The preparation method of a kind of compatilizer and the application in mixture and this mixture
Technical field
The invention belongs to macromolecular material and machine-shaping field thereof, particularly a kind of have a cancellated compatilizer of IPN.The invention still further relates to heat-resisting, cold-resistant, the impact-resistant mixture made by this compatilizer and the preparation method of this mixture.
Background technology
Present domestic MODIFIED PP E seldom, and MODIFIED PP E adopts the PS modification, has only the GE company of the U.S. at present with the PPE of PA modification.The new expanding material that the said firm uses mainly is to adopt the polymeric means, promptly forms not only to have polarity but also have nonpolar segmented copolymer in polymerization process, or obtains having certain polar polymkeric substance with aliphatics or aromatic series fusion-grafting.This expanding material plays compatibilization between nonpolar PPE and polar PA, thereby make two complete incompatible polymers parts of PPE and PA compatible, but this polymerization and fusion-grafting be resulting, and to have certain polar expanding material be segmented copolymer or the grafting on molecule, the IPN reticulated structure can't be formed, thereby PPE and outstanding separately winter hardiness, thermotolerance and the chemical-resistant advantage of PA can not be given full play of.
Summary of the invention
The objective of the invention is to the shortcoming that exists at prior art, what provide that a kind of consistency is strong, consumption is few has a cancellated compatilizer of IPN.
Another object of the present invention is to provide above-mentioned compatilizer when preparation PPE/PA mixture, overcome the absorptive shortcoming of unworkability, stress cracking and the nylon of polyphenylene oxide, improved its heat-resisting, cold-resistant, impact-resistant comprehensive premium properties and good surface glossiness.
Another object of the present invention is to provide the preparation method of above-mentioned PPE/PA mixture.
The present invention is achieved by the following technical solutions:
A kind of compatilizer is that 94~98.4 alkene, alhpa olefin and octene copolymer are to be that 1.5~5 polar polymers react and obtain with weight percent under 0.1~1 the initiator effect at weight percent by weight percent.
Wherein polar copolymer is toxilic acid, vinylformic acid, FUMARIC ACID TECH GRADE, MALEIC ANHYDRIDE, glycine acrylate or glycine methyl acrylate; Described alkene, alhpa olefin and octene copolymer are the multipolymer of vinylbenzene and divinyl, the terpolymer of polyethylene, polystyrene, impact-resistant polystyrene, polypropylene, ethene, propylene, divinyl, hydrogenant ethene, divinyl, styrol copolymer, ethene, α-ethene, octene copolymer, the multipolymer of ethene and vinyl cyanide or vinyl cyanide, divinyl, cinnamic multipolymer; Initiator is
Two DCP, DCP, Deng
Mixture of the present invention is made up of above-mentioned compatilizer, polyphenylene oxide and nylon, and the weight percent of its component is as follows:
Component weight percent (%)
Compatilizer 8.5~29.5
Polyphenylene oxide 10~65
Nylon 25~60
Auxiliary agent 0.5~1.5
Prepare the method for above-mentioned mixture, form by following steps:
(1) nylon and compatilizer mixing are through precision meter feeding twin screw extruder;
(2) treat that material in the forcing machine adds forcing machine through precision meter respectively with polyphenylene oxide and auxiliary agent after softening;
(3) extrusion temperature of control forcing machine through plasticizing, after the frit reaction, is extruded cooling, is dried up, pelletizing, metering, packing.
The length-to-diameter ratio of the twin screw extruder that uses is 24~36 among the preparation method, 2 or above precision meter and precise dose control device are arranged, each section of twin screw extruder barrel temperature should be controlled between 250~320 ℃, especially be 270~300 ℃, auxiliary agent is oxidation inhibitor, thermo-stabilizer, processing aid such as lubricant etc.
Beneficial effect of the present invention is:
Of the present invention cold-resistant, heat-resisting, shock-resistant PPE/PA mixture is a kind of cancellated mixture of IPN that has, the consumption of aggretion type expanding material that the amount ratio of polarity compatible agent in the PPE/PA mixture of this IPN reticulated structure mixture is above-mentioned and aliphatics or aromatic series fusion-grafting gained expanding material descends greatly, cancellated polarity compatible agent of IPN and nonpolar PPE are formed to be twined and compatible structure, and react with polarity PA molecule, form and both twined, the good high-performance engineering mixture of consistency that many structures of chemical bond are arranged again.Therefore loss can be significantly reduced, thereby all excellent PPE/PA alloy of over-all properties, surface gloss can be obtained PPE thermotolerance and PA glossiness.
