CN1565885A - Current vortex retarder for automotive vehicle and construction method thereof - Google Patents
Current vortex retarder for automotive vehicle and construction method thereof Download PDFInfo
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- CN1565885A CN1565885A CN 03139829 CN03139829A CN1565885A CN 1565885 A CN1565885 A CN 1565885A CN 03139829 CN03139829 CN 03139829 CN 03139829 A CN03139829 A CN 03139829A CN 1565885 A CN1565885 A CN 1565885A
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Abstract
Disclosed is an eddy current retarder for motor vehicle and construction method thereof. The eddy current retarder comprises excitation windings and their inner iron core (11) fixed on the vehicle chassis by auxiliary members, and a rotor (2) connecting and rotating with the vehicle transmission system or wheel axis. The rotor (2) is a thin-walled metal member, and comprises two coaxial opened cylinders wherein one cylinder (21) covers the other cylinder (22), and the two cylinders share the same bottom (24); the excitation windings (12) and their iron core (11) are equidistantly equipped in the ring space (23) between the two cylinders of the rotor (2), and the axis of the excitation windings (12) and their iron core (11) is vertical to the axis of the rotor (2). The invention has compact structure, and can reduce the bulk by 15% to generate the same magnetic field as that of the plane type retarter. The hermetic structure of the rotor can effectively protect the working face of the retarder.
Description
Technical field the present invention relates to automobile-used electric braking method and device, particularly relates to slow method of the current vortex that is used for automobile braking system and retarder.
Background technology is along with the high speed development of auto-industry, and current vortex retarder has obtained utilization widely at automotive field.The principle of work of current vortex retarder roughly is such: the automobile in the enforcement needs glancing impact, and control circuit is according to the instruction that obtains, for each excitation winding of stator provides corresponding exciting current.Each the excitation winding assembly that is filled with iron core produces strong magnetic field, rotor metal flat that its magnetic line of force is rotated rapidly or cambered surface cutting, thereby generate current vortex at described metal covering internal induction, described stator and rotor are satisfied strong adsorption, produce lock torque, automobile kinetic energy is then because of changing the dissipation of generating heat of powerful current vortex in rotor.
The installation form of electric eddy current rail brake for vehicle mainly contains three kinds at present, is mounted in respectively in the middle of change speed gear box, back axle or the transmission shaft, and the common feature of these three kinds of installations is that the center of retarder promptly is the center of installation place transmission shaft.And must guarantee the minimum terrain clearance of car chassis also must guarantee this height after retarder is installed that this just requires the radial dimension of retarder as far as possible little during automobile design.In addition, the a lot of automobiles of China are not installed retarder before dispatching from the factory, because original design do not consider retarder will be installed, the locational space that retarder is installed in the car chassis is less, and this requires to reduce the volume of retarder equally under the identical situation of B.P..And existing automobile-used eddy current retarder mainly contains biplane rotator type and single rotor formula, but they have in limited time at installing space because of structure is compact inadequately, radial dimension is too big, and the retarder B.P. is too little.
The summary of the invention the technical problem to be solved in the present invention is to avoid above-mentioned the deficiencies in the prior art part and proposes a kind of compact conformation, has the electric eddy current rail brake for vehicle of as far as possible little radial dimension under the identical situation of B.P..
The present invention solve the technical problem can be by realizing by the following technical solutions:
Propose a kind of current vortex retarder construction method that is used for self-propelled vehicle, comprise step:
1. the excitation winding assembly is set, sets up the work magnetic flux;
2. the thin-wall metal member rotor that links and rotate thereupon with described motor drive system or axletree is set, makes described work magnetic flux pass through the thin-walled of this hard ware and perpendicular to this thin-wall sense of motion;
3. arrange described excitation winding assembly, the feasible work magnetic flux that is produced by this excitation winding assembly is along the thin-walled that passes through described hard ware perpendicular to the direction of axletree;
4. be uncovered double cylinder-shaped rotor with described thin-wall metal member designs with same axis, one covers on another outside, the two has same bottom, follow the axletree rotation with same cireular frequency, each excitation winding is arranged in the annulus between described two cylinders, the axis normal of described winding and interior iron core thereof is in the axis of described two cylinders, and each winding and iron core thereof are fixed on the under-carriage by auxiliary part.
The present invention solve the technical problem can also be by realizing by the following technical solutions:
Design, a kind of current vortex retarder that is used for self-propelled vehicle of manufacturing, comprise the thin-wall metal member rotor that is fixed on each excitation winding on the under-carriage and interior iron core thereof and links and rotate thereupon by auxiliary part with described motor drive system or axletree, described rotor is have same axis uncovered double cylinder-shaped, one covers on another outside, the two has same bottom, moderate distance setting in described each winding and the iron core annulus between two cylinders of described rotor, the axis normal of each winding and interior iron core thereof is in the axis of described rotor.
