CN1559772A - Cement production monitoring system - Google Patents
Cement production monitoring system Download PDFInfo
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- CN1559772A CN1559772A CNA2004100285568A CN200410028556A CN1559772A CN 1559772 A CN1559772 A CN 1559772A CN A2004100285568 A CNA2004100285568 A CN A2004100285568A CN 200410028556 A CN200410028556 A CN 200410028556A CN 1559772 A CN1559772 A CN 1559772A
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Abstract
A monitor system for managing and controlling the production line of cement is composed of a raw materials proportioning control system connected with Ethernet and a network management system. Said raw materials proportioning control system consists of several subsystems for acquiring and maintaining the needed in-situ data and controlling relative equipment. Said network management system can process said data in order to inquire and regulate them by managers. The regulated technological parameters are transmitted via network to said control system for updating the management.
Description
Technical field
The present invention relates to use a computer manages, controls cement producing line, especially the manufacture of cement monitoring system.
Background technology
Fast development along with computer technology, control technology, mechanics of communication, computer control system has been brought into play important effect in industrial process control field, very important economic benefit and social benefit have been created, continuous aggravation along with social competition, market is strict more to the requirement of manufacturing enterprise, be not only that qualified product is produced in requirement, but also must have low-down production cost, this just forces enterprise constantly to excavate the productive potentialities of self, management control integrated be inevitable trend and requirement.
Big-and-middle-sized cement producing line in building at present or transforming has much adopted DCS (Distributed Control System), its essence is and utilize computer technology that production process is concentrated supervision, operation, management and decentralised control, though DCS has powerful attraction with its outstanding characteristics to vast cement production enterprise, but the hardware costs that it is expensive, the software development expense, make many cement plants be unable to reach, even application software is by domestic establishment voluntarily, its hardware costs general user also is difficult to bear, thereby limited the application of DCS in the control of cement industry production process, though the price of electronic product constantly descends at present, caused is that the price of based computer control system also reduces significantly with the electronic product, but this price descends and still can not satisfy the especially requirement of middle and small scale industrial enterprise of industrial enterprise, also have the cement production enterprise of a lot of middle and small scales still to be in the stage that automatization level relatively lags behind, still use conventional instrument even by manually monitoring, this is to improving product quality and yield, energy-saving and cost-reducing, strengthening enterprise competitiveness all is unfavorable factor.
Summary of the invention
For addressing the above problem, the present invention proposes a kind of monitoring system of manufacture of cement cheaply, reduced middle reception and registration controlling unit, reduced the leak of controlling unit, improved the stability of production technology, efficient for equipment, safe handling provides sound assurance.
Technical scheme of the present invention is:
A kind of manufacture of cement monitoring system, its special feature is, constitute by the batching control system and the NMS that connect by Ethernet,, therefore can increase some switches so that networking owing to batching control system and NMS possibility physical distance is far away in practice;
Batching control system comprises the plurality of sub system, the quantity of subsystem is decided by the quantity of the process section of the need control of forming whole production line, three main process sections are arranged in cement producing line usually, be respectively cement slurry control process section, shaft kiln control process section, finished cement control process section, wherein each subsystem collection and preserve required field data, and control the relevant device of this process section respectively according to the technological parameter of setting;
Corresponding whole batching control system comprises cement slurry RACS, shaft kiln acquisition subsystem, finished cement RACS, and wherein the cement slurry RACS adopts industrial computer as main frame, and it comprises
A, raw material control parameter are set and correction module, be used to be provided with the required technological parameter of cement slurry RACS, as grind that the setting of output, scale body specified rate, material proportion, the setting of scale body material, material variety setting, system's clearing time, control cycle time are provided with, the setting of data acquisition port, the signal controlling port is provided with, and the technological parameter that correction is imported according to the demarcation value of setting, cause serious consequence to prevent the mistake input;
B, raw material control data acquisition module, operating state data by sensor collection site raw material equipment also is saved in the local data base, on-the-spot raw material equipment mainly comprises raw material raw material storage, disintegrating machine, ball mill, some raw material electronic scales, and raw material control data acquisition module is gathered the electric current of material position, ball mill motor of raw material raw material storage and the temperature of front and back bearing shell, the electric current of disintegrating machine motor and the temperature of front and back bearing shell, the weighing storehouse weight signal of all raw material electronic scales respectively by sensor;
C, raw material These field control modules, the duty of the on-the-spot raw material equipment that provides according to raw material control parameter is set and correction module is default technological parameter and raw material control data acquisition module, controlling on-the-spot raw material equipment, mainly is that the raw material These field control modules is controlled various proportion of raw materials in the blending process by the loading and unloading controller of some raw material electronic scales;
