 3A.Drying oven is provided with exhaust system.At last form medicine head 9, detect igniting head structure after qualified shown in Fig. 2 c in the outside of bridge silk 8.
(5) cover protecting jacket: protecting jacket 10 on the automatic condom mantle of medicine head external application, also can be by manually finishing.Medicine head profile behind the cover protecting jacket is shown in Fig. 2 d.
(6) medicine head resistance value sorting; Described medicine head resistance value sorting operation is carried out on the resistance separator, total measured resistance value, the upper lower limit value of resistance can be according to the processing requirement adjustment, the underproof igniting head of resistance is rejected automatically by the resistance separator, can also check on the medicine head simultaneously to have or not protecting jacket, send into down the step operation at last again and carry out whole drying.
(7) dry eventually: described whole drying process carries out in constant temperature oven, and temperature is 70 ℃ ± 5 ℃, and the time is no less than 48 hours.