Compare with prior art, technique effect of the present invention is:
1. compact conformation, volume is little, and the retarder inner space is fully utilized, and has reduced 15% than plane formula retarder volume under the situation that produces same magnetic field.Particularly the radial dimension of retarder reduces, and can guarantee that like this terrain clearance after retarder is installed greater than the minimum terrain clearance of automobile, fully guarantees the work safety of vehicle operational safety and retarder self.
2. the enclosed construction of two cylindrical rotors does not have foreign material and enters retarder inside and cause the retarder wearing and tearing when making retarder work, actv. has been protected the driving surface of retarder.
3. install simple.Because rotor is as a whole, just can finish the installation of retarder by disposable installation.And retarder stator and gap between rotor just can guarantee by machinework, can not exist owing to installation error does not guarantee stator and gap between rotor.In addition, because the radial dimension of retarder reduced, also help the installation of stator and fixing.
Description of drawings
Fig. 1 is that the rotor of electric eddy current rail brake for vehicle of the present invention is straight double cylinder-shaped elevation profile scheme drawing;
Fig. 2 is that the rotor of described electric eddy current rail brake for vehicle is straight double cylinder-shaped horizontal partial cutaway schematic;
Fig. 3 is that the rotor of described electric eddy current rail brake for vehicle is horn-like double cylinder-shaped elevation profile scheme drawing;
Fig. 4 is that the rotor of described electric eddy current rail brake for vehicle is straight double cylinder-shaped perspective view.
The specific embodiment is described in further detail below in conjunction with the most preferred embodiment shown in the accompanying drawing.
A kind of current vortex retarder method that is used for self-propelled vehicle comprises step:
1. excitation winding assembly 12 is set, sets up the work magnetic flux;
2. the thin-wall metal member 2 that links and rotate thereupon with described motor drive system or axletree is set, makes described work magnetic flux pass through thin-walled and vertical this thin-wall sense of motion of this hard ware 2;
3. arrange described excitation winding 12, the feasible work magnetic flux that is produced by this excitation winding 12 is along the thin-walled that passes through described hard ware 2 perpendicular to the direction of axletree;
4. described thin-wall metal member 2 is designed to have the uncovered double cylinder-shaped of same axis, cover on another 22 outside for one 21, the two has same bottom 24, follow the axletree rotation with same cireular frequency, each excitation winding 12 is arranged in the annulus 23 between described two cylinders, the axis normal of described winding 12 and interior iron core 11 thereof is in the axis of described two cylinders 2, and each winding 12 and interior iron core thereof 11 are fixed on the under-carriage by auxiliary part.
The present invention is used for the current vortex retarder of self-propelled vehicle, as Fig. 1, Fig. 2 and shown in Figure 4, comprise by auxiliary part and be fixed on each excitation winding 12 and iron core 11 (stator 1) thereof on the under-carriage, and the thin-wall metal member 2 (rotor) that links and rotate thereupon with described motor drive system or axletree, described rotor 2 is for having the uncovered double cylinder-shaped of same axis, cover on another 22 outside for one 21, the two bottom 24 links to each other, rectangular distribution in described each winding 12 and the annulus 23 of iron core 11 between two cylindrical shapes of described thin-wall metal member 2, the axis normal of each winding 12 and iron core 11 thereof is in the axis of described stator 2.Described rotor 2 can be designed as straight double cylinder-shaped or trumpet-shaped double cylinder-shaped.Trumpet-shaped double cylinder-shaped rotor helps the installation of retarder.
As shown in Figure 1 and Figure 2, in described stator 2 out cylinder 21 outsides, inner cylinder 22 inboards and 24 outsides, bottom radiator shutter 25 is set evenly all, the hand of rotation of the radiator shutter 25 on described out cylinder 21 and the inner cylinder 22 is opposite, the heat that at high speed produces when distributing retarder work.
The vertical section of described iron core 11 is designed to trapezoidal, and cross-sectional plane is a square or rectangular, and an end 111 of described iron core 11 adjacent out cylinder 21 is the outer ring cylinder, and an end 112 of adjacent inner cylinder 22 is interior circular arc cylinder.Convenient for machinework, the two ends of described iron core 11 also can be designed to the plane.The extended line of the center shaft 113 of described each winding 12 and iron core 11 intersects at a bit on described rotor 2 center shafts.Design can make full use of rotor 2 inner spaces like this.As shown in Figure 4, be with two annular stainless irons covers 13 respectively at the two ends of described iron core 11, the stainless iron cover is connected the installation of realization retarder stator by auxiliary member with fixed support on the vehicle.
The hub portion 241 of described rotor 2 links with described motor drive system or axletree, and this hub portion 241 is one-body molded with rotor 2, perhaps links to each other by the main body of screw with rotor 2.Described 241 when being connected by screw with rotor 2, only need change hub portion 241 at different propeller-shafies, and need not change whole retarder.