D, raw material control network communication module, be connected with NMS by Ethernet, the data of raw material control data acquisition module collection are sent to NMS for inquiry, the data of receiving network managing system be sent to that raw material control parameter is set and correction module with the adjusting process parameter, wherein raw material control network communication module is connected with NMS by switch;
The shaft kiln acquisition subsystem adopts industrial computer as main frame, and it comprises
A, shaft kiln data acquisition module, operating state data by sensor collection site vertical kiln equipment also is saved in the local data base, described on-the-spot vertical kiln equipment comprises raw material warehouse for finished product, shaft kiln body, shaft kiln blower fan, nodulizer, and described shaft kiln data acquisition module is gathered the material position of raw material warehouse for finished product, water supply flow, shaft kiln temperature, shaft kiln blower fan electric current and the front and back bearings temperature of nodulizer respectively by sensor;
B, shaft kiln control network communication module, be connected with NMS by Ethernet, the data of shaft kiln data collecting module collected are sent to NMS for inquiry, and wherein shaft kiln control network communication module is connected with NMS by switch;
The finished cement RACS adopts industrial computer as main frame, and it comprises
A, finished product control parameter are set and correction module, the required technological parameter of finished cement RACS is set as mill output, scale body specified rate, material proportion, the setting of scale body material, material variety setting, the setting of system's clearing time, the setting of control cycle time, the setting of data acquisition port, the signal controlling port is provided with, and the technological parameter that correction is imported according to the demarcation value of setting, cause serious consequence to prevent the mistake input;
B, finished product control data acquisition module, operating state data by sensor collection site off-the-shelf hardware also is saved in the local data base, on-the-spot off-the-shelf hardware specifically comprises finished product raw material storage, finished cement storehouse, disintegrating machine, ball mill, some finished product electronic scales, and finished product control data acquisition module is gathered the electric current of material position, ball mill motor in material position, the finished cement storehouse of finished product raw material storage and the temperature of front and back bearing shell, the electric current of disintegrating machine motor and the temperature of front and back bearing shell, the weighing storehouse weight signal of all finished product electronic scales respectively by sensor;
C, finished product These field control modules, the duty of the on-the-spot off-the-shelf hardware that provides according to finished product control parameter is set and correction module is default technological parameter and finished product control data acquisition module, controlling on-the-spot off-the-shelf hardware work, mainly is that the finished product These field control modules is controlled various proportion of raw materials in the blending process by the loading and unloading controller of some finished product electronic scales;
D, finished product control network communication module, be connected with NMS by Ethernet, the data of finished product control data acquisition module collection are sent to NMS for inquiry, the data of receiving network managing system be sent to that finished product control parameter is set and correction module with the adjusting process parameter, wherein finished product control network communication module is connected with NMS by switch;
The software section of whole batching control system adopts Lab Windows/CVI software as programming tool.
NMS is to constituting all subsystems of batching control system, specifically be for administrative staff's inquiry after the field data collection and treatment of gathering of cement slurry RACS, shaft kiln acquisition subsystem, finished cement RACS, administrative staff adjust corresponding process parameters according to Query Result in conjunction with producing needs, NMS is passed to batching control system with amended technological parameter, carries out field control thereby use new technological parameter instead;
NMS comprises
The information inquiry statistical module can be inquired about the field data that batching control system is gathered by administrative staff's requirement, and initial data is analyzed, gathered with the class's of formation form and month form;
Information typing modified module, administrative staff are the new technological parameter of typing or original technological parameter made amendment as required, thus amended data are passed to batching control system and are finished resetting of technological parameter.
NMS can be provided with a plurality of terminal devices that connect by switch, terminal device can adopt PC, be installed in process management department respectively, the laboratory, equipment control department, production management department, financial accounting department, department fo supplies, sales department, equipment control department wherein, production management department can monitor and adjust field apparatus ruuning situation at any time by terminal device, the laboratory is adjusted the raw material proportioning according to examination and test of products result by terminal device, to adapt to different products and quality needs, information needed can be inquired about by terminal device by other department.
The present invention proposes a kind of monitoring system of manufacture of cement cheaply, realized the production materials control of manufacture of cement, produce proportioning process control, equipment control, the automatic management of producting cost accounting has improved production efficiency and production management ability, has reduced production cost.
Description of drawings
Accompanying drawing 1 is a network topology structure block diagram of the present invention;
Accompanying drawing 2 is the functional block diagram of batching control system among the present invention;
Accompanying drawing 3 is the functional block diagram of NMS among the present invention;
Accompanying drawing 4 is the workflow diagram of batching control system among the present invention.
