CN1563752A - Plastic stop valve - Google Patents
Plastic stop valve Download PDFInfo
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- CN1563752A CN1563752A CN 200410022129 CN200410022129A CN1563752A CN 1563752 A CN1563752 A CN 1563752A CN 200410022129 CN200410022129 CN 200410022129 CN 200410022129 A CN200410022129 A CN 200410022129A CN 1563752 A CN1563752 A CN 1563752A
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- plastics
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- 239000004033 plastic Substances 0.000 title claims abstract description 161
- 229920003023 plastic Polymers 0.000 title claims abstract description 161
- 239000000463 material Substances 0.000 claims abstract description 17
- 239000011159 matrix material Substances 0.000 claims description 22
- 230000002093 peripheral effect Effects 0.000 claims description 9
- 239000012943 hotmelt Substances 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 8
- 230000007704 transition Effects 0.000 claims description 7
- 238000005267 amalgamation Methods 0.000 claims description 5
- 210000004907 gland Anatomy 0.000 claims description 4
- 238000005485 electric heating Methods 0.000 claims description 3
- 239000000945 filler Substances 0.000 claims description 3
- 230000008018 melting Effects 0.000 abstract 1
- 238000002844 melting Methods 0.000 abstract 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 20
- 229910052802 copper Inorganic materials 0.000 description 16
- 239000010949 copper Substances 0.000 description 16
- 230000008439 repair process Effects 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 239000000956 alloy Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000007769 metal material Substances 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 210000000664 rectum Anatomy 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 101001017827 Mus musculus Leucine-rich repeat flightless-interacting protein 1 Proteins 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002991 molded plastic Substances 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Valve Housings (AREA)
- Lift Valve (AREA)
Abstract
A plastic stop valve comprises a valve cover, a valve clack, a valve rod and a plastic valve body, wherein the valve cover at least comprises a plastic valve cover base body and a valve rod nut insert piece, the periphery of the valve rod nut insert piece is embedded and fixed on the plastic valve cover base body, the valve rod nut insert is provided with a screw hole, the valve rod is sleeved in the screw hole, the external thread on the valve rod is matched with the internal thread of the screw hole to form a kinematic pair, a valve seat is arranged in the plastic valve body, the valve seat is provided with a valve seat opening, the valve seat opening is opposite to the valve clack positioned at the bottom of the valve rod, the two ends of the plastic valve body are respectively provided with an inflow port and an outflow port which are communicated with the valve seat opening, the top of the plastic valve body is provided with a valve cover connecting port which is matched with the plastic valve cover base body, it is characterized in that the valve cover connecting port is a plastic valve cover connecting port with the inner side wall made of plastic material, the outer side wall of the plastic valve cover base body is matched with the inner side wall of the plastic valve cover connecting port and is in hot melting connection.
Description
Technical field
The present invention relates to a kind of plastic stop valve.
Background technique
Existing have the not advantage of polluted source with the matching used plastic stop valve in TPO plastic water supply pipe road.This plastic stop valve has plastics valve body, valve rod, flap and valve gap.On valve gap, be provided with stuffing box and Stem Mut, be provided with at the sidewall of valve gap and be used for the outside thread that is connected with the plastics valve body, on the plastics valve body, be provided with inflow port, go out head piece and valve seat, the plastics valve body is embedded with the ring-type copper insert when molding and forming, be provided with internal thread at the inner wall of ring body of ring-type copper insert.During plastic stop valve, the valve gap that valve rod and flap normally will be installed screws in ring-type copper insert on the plastics valve body in assembling, and then realizes being connected of valve gap and plastics valve body.In assembly process, flap need pass the inner chamber of ring-type copper insert on the plastics valve body and the plastics valve body of packing into, so the path of the internal thread of ring-type copper insert must be greater than flap.With regard to this existing product, valve gap connection mouth on the plastics valve body is actually the metal connection mouth that is served as by the ring-type copper insert, simultaneously, ring-type copper insert on the plastics valve body is that the link as plastics valve body and valve gap uses, and has promptly constituted head cover engaging structure jointly by internal thread on the ring-type copper insert and the outside thread on the valve gap.Because adopt thread connecting mode between copper insert on the plastics valve body and the valve gap, this Placement is dismountable.When flap occurred damaging after long-term the use, the user just can unload valve gap from the plastics valve body, flap is changed and keeped in repair.But the problem that causes thus is: the latus rectum of plastic stop valve is big more, and the diameter of flap is big more, and the bore of copper insert and volume