Claims (10)
1. current vortex retarder construction method that is used for self-propelled vehicle comprises step:
1. the excitation winding assembly is set, sets up the work magnetic flux;
2. the thin-wall metal member rotor that links and rotate thereupon with described motor drive system or axletree is set, makes described work magnetic flux pass through the thin-walled of this hard ware and perpendicular to this thin-wall sense of motion;
It is characterized in that, also comprise step
3. arrange described excitation winding assembly, the feasible work magnetic flux that is produced by this excitation winding assembly is along the thin-walled that passes through described hard ware perpendicular to the direction of axletree;
4. be uncovered double cylinder-shaped rotor with described thin-wall metal member designs with same axis, one covers on another outside, the two has same bottom, follow the axletree rotation with same cireular frequency, each excitation winding is arranged in the annulus between described two cylindrical shapes, the axis normal of winding and iron core thereof is in the axis of described cylinder, and described winding and interior iron core thereof are fixed on the under-carriage by auxiliary part.
2. the current vortex retarder construction method that is used for self-propelled vehicle as claimed in claim 1, it is characterized in that: in the described thin-wall metal member out cylinder outside, inner cylinder inboard and bottom outside radiator shutter is set evenly all, the direction of tilt of the radiator shutter on described out cylinder and the inner cylinder is opposite.
3. the current vortex retarder construction method that is used for self-propelled vehicle as claimed in claim 1 or 2, it is characterized in that: the vertical section of described iron core is trapezoidal, cross-sectional plane is a square or rectangular, one end of the adjacent out cylinder of described iron core is designed to the outer ring cylinder, and an end of adjacent inner cylinder is designed to interior circular arc cylinder.
4. the current vortex retarder construction method that is used for self-propelled vehicle as claimed in claim 3 is characterized in that: the extended line of the central axis of described each iron core intersects at the same point on the double cylinder-shaped hard ware rotor axis.
5. current vortex retarder that is used for self-propelled vehicle, comprise the thin-wall metal member that is fixed on each excitation winding (12) on the under-carriage and interior iron core (11) thereof and links and rotate thereupon by auxiliary part with described motor drive system or axletree, be rotor (2), it is characterized in that:
Described rotor (2) is for having the uncovered double cylinder-shaped of same central axis, and one (21) cover on outside, another (22), and the two has same bottom (24); The equidistant configuration in two cylinders (21) of described thin-wall metal member (2) and the annulus (23) between (22) of described each winding (12) and interior iron core (11) thereof, the axis normal of each winding (12) and interior iron core (11) thereof is in the axis of described pair of cylinder element (2).
6. the current vortex retarder that is used for self-propelled vehicle as claimed in claim 5 is characterized in that: described rotor (2) is for straight double cylinder-shaped or trumpet-shaped double cylinder-shaped.
7. the current vortex retarder that is used for self-propelled vehicle as claimed in claim 6, it is characterized in that: outside described thin-wall metal member (2) out cylinder (21) outside, inner cylinder (22) inboard and bottom (24) radiator shutter (25) is set evenly all, the direction of tilt of the radiator shutter (25) on described out cylinder (21) and the inner cylinder (22) is opposite.
8. as claim 6 or the 7 described current vortex retarders that are used for self-propelled vehicle, it is characterized in that: the vertical section of described iron core (11) is trapezoidal, cross-sectional plane is a square or rectangular, one end (111) of the adjacent out cylinder of described iron core (11) (21) is the external arc cylinder, and an end (112) of adjacent inner cylinder (22) is interior circular arc cylinder.
9. the current vortex retarder that is used for self-propelled vehicle as claimed in claim 6 is characterized in that: the extended line of the central axis (113) of described each winding (12) and iron core (11) intersects at the same point on described rotor (2) central axis.
10. electric eddy current rail brake for vehicle as claimed in claim 6, it is characterized in that: the hub portion (241) of described rotor (2) links with described motor drive system or axletree, described hub portion (241) is one-body molded with double cylinder-shaped thin-wall metal member (2), perhaps links to each other by the main body of screw with this hub portion (2).
Priority Applications (1)
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CN 03139829 CN1565885A (en) | 2003-07-10 | 2003-07-10 | Current vortex retarder for automotive vehicle and construction method thereof |
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CN 03139829 CN1565885A (en) | 2003-07-10 | 2003-07-10 | Current vortex retarder for automotive vehicle and construction method thereof |
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CN1565885A true CN1565885A (en) | 2005-01-19 |
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CN 03139829 Pending CN1565885A (en) | 2003-07-10 | 2003-07-10 | Current vortex retarder for automotive vehicle and construction method thereof |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105904973A (en) * | 2016-05-24 | 2016-08-31 | 中国北方车辆研究所 | Hydraulic-electric composite type retarding braking element |
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2003
- 2003-07-10 CN CN 03139829 patent/CN1565885A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105904973A (en) * | 2016-05-24 | 2016-08-31 | 中国北方车辆研究所 | Hydraulic-electric composite type retarding braking element |
CN105904973B (en) * | 2016-05-24 | 2018-02-27 | 中国北方车辆研究所 | A kind of liquid thermoelectricity compound type retarder brake element |
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