The specific embodiment
The present invention is further detailed explanation below in conjunction with accompanying drawing:
The situation that the present invention trys out at a cement production enterprise,
There are three shaft kilns in this enterprise, one of finished cement production line, one of cement slurry production line, adopted common batching control system in the past, electronic scale adopts weightless scale, because original feed proportioning system is that one-of-a-kind system can not be printed the batching form, the controlling of production process complexity, decision adopts the present invention to replace original batching control system.
For utilizing existing equipment to greatest extent, reduce improvement cost, keep original electronic proportioning and claimed part, only eliminate former batching control microcomputer.
In order better production technology to be monitored, increased production scene monitoring of tools point, comprise three shaft kiln temperature, shaft kiln blower fan electric current and front and back bearings temperature, bearing bush temperature before and after four table grinders, the temperature of the electric current of ball mill motor and front and back bearing shell also has the temperature of some other main equipment and current of electric place surplus in the of totally three ten, equipment control department, process management department can consult the record of above process-monitor point at any time by the terminal device that is connected with NMS separately.
The control of need preparing burden of existing ten two road finished cement electronic scales and ten four road cement slurry electronic scales, proportion scheme is directly by the terminal device control of laboratory by being connected with NMS, the production scene no longer needs the control personnel that prepare burden, and process management department can consult the record of above technical recipe at any time by the terminal device that is connected with NMS.
Enforcement according to the financial budget scheme, require the output and the consumption of raw materials amount of financial accounting department, department fo supplies's each order of classes or grades at school of accounting promptly and accurately, this work can realize by the terminal device that is connected with NMS in financial accounting department, department fo supplies respectively.
The terminal device that is connected with NMS is installed for control respectively in process management department, laboratory, equipment control department, production management department, financial accounting department, department fo supplies, sales department, inquiry, statistics.
Because production scene and administrative department's apart from each other, so adopt the Ethernet networking mode of thick cable+switch to connect batching control system and NMS.
The software section of control system adopts Lab Windows/CVI software as programming tool.
Through the application in practice of three wheat harvesting periods, the present invention has reached designing requirement, has obtained good economic benefit.
Be the correlation technique that the present invention adopts below:
1), Lab Windows/CVI software
Because the manufacture of cement monitoring system is not only to finish the batching operation, the multifunctional characteristics that also has other equipment of monitoring, adopt industrial configuration software obviously can not finish requirement, therefore adopt the Lab Windows/CVI of NATIONAL INSTRUMENTS company among the present invention as the programming tool platform, be later Various types of data such as sound, the collection of vibration signal, analysis, the application of more senior artificial intelligence technology provides reliable guarantee.
2), Ethernet (Ethernet)
Because the present invention is the industrial cement manufacturing monitoring system towards control integration, so it is not only the policer operation of various kinds of equipment, but also must provide open data platform, the network platform flexibly, native system adopts Ethernet as the industrial control network agreement, in native system, Ethernet is linked up the Industry Control layer of lower floor and the enterprise management information network on upper strata, has played the effect of fusion bridge for them.
Claims (5)
1, a kind of manufacture of cement monitoring system is characterized in that:
Constitute by the batching control system and the NMS that connect by Ethernet;
Batching control system comprises the plurality of sub system, the quantity of subsystem is decided by the quantity of the process section of the need control of forming whole production line, each subsystem collection is also preserved required field data, controls this process section relevant device respectively according to the technological parameter of setting;
Inquire about for administrative staff after the field data collection and treatment of NMS to all subsystems collections of formation batching control system, administrative staff adjust corresponding process parameters according to Query Result in conjunction with producing needs, NMS is passed to batching control system with amended technological parameter, carries out field control thereby use new technological parameter instead.