are also big more on the valve body, and copper consumption is many more.Because the copper valency is far above the price of plastics, so in the manufacture cost of the bigger plastic stop valve of existing latus rectum, the cost of copper has accounted for very big proportion, the latus rectum of plastic stop valve is big more, and is like this.That is to say that " flap is changed and keeped in repair " this function is to be that cost obtains with bigger manufacture cost.Studies show that in the actual using process of plastic stop valve, the ratio of user's replacing and maintenance flap is little, some users then do not have to change and keep in repair the needs of flap at all.For these users, this function that can change and keep in repair flap performs practically no function, and has caused waste thus.In addition, the plastics valve body of existing plastic stop valve is molding and forming, be subjected to the restriction of the injection mould die sinking and the demoulding, near valve seat Flow area is less, seriously influenced the conveyance capacity of stop valve, for this reason, China's utility model patent discloses a kind of plastic stop valve No. 02221595.6, this stop valve especially in valve seat bottom right runner lower wall be provided with the downward reentrant part that is lower than inflow port runner lower wall, simultaneously, for the ease of the demoulding when the injection-moulded plastic valve body, allow the bottom of this reentrant part constitute by the back cover lid that connects as one with the amalgamation of plastics valve body.Though this product can enlarge markedly the Flow area of stop valve, and make the plastics valve body still can adopt the plastic mould injection moulding to make,, this scheme is carried out the amalgamation connection after allowing a plastics valve body divide post forming again, has strengthened the difficulty of making.Therefore, above-mentioned existing product still awaits improving.
Summary of the invention
The objective of the invention is the head cover engaging structure of above-mentioned existing product is improved, a kind of plastic stop valve that especially is suitable for being made into the larger caliber product is provided.
Plastic stop valve of the present invention has valve gap, flap, valve rod and plastics valve body, at least the Stem Mut inserts on this plastics valve gap matrix constitutes described valve gap by plastics valve gap matrix and peripheral build-in, on the Stem Mut inserts, offer screw, described valve stem casing places in this screw, outside thread on the described valve rod matches with the internal thread of this screw and constitutes kinematic pair, in the plastics valve body, be provided with valve seat, described valve seat has the valve seat opening, described valve seat opening is relative with the flap that is positioned at stem bottom, described plastics two ends of valve body has the inflow port that is connected with the valve seat opening respectively and goes out head piece, the top of described plastics valve body has the valve gap connection mouth that matches with plastics valve gap matrix, it is characterized in that described valve gap connection mouth is the plastics valve gap connection mouth that madial wall is made of plastic materials, the outer side wall of described plastics valve gap matrix and the madial wall of described plastics valve gap connection mouth match and merge hot melt and be connected.
In the present invention, the outer side wall of plastics valve gap matrix and the madial wall of plastics valve gap connection mouth match and merge hot melt and be connected, that is plastics valve gap matrix thermofusible spigot is within plastics valve gap connection mouth.In this case, connect in order to realize thermofusible spigot, the madial wall of plastics valve gap connection mouth should be the plastics madial wall, certainly, also can allow the inside and outside sidewall of plastics valve gap connection mouth make by plastics.
Plastics valve body in this product is actually a kind of valve body of producing based on plastic materials, it both can be a kind of valve body of being made by pure plastic materials, but also can be the valve body (as be provided with metal frame in plastic basis material) that different materials is composited.For the latter, should make by plastic materials at the madial wall of the valve gap connection mouth at valve body top at least, promptly constitute described plastics valve gap connection mouth.Stem Mut inserts on the above-mentioned valve gap is placed in the mould when injection moulding (or mold pressing) moulding valve gap in advance, and behind the valve gap cooling forming, this Stem Mut inserts just is mounted on the plastic substrate.Generally, partly all to adopt polyolefin plastics be good to the plastics of the plastic substrate of valve gap and plastics valve body.Because polyolefinic intensity is relatively poor, thus on the plastic substrate of valve gap build-in the Stem Mut inserts, the mechanical strength of this Stem Mut inserts is higher, purpose is the local intensity that strengthens valve gap.The metallic material that this Stem Mut inserts can adopt Cuprum alloy or stainless steel etc. to be difficult for corrosion is made, and also can adopt the higher material of other intensity to make.During plastic stop valve of the present invention, can adopt the hot melt ways of connecting in assembling, allow outer side wall and the madial wall of plastics valve gap connection mouth of plastics valve gap matrix match to merge the realization thermofusible spigot be connected.