Embodiment
Embodiment 1
(1) preparation of IPN reticulated structure compatilizer:
Component weight
HDPE????????????????????????20kg
PS????????????????????????20kg
SBS???????????????????????20kg
EPDM??????????????????????22.5kg
POE???????????????????????15kg
DCP???????????????????????0.9kg
Toxilic acid 1.6kg
Alkene mixture (HDPE of capacity, PS, SBS, EPDM and POE) and initiator DCP are added twin screw extruder, add the reaction of polar polymer toxilic acid under the molten state, make the cancellated compatilizer of IPN, extrude.
(2) preparation of PPE/PA mixture
Component weight
Polyphenylene oxide 10kg
Nylon 60kg
IPN reticulated structure compatilizer 28.5kg
Calcium stearate 1.0kg
Preparation method: the IPN reticulated structure compatilizer metering back mixing of the 28.5kg that the nylon (PA) of 60kg and (1) step are prepared, through precision meter feeding forcing machine, treat that it adds forcing machine through precision meter respectively with 10kg polyphenylene oxide (PPE) powder and 1.0kg calcium stearate after softening.Each section barrel temperature of strict control forcing machine is at 270 ℃ in extrusion, after plasticizing, frit reaction, extrudes cooling, dries up, pelletizing, metering, packing.
More than the length-to-diameter ratio of employed twin screw extruder be 28.
Embodiment 2
(1) preparation of IPN reticulated structure compatilizer:
Component weight
Ethene 20kg
Polypropylene 15kg
α-ethene 30kg
Styrol copolymer 29kg
DCP??????????????????????????1kg
FUMARIC ACID TECH GRADE 5kg
Concrete preparation process is identical with embodiment 1.
(2) preparation of PPE/PA mixture
Component weight
Polyphenylene oxide 35kg
Nylon 45kg
IPN reticulated structure compatilizer 18.5kg
Polyethylene wax 0.8kg
Preparation method: the IPN reticulated structure compatilizer metering back mixing of the 18.5kg that the nylon (PA) of 45kg and (1) step are prepared, through precision meter feeding forcing machine, treat that it adds forcing machine through precision meter respectively with 35kg polyphenylene oxide (PPE) powder and polyethylene wax 0.8kg after softening.Each section barrel temperature of strict control forcing machine is at 300 ℃ in extrusion, after plasticizing, frit reaction, extrudes cooling, dries up, pelletizing, metering, packing.
More than the length-to-diameter ratio of employed twin screw extruder be 32.
Embodiment 3
(1) preparation of IPN reticulated structure compatilizer:
Component weight
Ethene 15kg
Alpha-butylene 15kg
Divinyl 20kg
Polystyrene 27kg
The multipolymer 20kg of ethene, vinyl cyanide
DCP??????????????????????????0.1kg
Glycine acrylate 2.9kg
The concrete preparation method of compatilizer with embodiment 1 together.
(2) preparation of PPE/PA mixture
Component weight
Polyphenylene oxide 65kg
Nylon 25kg
IPN reticulated structure compatilizer 8.5kg
Oxidation inhibitor 641 0.5kg
Preparation method: the IPN reticulated structure compatilizer metering back mixing of the 8.5kg that the nylon (PA) of 25kg and (1) step are prepared, through precision meter feeding forcing machine, treat that it adds forcing machine through precision meter respectively with 65kg polyphenylene oxide (PPE) powder and 0.5kg oxidation inhibitor 641 after softening.Each section barrel temperature of strict control forcing machine is at 285 ℃ in extrusion, after plasticizing, frit reaction, extrudes cooling, dries up, pelletizing, metering, packing.
More than the length-to-diameter ratio of employed twin screw extruder be 36.
Embodiment 4 performance test results
Table 1
Project | Testing method | Unit | Each detected result of filling a prescription |
Embodiment 1 | Embodiment 2 | Embodiment 3 |
Tensile strength | ???GB1040 | ??MPa | ???62 | ????74 | ????85 |
Elongation at break | ???GB1040 | ??% | ???81 | ????63 | ????51 |
Flexural strength | ???GB9341 | ??MPa | ???101 | ????108 | ????121 |
Modulus in flexure | ???GB9341 | ??MPa | ??2380 | ???2430 | ???2570 |
Notch shock | ???GB1843 | ??J/m | ???993 | ????576 | ????278 |
Non-notch impacts | ???GB1843 | ?kJ/m
2 | ???NB | ????NB | ????NB |
Heat-drawn wire 0.45Mpa | ???GB1634 | ??℃ | ???131 | ????173 | ????213 |
Glossiness | ???GB8807 | ??% | ???95 | ????90 | ????87 |
Low temperature notched is impacted-40 ℃ | ???GB1843 | ??J/m | ???147 | ????139 | ????141 |
From last table detected result as can be known, PPE/PA mixture of the present invention has well heat-resisting, cold-resistant, impact resistance, and glossiness is also higher, and overall performance is very excellent.