2, manufacture of cement monitoring system as claimed in claim 1 is characterized in that:
Described batching control system comprises cement slurry RACS, shaft kiln acquisition subsystem, finished cement RACS, and wherein the cement slurry RACS comprises
A, raw material control parameter are set and correction module, the required technological parameter of cement slurry RACS is set, and proofreaies and correct the technological parameter of being imported according to the demarcation value of setting;
B, raw material control data acquisition module, the operating state data by sensor collection site raw material equipment also is saved in the local data base;
C, raw material These field control modules, the duty of the on-the-spot raw material equipment that provides according to raw material control parameter is set and correction module is default technological parameter and raw material control data acquisition module is controlled the work of on-the-spot raw material equipment;
D, raw material control network communication module, be connected with NMS by Ethernet, the data of raw material control data acquisition module collection are sent to NMS for inquiry, the data of receiving network managing system be sent to that raw material control parameter is set and correction module with the adjusting process parameter;
The shaft kiln acquisition subsystem comprises
A, shaft kiln data acquisition module, the operating state data by sensor collection site vertical kiln equipment also is saved in the local data base;
B, shaft kiln collection network communication module are connected with NMS by Ethernet, and the data of shaft kiln data collecting module collected are sent to NMS for inquiry;
The finished cement RACS comprises
A, finished product control parameter are set and correction module, the required technological parameter of finished cement RACS is set, and proofreaies and correct the technological parameter of being imported according to the demarcation value of setting;
B, finished product control data acquisition module, the operating state data by sensor collection site off-the-shelf hardware also is saved in the local data base;
C, finished product These field control modules, the duty of the on-the-spot off-the-shelf hardware that provides according to finished product control parameter is set and correction module is default technological parameter and finished product control data acquisition module is controlled on-the-spot off-the-shelf hardware work;
D, finished product control network communication module, be connected with NMS by Ethernet, the data of finished product control data acquisition module collection are sent to NMS for inquiry, the data of receiving network managing system be sent to that finished product control parameter is set and correction module with the adjusting process parameter.
3, manufacture of cement monitoring system as claimed in claim 2 is characterized in that:
Described on-the-spot raw material equipment comprises the raw material raw material storage, disintegrating machine, ball mill, some raw material electronic scales, described raw material control data acquisition module is gathered the material position of raw material raw material storage respectively by sensor, the temperature of the electric current of ball mill motor and front and back bearing shell, the temperature of the electric current of disintegrating machine motor and front and back bearing shell, the weighing storehouse weight signal of all raw material electronic scales, described raw material These field control modules is controlled the blending process of raw material by the loading and unloading controller of raw material electronic scale, and described raw material control network communication module is connected with NMS by switch;
Described on-the-spot vertical kiln equipment comprises raw material warehouse for finished product, shaft kiln body, shaft kiln blower fan, nodulizer, described shaft kiln data acquisition module is gathered the material position of raw material warehouse for finished product, water supply flow, shaft kiln temperature, shaft kiln blower fan electric current and the front and back bearings temperature of nodulizer respectively by sensor, and described shaft kiln control network communication module is connected with NMS by switch;
Described off-the-shelf hardware comprises the finished product raw material storage, the finished cement storehouse, disintegrating machine, ball mill, some finished product electronic scales, described finished product control data acquisition module is gathered the material position of finished product raw material storage respectively by sensor, the material position in finished cement storehouse, the temperature of the electric current of ball mill motor and front and back bearing shell, the temperature of the electric current of disintegrating machine motor and front and back bearing shell, the weighing storehouse weight signal of all finished product electronic scales, described finished product These field control modules is controlled the blending process of finished product by the loading and unloading controller of finished product electronic scale, and described finished product control network communication module is connected with NMS by switch.
4, as any described manufacture of cement monitoring system in the claim 1 to 3, it is characterized in that: described NMS comprises
The information inquiry statistical module can be inquired about the field data that all subsystems are gathered in the batching control system by administrative staff's requirement, and initial data is analyzed, gathered with the class's of formation form and month form;
Information typing modified module, administrative staff are the new technological parameter of typing or original technological parameter made amendment as required, thus amended data are passed to batching control system and are finished resetting of technological parameter.
5, manufacture of cement monitoring system as claimed in claim 4 is characterized in that:
NMS can be provided with a plurality of terminal devices, is installed in process management department, laboratory, equipment control department, production management department, financial accounting department, department fo supplies, sales department respectively.
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| Application Number | Priority Date | Filing Date | Title |
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| CNB2004100285568A CN1317113C (en) | 2004-03-11 | 2004-03-11 | Cement production monitoring system |
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| CNB2004100285568A CN1317113C (en) | 2004-03-11 | 2004-03-11 | Cement production monitoring system |
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| CN1559772A true CN1559772A (en) | 2005-01-05 |
| CN1317113C CN1317113C (en) | 2007-05-23 |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101133428A (en) * | 2005-05-04 | 2008-02-27 | Abb专利有限公司 | Method and system for correcting programming and optimising treatment processes |
| CN101916403A (en) * | 2009-07-27 | 2010-12-15 | 周巍 | Detection, management and monitoring integrated system and method |
| CN102467119A (en) * | 2010-11-11 | 2012-05-23 | 上海宝信软件股份有限公司 | Method for processing set value of process control system of cold-rolling production line |
| CN102690072A (en) * | 2012-05-11 | 2012-09-26 | 北京工业大学 | On-line monitoring and controlling method for incomplete combustion carbides in cement production process |
| CN103034130A (en) * | 2013-01-09 | 2013-04-10 | 武安市新峰水泥有限责任公司 | Cement on-line simulation system and implementation method thereof |
| CN103149887A (en) * | 2011-12-30 | 2013-06-12 | 中国科学院沈阳自动化研究所 | Intelligent control method applied to central discharge type cement raw mill system |
| CN103676849A (en) * | 2013-11-28 | 2014-03-26 | 成都淞幸科技有限责任公司 | Distributed control system and distributed control method |
| CN104384009A (en) * | 2014-09-29 | 2015-03-04 | 济南大学 | Cement combined-grinding prediction control method based on Bang-Bang control |
| CN106814719A (en) * | 2017-03-01 | 2017-06-09 | 济南大学 | A kind of whole grinding Optimal Control System of cement joint half and method |
| CN110032161A (en) * | 2019-05-28 | 2019-07-19 | 池州万维化工有限公司 | A kind of rubber and plastic copper resistant agent production control system |
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| CN1092884A (en) * | 1993-03-24 | 1994-09-28 | 深圳开特电脑设备公司 | Laboratory in cement works computer management method and system |
| CN1156704A (en) * | 1996-02-07 | 1997-08-13 | 肖光荣 | Concrete batching metering method and equipment |
| JP2000322492A (en) * | 1999-05-10 | 2000-11-24 | Pacific Systems Corp | Trade supporting system and storage medium recording trade support program |
| CN1361079A (en) * | 2000-12-29 | 2002-07-31 | Tata咨询服务有限公司 | Method and apparatus for producing cement |
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- 2004-03-11 CN CNB2004100285568A patent/CN1317113C/en not_active Expired - Fee Related
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101133428A (en) * | 2005-05-04 | 2008-02-27 | Abb专利有限公司 | Method and system for correcting programming and optimising treatment processes |
| CN101133428B (en) * | 2005-05-04 | 2014-09-17 | Abb专利有限公司 | Method and system for correcting programming and optimising treatment processes |
| CN101916403A (en) * | 2009-07-27 | 2010-12-15 | 周巍 | Detection, management and monitoring integrated system and method |
| CN102467119A (en) * | 2010-11-11 | 2012-05-23 | 上海宝信软件股份有限公司 | Method for processing set value of process control system of cold-rolling production line |
| CN102467119B (en) * | 2010-11-11 | 2016-01-27 | 上海宝信软件股份有限公司 | The disposal route of set value of process control system of cold-rolling production line |
| CN103149887B (en) * | 2011-12-30 | 2014-12-31 | 中国科学院沈阳自动化研究所 | Intelligent control method applied to central discharge type cement raw mill system |
| CN103149887A (en) * | 2011-12-30 | 2013-06-12 | 中国科学院沈阳自动化研究所 | Intelligent control method applied to central discharge type cement raw mill system |
| CN102690072A (en) * | 2012-05-11 | 2012-09-26 | 北京工业大学 | On-line monitoring and controlling method for incomplete combustion carbides in cement production process |
| CN102690072B (en) * | 2012-05-11 | 2013-10-16 | 北京工业大学 | On-line monitoring and controlling method for incomplete combustion carbides in cement production process |
| CN103034130A (en) * | 2013-01-09 | 2013-04-10 | 武安市新峰水泥有限责任公司 | Cement on-line simulation system and implementation method thereof |
| CN103676849A (en) * | 2013-11-28 | 2014-03-26 | 成都淞幸科技有限责任公司 | Distributed control system and distributed control method |
| CN104384009A (en) * | 2014-09-29 | 2015-03-04 | 济南大学 | Cement combined-grinding prediction control method based on Bang-Bang control |
| CN104384009B (en) * | 2014-09-29 | 2017-07-28 | 济南大学 | A kind of cement combination grinding forecast Control Algorithm controlled based on Bang Bang |
| CN106814719A (en) * | 2017-03-01 | 2017-06-09 | 济南大学 | A kind of whole grinding Optimal Control System of cement joint half and method |
| CN106814719B (en) * | 2017-03-01 | 2019-01-04 | 济南大学 | A kind of whole grinding Optimal Control System of cement joint half and method |
| CN110032161A (en) * | 2019-05-28 | 2019-07-19 | 池州万维化工有限公司 | A kind of rubber and plastic copper resistant agent production control system |
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