At least the Stem Mut inserts on this plastics valve gap matrix constitutes valve gap among the present invention by plastics valve gap matrix and peripheral build-in, also that is to say, except that plastics valve gap matrix and Stem Mut inserts, other parts (as stuffing box packing, Gland or other inserts etc.) can also be arranged on valve gap.
For the ease of the making larger caliber, and the area of passage of runner is big, the better plastic stop valve of overall performance of product, matches with above-mentioned improvement project, further improves below product of the present invention can also be done:
At transition inserts and the stuffing box inserts of superimposed successively peripheral build-in on the Stem Mut inserts in plastics valve gap matrix, filler and Gland are set in the stuffing box inserts.Herein, set transition inserts can be one or more, and its material can be identical with the Stem Mut inserts, but also can be different.When the Stem Mut inserts adopt Cuprum alloy or similarly metallic material make, and the transition inserts helps reducing the fabricating cost of product when adopting other comparatively cheap material such as plastics.
Allow valve seat constitute by the valve-seat insert piece that periphery embeds the plastics valve body.At this moment, valve-seat insert piece can adopt metal or plastics to make, and is metal or plastic seat inserts.When adopting comparatively wear-resisting metal seat valve inserts, can prevent the wearing and tearing of valve seat location effectively, increase the working life of product.
In addition, in the present invention, the inflow port of valve body and go out that head piece can be respectively the flange join type inflow port and flange join type goes out head piece also can be respectively inwall and go out head piece by thermofusible spigot formula inflow port and the thermofusible spigot formula that plastic materials constitutes.When adopting thermofusible spigot formula inflow port and thermofusible spigot formula to go out head piece, the inwall that can also be respectively goes out head piece in thermofusible spigot formula inflow port and thermofusible spigot formula is provided with electric heating wire, so that the construction and installation of product.
What also need particularly point out is, in the present invention, because valve gap no longer is connected with copper insert in the valve body with the form that is threaded, the connection mouth at valve gap and valve body top just no longer is constrained to circle, be that they can be made into other the non-circular shape that cooperatively interacts, this just provides brand-new space for the design of plastic stop valve.For example, if allow internal face lower edge that the valve body of plastics valve gap connection mouth goes out head piece one side to the distance of valve rod axis be the internal face lower edge of valve body inflow port one side of this connection mouth 1.4～4.0 times to the distance of valve rod axis, just can increase the inflow-rate of water turbine in valve seat adjacent portion bit stream road significantly, the corresponding runner performance of improving plastic stop valve.In this case, even the downward reentrant part that is lower than inflow port runner lower wall is set in the runner not below valve seat, this product also can obtain bigger inflow-rate of water turbine, can avoid allowing the plastics valve body divide thus carrying out amalgamation after the post forming again connecting, and makes the manufacturing of valve body more easy.Calculate through reality, the internal face lower edge that goes out head piece one side when the valve body that makes plastics valve gap connection mouth to the distance of valve rod axis is that the internal face lower edge of valve body inflow port one side of this connection mouth is during to 1.6～3.8 times of the distance of valve rod axis, just can reach preferable overcurrent effect, and the design of valve body and make all more or less freely.
Compared with the aforementioned existing similar products, the present invention improves the head cover engaging structure of plastic stop valve, be connected by allowing outer side wall and the madial wall of plastics valve gap connection mouth of plastics valve gap matrix match to merge hot melt, replaced the form that is threaded between the copper insert in the valve gap and valve body in the existing product, this not only can significantly reduce the Cuprum alloy in the plastic stop valve or the consumption of other metallic material that is difficult for corrosion, and can make valve body more tight with being connected of valve gap, the sealing of connection part is also more reliable, more cleaning.Simultaneously, valve gap no longer with the form that is threaded with after valve body is connected, the connection mouth at valve gap and valve body top just no longer is constrained to circle, and the design that should be plastic stop valve mutually provides new space, helps improving the overall performance of plastic stop valve.Need to prove,,, thereby can reduce the manufacture cost of plastic stop valve significantly because the price of plastic materials is difficult for the price of the metallic material of corrosion far below copper etc. though improvement of the present invention can increase the consumption of plastic materials.In addition, take between valve gap and the valve body after the Placement of this thermofusible spigot, valve gap can not unload from valve body again, the corresponding replacing that can not realize after flap damages.But precedingly address, it is little that the plastic stop valve user changes the ratio of flap voluntarily, but the benefit that cost of goods manufactured reduces significantly is significantly, and therefore improvement of the present invention has improved cost performance of product greatly.So product of the present invention has inexpensive, reliable characteristics, can select for use for the user who need not to change and keep in repair flap.Simultaneously, technological scheme of the present invention also especially is suitable for adopting when making the plastic stop valve of larger caliber.
Content of the present invention further illustrates with the following Examples, but content of the present invention is not limited only to content related among the embodiment.
Description of drawings
Fig. 1 is the structural representation of plastic stop valve among the embodiment 1.
Fig. 2 is the A of Fig. 1---the A sectional drawing.
Fig. 3 is the B of Fig. 1---the B sectional drawing.
Fig. 4 is the valve body structure schematic representation of plastic stop valve among Fig. 1.
Fig. 5 is the plan view of Fig. 4.
Fig. 6 is the structural representation of plastic stop valve among the embodiment 2.
Fig. 7 is the C of Fig. 6---the C sectional view.
Fig. 8 is the valve body structure schematic representation of plastic stop valve among Fig. 6.
Fig. 9 is the plan view of Fig. 8.
Embodiment
Embodiment 1: shown in Fig. 1～5, plastic stop valve in the present embodiment has valve gap, flap 1, valve rod 2 and plastics valve body 3, at least the Stem Mut inserts 5 on this plastics valve gap matrix 4 constitutes described valve gap by plastics valve gap matrix 4 and peripheral build-in, on Stem Mut inserts 5, offer screw, described valve rod 2 is placed in this screw, outside thread on the described valve rod 2 matches with the internal thread of this screw and constitutes kinematic pair, in plastics valve body 3, be provided with valve seat 6, described valve seat 6 has valve seat opening 7, described valve seat opening 7 is relative with the flap 1 that is positioned at stem bottom, described plastics two ends of valve body has the inflow port 8 that is connected with valve seat opening 7 respectively and goes out head piece 9, the top of described plastics valve body has the valve gap connection mouth 10 that matches with plastics valve gap matrix 4, it is characterized in that the plastics valve gap connection mouth that described valve gap connection mouth 10 is made of plastic materials for madial wall, the outer side wall of described plastics valve gap matrix 4 and the madial wall of described plastics valve gap connection mouth match and merge hot melt and be connected.
In the present embodiment, in order to increase the inflow-rate of water turbine at the contiguous position of valve seat, also be provided with the downward reentrant part 11 that is lower than inflow port runner lower wall in the runner below valve seat 6, the bottom of described downward reentrant part 11 is made of the back cover lid 12 that connects as one with the amalgamation of plastics valve body.Herein, the peripheral side wall of back cover lid 12 matches with the madial wall of the downward reentrant part 11 of described plastics valve body and merges fixedly connected (adopting hot melt to be connected in this example).In addition, present embodiment is provided with filler 15 and Gland 16 being superimposed with the transition inserts 13 and the stuffing box inserts 14 of peripheral build-in in plastics valve gap matrix on the described Stem Mut inserts 5 successively in stuffing box inserts 14.Herein, set Stem Mut inserts 5 is a metal insert, and 13 of transition inserts are the plastics inserts.
Embodiment 2: shown in Fig. 6～9, plastic stop valve in the present embodiment is similar to embodiment 1, different is, in the present embodiment, the valve body of the above-mentioned plastics valve gap connection mouth internal face lower edge that goes out head piece one side is that the internal face lower edge of valve body inflow port one side of this connection mouth is to 3.0 times of the distance b of valve rod axis 18 to valve rod axis 18 apart from a.Adopt after this kind structure, can increase the inflow-rate of water turbine in valve seat adjacent portion bit stream road significantly, reach preferable overcurrent effect, so no longer in the runner below valve seat lower dent is set in the present embodiment.In addition, the inwall that goes out head piece in thermofusible spigot formula inflow port and thermofusible spigot formula in the present embodiment is provided with electric heating wire, so that the present embodiment product is connected with the plastic pipe hot melt.
Claims (10)
1, a kind of plastic stop valve, has valve gap, flap, valve rod and plastics valve body, at least the Stem Mut inserts on this plastics valve gap matrix constitutes described valve gap by plastics valve gap matrix and peripheral build-in, on the Stem Mut inserts, offer screw, described valve stem casing places in this screw, outside thread on the described valve rod matches with the internal thread of this screw and constitutes kinematic pair, in the plastics valve body, be provided with valve seat, described valve seat has the valve seat opening, described valve seat opening is relative with the flap that is positioned at stem bottom, described plastics two ends of valve body has the inflow port that is connected with the valve seat opening respectively and goes out head piece, the top of described plastics valve body has the valve gap connection mouth that matches with plastics valve gap matrix, it is characterized in that described valve gap connection mouth is the plastics valve gap connection mouth that madial wall is made of plastic materials, the outer side wall of described plastics valve gap matrix and the madial wall of described plastics valve gap connection mouth match and merge hot melt and be connected.
2, the internal face lower edge that plastic stop valve as claimed in claim 1, the valve body that it is characterized in that described plastics valve gap connection mouth go out head piece one side to the distance of valve rod axis is that the internal face lower edge of valve body inflow port one side of this connection mouth is to 1.4～4.0 times of the distance of valve rod axis.
3, the internal face lower edge that plastic stop valve as claimed in claim 1, the valve body that it is characterized in that described plastics valve gap connection mouth go out head piece one side to the distance of valve rod axis is that the internal face lower edge of valve body inflow port one side of this connection mouth is to 1.6～3.8 times of the distance of valve rod axis.
4, plastic stop valve as claimed in claim 1 is characterized in that being provided with in the runner below valve seat the downward reentrant part that is lower than inflow port runner lower wall, and the bottom of described downward reentrant part is made of the back cover lid that connects as one with the amalgamation of plastics valve body.
5, the merging that matches of plastic stop valve as claimed in claim 4, the peripheral side wall that it is characterized in that described back cover lid and the madial wall of the downward reentrant part of described plastics valve body is fixedlyed connected.
6, plastic stop valve as claimed in claim 1 is characterized in that being provided with filler and Gland being superimposed with the transition inserts and the stuffing box inserts of peripheral build-in in plastics valve gap matrix on the described Stem Mut inserts successively in the stuffing box inserts.
7, plastic stop valve as claimed in claim 6 is characterized in that described Stem Mut inserts is a metal insert, and described transition inserts is the plastics inserts.
8, plastic stop valve as claimed in claim 1 is characterized in that described valve seat is made of the valve-seat insert piece that periphery embeds the plastics valve body.
9,, it is characterized in that described inflow port and go out head piece being respectively inwall and going out head piece by thermofusible spigot formula inflow port and the thermofusible spigot formula that plastic materials constitutes as claim 1 or 2 or 3 or 4 or 5 or 6 or 7 or 8 described plastic stop valves.
10, plastic stop valve as claimed in claim 9 is characterized in that the inwall that described thermofusible spigot formula inflow port and thermofusible spigot formula go out head piece is provided with electric heating wire.
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200410022129 CN1563752A (en) | 2004-03-26 | 2004-03-26 | Plastic stop valve |
| CN 200510060119 CN1673585A (en) | 2004-03-26 | 2005-03-25 | Plastic stop valve |
| CN 200520011938 CN2791379Y (en) | 2004-03-26 | 2005-03-25 | Plastic stop valve |
| CN 200510060117 CN1673583A (en) | 2004-03-26 | 2005-03-25 | method for manufacturing plastic stop valve |
| CN 200510060118 CN1673584A (en) | 2004-03-26 | 2005-03-25 | Plastic stop valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200410022129 CN1563752A (en) | 2004-03-26 | 2004-03-26 | Plastic stop valve |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1563752A true CN1563752A (en) | 2005-01-12 |
Family
ID=34479913
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200410022129 Pending CN1563752A (en) | 2004-03-26 | 2004-03-26 | Plastic stop valve |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1563752A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100501209C (en) * | 2006-04-26 | 2009-06-17 | 罗荣森 | Plastic ball valve |
| CN100501208C (en) * | 2006-04-26 | 2009-06-17 | 罗荣森 | Method for manufacturing plastic ball valve |
| CN104500756A (en) * | 2014-01-05 | 2015-04-08 | 罗荣森 | Plastic stop valve |
-
2004
- 2004-03-26 CN CN 200410022129 patent/CN1563752A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100501209C (en) * | 2006-04-26 | 2009-06-17 | 罗荣森 | Plastic ball valve |
| CN100501208C (en) * | 2006-04-26 | 2009-06-17 | 罗荣森 | Method for manufacturing plastic ball valve |
| CN104500756A (en) * | 2014-01-05 | 2015-04-08 | 罗荣森 | Plastic stop valve |
| CN104500756B (en) * | 2014-01-05 | 2017-06-13 | 罗荣森 | Plastic stop valve |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |