CN1552804A - Catalytic cracking catalyst demetallization and reactivation method - Google Patents

Catalytic cracking catalyst demetallization and reactivation method Download PDF

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CN1552804A
CN1552804A CNA031379230A CN03137923A CN1552804A CN 1552804 A CN1552804 A CN 1552804A CN A031379230 A CNA031379230 A CN A031379230A CN 03137923 A CN03137923 A CN 03137923A CN 1552804 A CN1552804 A CN 1552804A
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CN1239678C (en
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张瑞驰
马建国
秦志利
李辉
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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China Petroleum and Chemical Corp
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Abstract

A method for removing metals and reactivating catalytic cracking agent includes: 1) mixing acidifier composition liquid with catalytic cracking catalyst at liquid-solid ratio of (2 - 10): 1, stirring at atmosphere - 200degC for 1 - 24 hours; 2) filtering the slurry and beating the obtained cakes with deionized water at atmosphere - 100degC for 10 minutes to 6 hours under pH 3.0 - 7.0 controlled with ammonia, and filtering the obtained slurry; 3) beating the obtained cakes from the above step 2 with activated ion composition liquid at liquid-solid ratio of (2 - 10):1 at the same temperature above for 10 minutes to 5 hours, filtering the slurry and recovering the processed catalysts. Its advantages include simple procedure, less investment and short recovery period, to remove pollutant metals and to improve activity and selectivity of the products.

Description

催化裂化催化剂脱金属再活化方法Catalytic cracking catalyst demetallization and reactivation method

技术领域technical field

本发明属于催化剂的一般的再生或再活化方法,更具体地说,是一种针对催化裂化催化剂的脱金属再活化方法。The invention belongs to the general regeneration or reactivation method of catalyst, more specifically, it is a demetallization reactivation method for catalytic cracking catalyst.

背景技术Background technique

在催化裂化过程中,原料油中的金属如Ni、V、Fe、Cu等逐渐沉积在催化剂上,随着催化剂上金属量的增加,催化剂活性下降,选择性变差。产品分布中,氢气、干气、焦炭产率增加,液化气和汽油等目的产品产率下降。工业催化裂化生产中,解决金属污染问题主要有两种方法,一是通过卸出部分平衡剂、补充新鲜剂,以降低金属污染水平;二是使用抗金属催化剂和/或金属钝化剂。随着原油变重,催化裂化向重油催化裂化迅速发展,原料中金属含量也大幅度增加,从而使平衡催化剂的污染金属含量大幅度增加,即使使用新型催化剂或钝化剂也不能完全解决问题。During the catalytic cracking process, metals such as Ni, V, Fe, Cu, etc. in the raw oil are gradually deposited on the catalyst. With the increase of the amount of metal on the catalyst, the activity of the catalyst decreases and the selectivity becomes poor. In product distribution, the yields of hydrogen, dry gas, and coke increased, while the yields of target products such as liquefied gas and gasoline decreased. In industrial catalytic cracking production, there are two main methods to solve the problem of metal pollution, one is to reduce the level of metal pollution by discharging part of the balancer and replenishing fresh agent; the other is to use anti-metal catalysts and/or metal deactivators. As the crude oil becomes heavier, catalytic cracking develops rapidly towards heavy oil catalytic cracking, and the metal content in the raw material also increases significantly, so that the metal content of the equilibrium catalyst increases significantly, even if a new catalyst or passivator is used, the problem cannot be completely solved.

在实际工业生产中,为维持催化裂化装置中平衡剂的活性和选择性,需要经常地卸出部分平衡剂、补充新鲜剂。这种做法不仅增加装置的操作费用,而且所卸出的废剂很容易造成环境污染。目前,国内每年卸出的废剂(包括从旋分器中回收的废催化剂)高达1.5万吨。这些废催化剂一般含有微量放射性元素,不能随意处置。国内外主要采用以下几种方法处理废催化剂:In actual industrial production, in order to maintain the activity and selectivity of the balance agent in the catalytic cracking unit, it is necessary to discharge part of the balance agent and replenish fresh agent frequently. This approach not only increases the operating cost of the device, but also the discharged waste agent is easy to cause environmental pollution. At present, the amount of waste catalyst (including waste catalyst recovered from the cyclone) is as high as 15,000 tons in China every year. These spent catalysts generally contain trace amounts of radioactive elements and cannot be disposed of at will. At home and abroad, the following methods are mainly used to deal with spent catalysts:

Figure A0313792300051
建池地埋,用半地下水泥池全封闭填埋。
Figure A0313792300051
Build the pool and bury it in the ground, and use a semi-underground cement pool to fully seal and fill it.

Figure A0313792300052
废催化剂作吸附剂,除去污水中氨离子和金属离子。
Figure A0313792300052
The spent catalyst is used as an adsorbent to remove ammonia ions and metal ions in sewage.

Figure A0313792300053
脱金属回收利用。
Figure A0313792300053
Demetallization and recycling.

Figure A0313792300054
采用磁分离的方法,将平衡剂中的高活性催化剂分离出来、再次使用。
Figure A0313792300054
Using the method of magnetic separation, the highly active catalyst in the balancing agent is separated and reused.

Figure A0313792300055
其它,如作水泥混合材料或作为新建装置的开工剂。
Figure A0313792300055
Others, such as cement mixing materials or as a start-up agent for new installations.

上述方法中,建池地埋不是长远之计;作吸附剂用量和用途有限;磁分离虽可将平衡剂中高活性的催化剂颗粒回收再用,但并未从根本上解决工业废剂的出路问题。因此,在上述方法中,只有脱金属回收利用是发展方向。它既可节约新鲜催化剂,减轻环境污染,又可降低平衡剂金属含量,提高催化剂的活性和选择性。Among the above methods, building a pool to bury is not a long-term solution; the amount and use of the adsorbent are limited; although magnetic separation can recycle the highly active catalyst particles in the balancer, it does not fundamentally solve the problem of the outlet for industrial waste . Therefore, among the above methods, only demetallization recycling is the development direction. It can not only save fresh catalyst, reduce environmental pollution, but also reduce the metal content of the balancer, and improve the activity and selectivity of the catalyst.

早在六十年代,就出现了以MET-X和DEMET过程为代表的废催化剂化学法脱金属工艺,它适用于污染金属含量较低的无定型硅铝催化剂。将催化剂在一定条件下硫化、氧化,使金属转化成一种可分散的形式,然后进行还原性-氧化性洗涤以脱除金属。USP31501045和USP3173882采用高温氯化脱金属,USP3150103和USP3147228采用高温硫化和/或氧化脱金属,USP3178364采用高温氧化、硫化和氯化脱金属,这些专利的不同之处在于脱金属步骤及反应条件不尽相同。As early as the 1960s, the chemical demetallization process of spent catalysts represented by MET-X and DEMET processes appeared, which is suitable for amorphous silica-alumina catalysts with low content of polluting metals. The catalyst is sulfurized and oxidized under certain conditions to convert the metal into a dispersible form, and then undergo reductive-oxidative washing to remove the metal. USP31501045 and USP3173882 use high-temperature chlorination to demetallize, USP3150103 and USP3147228 use high-temperature vulcanization and/or oxidative demetallization, and USP3178364 use high-temperature oxidation, vulcanization and chlorination to demetallize. The difference between these patents lies in the demetallization steps and reaction conditions. same.

70年代~80年代,随着重油加工的发展以及分子筛催化剂的广泛应用,分子筛催化剂上铁、镍、铜、钒、钠等重金属的含量逐渐增加,催化剂的活性和选择性受到严重影响。关于失活的分子筛催化剂脱金属再生的专利主要可分成两种类型。一类是对DEMET工艺改进,如USP4101444、USP4234452、USP4686197、USP4824814等;另一类是各种溶液处理脱金属,如USP4787968、USP4280897、USP4814066、USP4929336、USP4954244、USP5021377等。美国ARCO公司改进的DEMET工艺中(Jin.S.Y,etal,J.I.E.C.Prod.rex.Dev.1986,25,549-553),其主要步骤包括:硫化氢对废催化剂硫化,空气氧化,以及还原性、氧化性洗涤。Chemcat公司对DEMET工艺进行了一些修改,也包括三个步骤,一是先通硫化氢气体、后通氯气,使金属变成可溶性的硫化物、氯化物;二是氧化还原性洗涤;三是硫酸铵离子交换。这些脱金属工艺都有氧化、硫化和/或氯化等步骤,因此,设备多,投资大,且硫化氢、氯气等毒气可能造成环境污染。From the 1970s to the 1980s, with the development of heavy oil processing and the wide application of molecular sieve catalysts, the content of heavy metals such as iron, nickel, copper, vanadium, and sodium on molecular sieve catalysts gradually increased, and the activity and selectivity of the catalysts were seriously affected. Patents related to demetallization regeneration of deactivated molecular sieve catalysts can be mainly divided into two types. One is the improvement of DEMET process, such as USP4101444, USP4234452, USP4686197, USP4824814, etc.; In the DEMET process (Jin.S.Y, etal, J.I.E.C.Prod.rex.Dev.1986,25,549-553) improved by U.S. ARCO Company, its main steps include: hydrogen sulfide sulfides the spent catalyst, air oxidation, and reduction, Oxidative washing. Chemcat has made some modifications to the DEMET process, which also includes three steps, one is to pass hydrogen sulfide gas first, and then pass chlorine gas to make the metal become soluble sulfide and chloride; the second is redox washing; the third is sulfuric acid Ammonium ion exchange. These demetallization processes all have steps such as oxidation, sulfidation and/or chlorination. Therefore, there are many equipments and large investment, and poisonous gases such as hydrogen sulfide and chlorine may cause environmental pollution.

USP4787968用含铵离子和稀土离子的溶液处理催化剂,提高催化剂的铵离子和稀土离子的含量。USP4280897用柠檬酸铵与催化剂上的污染金属形成螯合物,洗脱该螯合物即脱除污染金属。USP4814066、USP4929 336、USP4954244、USP5021377介绍了柠檬酸、羧酸、和/或铵盐等交换、螯合、络合等方法处理催化剂。USP4787968 treats the catalyst with a solution containing ammonium ions and rare earth ions to increase the content of ammonium ions and rare earth ions in the catalyst. USP4280897 forms a chelate with ammonium citrate and the polluting metal on the catalyst, and the elution of the chelate removes the polluting metal. USP4814066, USP4929336, USP4954244, USP5021377 have introduced methods such as citric acid, carboxylic acid and/or ammonium salt exchange, chelation, complexation etc. to process catalyst.

USP5900383介绍了受金属污染的分子筛催化剂,用酸、清洁剂或表面活性剂等组成的液体打浆,在一定温度下混合处理足够的时间,使污染金属从分子筛孔道中脱出,然后过滤、水洗。该专利所用的酸是苹果酸、乙酸、柠檬酸、蚁酸、盐酸、硝酸或硫酸等,组合液中也可含有二氟化胺、酶化物等。清洁剂或表面活性剂的作用是将从分子筛孔道中清除的污染物悬浮到液体表面层,从浆液中抽出一部分液体,经过过滤除去污染物后,返回浆液。USP5900383 introduces a metal-contaminated molecular sieve catalyst, which is beaten with a liquid composed of acid, detergent or surfactant, mixed at a certain temperature for a sufficient time, so that the contaminated metal is released from the pores of the molecular sieve, and then filtered and washed with water. The acid used in this patent is malic acid, acetic acid, citric acid, formic acid, hydrochloric acid, nitric acid or sulfuric acid, etc., and the combination liquid may also contain ammonium difluoride, enzyme compound, etc. The role of the detergent or surfactant is to suspend the pollutants removed from the pores of the molecular sieve to the surface layer of the liquid, extract a part of the liquid from the slurry, and return to the slurry after filtering to remove the pollutants.

USP6046125介绍了提高催化剂活性的方法,该方法既可应用于平衡剂,也可应用于新鲜剂。催化剂与一种溶液接触反应,该溶液含有水、不含氯离子的无机酸和铝源。液固比为1-10,溶液的氯离子含量小于1000ppm,反应过程中用氨水调节并保持溶液的PH值为3-12。合适的酸是亚硫酸和硫酸,合适的铝源是三水铝石和氧化铝。该方法操作简单,可降低催化剂的重金属含量,提高催化剂的酸性活性中心数,但通过试验证明,该方法的脱金属再生效果并不理想(参见对比例1)。USP6046125 introduces a method for improving catalyst activity, which can be applied to balancers and fresheners. The catalyst is contacted with a solution containing water, a chloride-free mineral acid and an aluminum source. The liquid-solid ratio is 1-10, the chloride ion content of the solution is less than 1000ppm, and the pH value of the solution is adjusted and maintained at 3-12 with ammonia water during the reaction. Suitable acids are sulfurous acid and sulfuric acid and suitable aluminum sources are gibbsite and alumina. The method is simple to operate, can reduce the heavy metal content of the catalyst, and increase the number of acidic active centers of the catalyst, but it is proved by experiments that the demetallization regeneration effect of the method is not ideal (see Comparative Example 1).

发明内容Contents of the invention

本发明的目的是在现有技术的基础上提供一种催化裂化催化剂脱金属再活化方法,以提高催化剂的活性、改善产品选择性。The purpose of the present invention is to provide a catalytic cracking catalyst demetallization and reactivation method on the basis of the prior art, so as to increase the activity of the catalyst and improve the product selectivity.

本发明提供的催化裂化催化剂脱金属再活化方法包括以下步骤:The catalytic cracking catalyst demetallization reactivation method provided by the invention comprises the following steps:

(1)酸化剂组合液与催化裂化催化剂按液固比2~10∶1混合,在室温~200℃下搅拌交换1~24小时;(1) The acidulant combination liquid and the catalytic cracking catalyst are mixed at a liquid-solid ratio of 2 to 10:1, and stirred and exchanged at room temperature to 200° C. for 1 to 24 hours;

(2)过滤浆液,所得滤饼用去离子水打浆,并用氨水将浆液的PH值控制在3.0~7.0,在室温~100℃下浆洗10分钟~6小时后,过滤所得浆液;(2) Filtrate the slurry, beat the obtained filter cake with deionized water, control the pH value of the slurry at 3.0 to 7.0 with ammonia water, wash the slurry at room temperature to 100° C. for 10 minutes to 6 hours, and filter the resulting slurry;

(3)步骤(2)所得滤饼用活化离子组合液打浆,液固比为2~10∶1,交换温度为室温~100℃,交换时间为10分钟~5小时,过滤浆液、回收的催化剂。(3) The filter cake obtained in step (2) is beaten with an activated ion combination liquid, the liquid-solid ratio is 2 to 10: 1, the exchange temperature is room temperature to 100° C., and the exchange time is 10 minutes to 5 hours. Filter the slurry and recover the catalyst .

本发明提供的催化裂化催化剂脱金属再活化方法工艺流程简单;投资少、回收期短;可大幅脱除污染金属,提高催化剂的活性,改善产品选择性。The demetallization and reactivation method of the catalytic cracking catalyst provided by the invention has simple process flow, less investment and short payback period; it can largely remove polluted metals, increase catalyst activity and improve product selectivity.

具体实施方式Detailed ways

通过大量的实验研究发现:盐酸、硫酸、磷酸、氢氟酸等强酸或中强酸很容易与废催化剂上的污染金属反应,生成可溶性的盐类,但由于反应的溶液酸性太强,裂化催化剂的酸性活性中心也遭到了破坏。本发明采用含潜在酸的酸化剂组合液,使潜在酸在一定条件下逐渐地转化为强酸。这样,强酸就可以慢慢地与污染金属反应,而不会破坏分子筛的酸性活性中心。Through a large number of experimental studies, it is found that strong or moderately strong acids such as hydrochloric acid, sulfuric acid, phosphoric acid, and hydrofluoric acid can easily react with polluted metals on spent catalysts to form soluble salts, but because the reaction solution is too acidic, the cracking catalyst The acidic active centers are also destroyed. The invention adopts the acidifying agent combination liquid containing latent acid to gradually convert latent acid into strong acid under certain conditions. This way, the strong acid can slowly react with the contaminating metal without destroying the acidic active centers of the molecular sieve.

在本发明所提供的方法中,所述酸化剂组合液主要包括潜在酸、酸、溶剂以及表面活性剂或增粘剂,且它们在酸化剂组合液中的浓度分别为潜在酸1~30重%、酸0~10重%、表面活性剂0.001~0.04重%或增粘剂0.02~0.2重%及余量的溶剂。所述酸化剂组合液的组成优选含潜在酸3~15重%、酸0~3重%、表面活性剂0.001~0.04重%或增粘剂0.02~0.2重%及余量的溶剂。In the method provided by the present invention, the acidulant combination liquid mainly includes latent acid, acid, solvent and surfactant or tackifier, and their concentrations in the acidulant combination liquid are 1 to 30 wt. %, 0-10% by weight of acid, 0.001-0.04% by weight of surfactant or 0.02-0.2% by weight of tackifier and the balance of solvent. The composition of the acidifying agent combination preferably contains 3-15% by weight of latent acid, 0-3% by weight of acid, 0.001-0.04% by weight of surfactant or 0.02-0.2% by weight of tackifier and the balance of solvent.

潜在酸主要选自:酯类、卤代烃类、卤盐类、酰卤类、酸酐类等,具体说明如下:Potential acids are mainly selected from: esters, halogenated hydrocarbons, halogen salts, acid halides, acid anhydrides, etc., as detailed below:

低分子羧酸与低分子醇反应生成的低分子酯类是重要的潜在酸,如甲酸甲酯、乙酸甲酯,它们在一定条件下水解产生相应的低分子羧酸。甲酸甲酯在54~82℃下水解产生甲酸,乙酸甲酯在88~138℃下水解产生乙酸。The low-molecular-weight esters formed by the reaction of low-molecular-weight carboxylic acids and low-molecular-weight alcohols are important latent acids, such as methyl formate and methyl acetate, which are hydrolyzed under certain conditions to produce corresponding low-molecular-weight carboxylic acids. Methyl formate is hydrolyzed at 54-82°C to produce formic acid, and methyl acetate is hydrolyzed at 88-138°C to produce acetic acid.

卤代烃也是重要的潜在酸,卤代烃在120~370℃下水解产生酸,按卤素的种类,卤代烃水解后可产生盐酸、氢氟酸或它们的混合酸。较好的卤代烃是四氯化碳。Halogenated hydrocarbons are also important potential acids. Halogenated hydrocarbons are hydrolyzed at 120-370°C to produce acids. According to the type of halogen, hydrochloric acid, hydrofluoric acid or their mixed acids can be produced after hydrolysis of halogenated hydrocarbons. A preferred halogenated hydrocarbon is carbon tetrachloride.

卤盐在一定的引发剂下可产生相应的酸。其中氯化铵、氟化铵最好。氯化铵在醛(如甲醛)作引发剂下,可产生盐酸。Halogen salts can produce corresponding acids under certain initiators. Among them, ammonium chloride and ammonium fluoride are the best. Ammonium chloride can produce hydrochloric acid when aldehyde (such as formaldehyde) is used as an initiator.

低分子酰卤可通过水解产生相应的低分子羧酸和卤酸(盐酸或氢氟酸)。如乙酰氯水解产生乙酸和盐酸。Low-molecular acid halides can be hydrolyzed to produce corresponding low-molecular carboxylic acids and halogen acids (hydrochloric acid or hydrofluoric acid). For example, hydrolysis of acetyl chloride produces acetic acid and hydrochloric acid.

酸酐也可通过水解产生相应的酸,如乙酸酐水解产生乙酸。Acid anhydrides can also be hydrolyzed to produce the corresponding acids, such as acetic anhydride to produce acetic acid.

在酸化剂组合液中,可以仅含有潜在酸、表面活性剂或增粘剂以及溶剂,但最好是既含有潜在酸,又含有适量的强酸或中强酸。所述的强酸或中强酸选自:盐酸、硫酸、亚硫酸、磷酸、氢氟酸中的任意一种或一种以上的混合物;优选:盐酸、硫酸或亚硫酸。In the acidulant combination liquid, only latent acid, surfactant or tackifier and solvent may be contained, but it is preferable to contain both latent acid and appropriate amount of strong acid or medium strong acid. The strong acid or medium strong acid is selected from any one or a mixture of more than one of hydrochloric acid, sulfuric acid, sulfurous acid, phosphoric acid and hydrofluoric acid; preferably: hydrochloric acid, sulfuric acid or sulfurous acid.

为了控制反应速度,反应过程中可添加一定量的缓速剂。缓速剂有两种类型,一是表面活性剂,二是增粘剂。表面活性剂在催化剂表面吸附后,可降低酸与催化剂的反应速度。最合适的表面活性剂有两类,一类是阳离子表面活性剂,如脂肪胺盐酸盐、季胺盐;一类是两性表面活性剂,如磺酸盐化的聚氧乙烯烷基苯酚醚。在本发明所述的酸化剂组合液中,表面活性剂的浓度为0.001~0.04重%。In order to control the reaction speed, a certain amount of retarder can be added during the reaction. There are two types of retarders, one is a surfactant and the other is a tackifier. After the surfactant is adsorbed on the surface of the catalyst, it can reduce the reaction rate of the acid and the catalyst. There are two types of most suitable surfactants, one is cationic surfactants, such as fatty amine hydrochloride, quaternary ammonium salt; the other is amphoteric surfactants, such as sulfonated polyoxyethylene alkylphenol ether . In the acidulant combination liquid of the present invention, the concentration of the surfactant is 0.001-0.04% by weight.

增粘剂是通过稠化溶液,减少氢离子的扩散速度,从而控制反应速度。如XC聚合物、聚丙烯酰胺、聚乙烯吡咯烷酮等。在本发明所述的酸化剂组合液中,增粘剂的浓度为0.02~0.2重%。Viscosifiers control the reaction rate by thickening the solution and reducing the diffusion rate of hydrogen ions. Such as XC polymer, polyacrylamide, polyvinylpyrrolidone, etc. In the acidulant combination liquid of the present invention, the concentration of the thickener is 0.02-0.2% by weight.

酸化剂组合液中所用的溶剂可以采用无机溶剂,也可以采用有机溶剂,例如,水、醇类、酯类、甲苯、二甲苯、煤油、柴油等以及它们的混合物。最好是水和/或醇类。溶剂的用量以满足反应的液固比达到2~10∶1为准。The solvent used in the acidulant combination liquid can be an inorganic solvent or an organic solvent, for example, water, alcohols, esters, toluene, xylene, kerosene, diesel oil, etc. and mixtures thereof. Water and/or alcohols are preferred. The solvent should be used in an amount such that the liquid-solid ratio of the reaction reaches 2-10:1.

在本发明所提供的方法中,所述活化剂组合液以含稀土离子和/或含Sb、Al、P等元素的化合物作为活化剂。稀土主要包括氯化稀土、硝酸稀土以及稀土氧化物,最好是氯化稀土;锑化合物主要包括三氧化二锑、五氧化二锑或其他含锑的化合物;铝主要包括氢氧化铝,硫酸铝等;磷主要包括磷酸、磷酸铵、磷酸氢铵等。活化剂在活化离子组合液中的浓度为1~10重%。本发明所述活化离子组合液中的溶剂选自:水、醇类、酯类中的一种或一种以上的混合物。In the method provided by the present invention, the activator combination liquid uses a compound containing rare earth ions and/or elements such as Sb, Al, P, etc. as an activator. Rare earth mainly includes rare earth chloride, rare earth nitrate and rare earth oxides, preferably rare earth chloride; antimony compounds mainly include antimony trioxide, antimony pentoxide or other antimony-containing compounds; aluminum mainly includes aluminum hydroxide, aluminum sulfate Phosphorus mainly includes phosphoric acid, ammonium phosphate, ammonium hydrogen phosphate, etc. The concentration of the activator in the activated ion combination liquid is 1-10% by weight. The solvent in the activated ion combination liquid of the present invention is selected from one or more mixtures of water, alcohols and esters.

采用本发明提供的方法时应注意:酸和潜在酸的用量太低,溶液的酸量不足,与催化剂上的微量金属氧化物接触机会少,反应进行不完全,脱金属效果差;酸和潜在酸用量增大,脱金属率升高,但脱铝和脱稀土的作用亦同时随之加重,故酸和潜在酸用量亦不能过高,否则催化剂的结构将遭到破坏。合适的酸浓度为0~10重%,最好为0~3重%;潜在酸的浓度为1~30重%,最好为3~15重%。When adopting the method provided by the invention, attention should be paid to: the consumption of acid and latent acid is too low, the amount of acid in the solution is insufficient, and the chance of contact with trace metal oxides on the catalyst is small, the reaction is not complete, and the demetallization effect is poor; When the amount of acid increases, the demetallization rate increases, but the effects of dealumination and rare earth removal also increase accordingly, so the amount of acid and latent acid should not be too high, otherwise the structure of the catalyst will be destroyed. The suitable acid concentration is 0-10% by weight, preferably 0-3% by weight; the concentration of latent acid is 1-30% by weight, preferably 3-15% by weight.

步骤(1)的反应温度太低,潜在酸不能充分水解成相应的酸,反应速度和反应深度都受到限制,脱金属效果较差;反应温度提高,酸和金属的反应加快,脱金属效率提高。通常反应温度在室温~200℃,较好在50~150℃,最好在70~120℃。The reaction temperature of step (1) is too low, potential acid can not be fully hydrolyzed into corresponding acid, reaction speed and depth of reaction are all restricted, and demetallization effect is relatively poor; Reaction temperature increases, the reaction of acid and metal accelerates, and demetallization efficiency improves . Usually the reaction temperature is from room temperature to 200°C, preferably from 50 to 150°C, most preferably from 70 to 120°C.

在本发明所述步骤(2)中,PH值若高于7.5,碱度增强,会破坏催化剂颗粒;PH值低于2.0后,酸性太强,对分子筛酸性中心有影响。因此,浆液PH值为3.0~7.0较为适宜,优选PH值为3.5~5.0。浆洗温度为室温~100℃,时间为10min~6h。In the step (2) of the present invention, if the pH value is higher than 7.5, the alkalinity will increase and the catalyst particles will be destroyed; if the pH value is lower than 2.0, the acidity will be too strong, which will affect the acid center of the molecular sieve. Therefore, the pH value of the slurry is more suitable from 3.0 to 7.0, preferably from 3.5 to 5.0. The washing temperature is from room temperature to 100°C, and the washing time is from 10 minutes to 6 hours.

在本发明步骤(3)中,采用离子交换法时,液固比为2∶1~10∶1,温度为室温~100℃,时间为10min~6h。采用浸渍法时,主要是淋洗浸渍。In the step (3) of the present invention, when the ion exchange method is used, the liquid-solid ratio is 2:1-10:1, the temperature is room temperature-100°C, and the time is 10min-6h. When using the impregnation method, it is mainly rinse impregnation.

下面的实施例将进一步说明本发明提供的方法,但本发明并不因此而受到任何限制。The following examples will further illustrate the method provided by the present invention, but the present invention is not thereby limited in any way.

                           实施例1Example 1

该实施例说明:本发明所提供FCC催化剂脱金属再活化方法的实施效果。This example illustrates: the implementation effect of the FCC catalyst demetallization and reactivation method provided by the present invention.

采用ZCM-7平衡剂进行试验(超稳Y型分子筛催化剂,由齐鲁石化公司催化剂厂工业生产)。该剂的重金属含量为Ni=0.47重%、V=0.02重%、Fe=0.39重%、Na=0.31重%。取200克平衡剂,装入1500ml的三口玻璃反应釜中(一口插温度计控制反应温度,一口插搅拌器,一口接回流冷凝器),加入1000克酸化剂组合液A(含有盐酸1.0重%、氯化铵7.0重%、冰醋酸3.0重%、聚氧乙烯烷基苯酚醚磺酸钠0.03重%、其余为水),90℃下回流搅拌3h。然后冷却到室温,布氏漏斗真空抽滤;滤饼用1000ml去离子水打浆,用氨水控制PH值为5.0,在温度60℃下浆洗30min,真空抽滤;二次滤饼用RECl3的水溶液交换处理,RECl3浓度为30克RE2O3/L溶液,液固比3∶1,温度60℃,时间为1h。交换后的浆液抽滤,滤饼在红外灯下干燥4h,马福炉中600℃焙烧2h,得到ZCM-7处理剂。The test was carried out with ZCM-7 balancer (ultra-stable Y-type molecular sieve catalyst, industrially produced by Qilu Petrochemical Company Catalyst Factory). The heavy metal content of this agent was Ni=0.47% by weight, V=0.02% by weight, Fe=0.39% by weight, and Na=0.31% by weight. Get 200 grams of balancing agent, pack in the three-port glass reaction kettle of 1500ml (one port inserts the thermometer to control the reaction temperature, one port inserts the stirrer, and the other port connects the reflux condenser), adds 1000 grams of acidulant combination liquid A (containing hydrochloric acid 1.0% by weight, 7.0% by weight of ammonium chloride, 3.0% by weight of glacial acetic acid, 0.03% by weight of sodium polyoxyethylene alkylphenol ether sulfonate, and the rest is water), and stirred under reflux at 90°C for 3 hours. Then cool to room temperature, vacuum filter with Buchner funnel; filter cake with 1000ml deionized water, control pH value to 5.0 with ammonia water, wash at 60°C for 30min, vacuum filter; secondary filter cake with RECl 3 aqueous solution For exchange treatment, the concentration of RECl 3 is 30 grams of RE 2 O 3 /L solution, the liquid-solid ratio is 3:1, the temperature is 60° C., and the time is 1 h. The exchanged slurry was suction-filtered, the filter cake was dried under an infrared lamp for 4 hours, and calcined in a muffle furnace at 600°C for 2 hours to obtain the ZCM-7 treatment agent.

ZCM-7平衡剂也在马福炉中600℃焙烧2h,得到ZCM-7平衡剂。处理剂和平衡剂进行物化性能分析,并进行固定流化床催化裂化试验。固定流化床试验用原料油为管输蜡油掺渣油,其残炭为2.8重%。催化剂装量为160克,反应温度500℃,剂油比5,空速8h-1。分析和试验结果见表1和表2。The ZCM-7 balancer was also calcined in a muffle furnace at 600° C. for 2 hours to obtain the ZCM-7 balancer. The physical and chemical properties of the treatment agent and balance agent are analyzed, and the fixed fluidized bed catalytic cracking test is carried out. The feedstock oil used in the fixed fluidized bed test was wax oil mixed with residual oil, and its carbon residue was 2.8% by weight. The catalyst loading is 160g, the reaction temperature is 500°C, the catalyst-to-oil ratio is 5, and the space velocity is 8h -1 . Analysis and test results are shown in Table 1 and Table 2.

                           实施例2Example 2

该实施例说明:本发明所提供FCC催化剂脱金属再活化方法的实施效果。This example illustrates: the implementation effect of the FCC catalyst demetallization and reactivation method provided by the present invention.

采用RAG-1平衡催化剂进行试验(复合型分子筛催化剂,含有REHY、USY、ZSM-5分子筛,由齐鲁石化公司催化剂厂工业生产)。该剂的重金属含量为Ni=0.95重%、V=0.24重%、Fe=0.63重%、Na=0.28重%。取200克平衡剂,装入1500ml的三口玻璃反应釜中,加入1000克酸化剂组合液B(含有H2SO40.5重%、四氯化碳7.0重%、聚丙烯酰胺0.1重%、其余为水),130℃下回流搅拌3h。然后冷却到约60℃,布氏漏斗真空抽滤;滤饼用1000ml去离子水打浆,用氨水控制PH值为5.0,在温度70℃下浆洗1h,真空抽滤;二次滤饼用活化剂组合液B交换处理(活化剂组合液中含稀土和金属,RE2O3含量为30克RE2O3/l溶液,Sb2O5含量为10克/l溶液,其余为去离子水),液固比4∶1,温度80℃,时间为45min。交换后的浆液抽滤,滤饼在红外灯下干燥4h,马福炉中600℃焙烧2h,得到RAG-1处理剂。RAG-1 equilibrium catalyst was used for the test (composite molecular sieve catalyst, containing REHY, USY, ZSM-5 molecular sieve, industrially produced by Qilu Petrochemical Company Catalyst Factory). The heavy metal content of this agent is Ni=0.95 wt%, V=0.24 wt%, Fe=0.63 wt%, Na=0.28 wt%. Get 200 grams of balancing agent, put it into a 1500ml three-necked glass reactor, add 1000 grams of acidulant combination solution B (containing H2SO4 0.5 % by weight, carbon tetrachloride 7.0% by weight, polyacrylamide 0.1% by weight, the rest water), reflux and stir at 130°C for 3h. Then cool to about 60°C, vacuum filter the Buchner funnel; beat the filter cake with 1000ml deionized water, control the pH value to 5.0 with ammonia water, wash it at a temperature of 70°C for 1 hour, and vacuum filter; use an activator for the secondary filter cake Combination solution B exchange treatment (activator combination solution contains rare earth and metal, RE2O3 content is 30 g RE2O3 /l solution, Sb2O5 content is 10 g/l solution, the rest is deionized water ) , the liquid-solid ratio is 4:1, the temperature is 80°C, and the time is 45min. The exchanged slurry was suction-filtered, the filter cake was dried under an infrared lamp for 4 hours, and roasted in a muffle furnace at 600°C for 2 hours to obtain the RAG-1 treatment agent.

RAG-1平衡剂也在马福炉中600℃焙烧2h得RAG-1平衡剂。处理剂和平衡剂进行物化性能分析,并进行固定流化床催化裂化试验(试验条件同实施例1)。分析和试验结果见表1和表2。The RAG-1 balancer was also calcined in a muffle furnace at 600°C for 2 hours to obtain the RAG-1 balancer. The treatment agent and balance agent were analyzed for physical and chemical properties, and a fixed fluidized bed catalytic cracking test was carried out (the test conditions were the same as in Example 1). Analysis and test results are shown in Table 1 and Table 2.

从表1可以看出,ZCM-7和RAG-1平衡剂用本发明的方法处理后,污染金属Ni、V、Fe、Na等含量大幅度降低,比表面和孔体积增加,微反活性大幅度提高。As can be seen from Table 1, after ZCM-7 and RAG-1 balancing agent are treated with the method of the present invention, the contents of polluting metals Ni, V, Fe, Na etc. are greatly reduced, the specific surface and pore volume increase, and the micro-reaction activity is large increase in magnitude.

从表2可以看出,处理后的催化剂裂化性能明显改善,转化率提高,液化气和汽油产率提高,干气产率下降,氢气/甲烷比大幅度减小。It can be seen from Table 2 that the cracking performance of the treated catalyst is significantly improved, the conversion rate is increased, the yield of liquefied gas and gasoline is increased, the dry gas yield is decreased, and the hydrogen/methane ratio is greatly reduced.

                           对比例Comparative ratio

根据USP6046125所述的方法进行RAG-1平衡剂处理。烧杯中加入1600ml蒸馏水,控制温度为50℃,搅拌下加入324ml亚硫酸(浓度6%)和14克三水铝石。5分钟后,加入RAG-1平衡剂200克,不断搅拌,在反应过程中用氨水调节溶液的PH值为4.7~5.3。反应45min后,用布氏漏斗真空抽滤;滤饼重复两次用1000ml去离子水打浆,在温度70℃下浆洗1h,真空抽滤。滤饼在红外灯下干燥4h,马福炉中600℃焙烧2h,得到RAG-1处理剂。物化性质分析结果见表1,可以看出,用USP6046125提供的方法处理平衡剂,金属脱除率较低,催化剂活性增加不明显,其脱金属再活化效果不够理想。RAG-1 balancer treatment was performed according to the method described in USP6046125. Add 1600ml distilled water in the beaker, control temperature is 50 ℃, add 324ml sulfurous acid (concentration 6%) and 14 grams gibbsite under stirring. After 5 minutes, add 200 grams of RAG-1 balancing agent, stir continuously, and adjust the pH value of the solution to 4.7-5.3 with ammonia water during the reaction. After reacting for 45 minutes, use a Buchner funnel to vacuum filter; the filter cake is beaten twice with 1000 ml of deionized water, washed at a temperature of 70° C. for 1 hour, and vacuum filtered. The filter cake was dried under an infrared lamp for 4 hours, and roasted in a muffle furnace at 600°C for 2 hours to obtain the RAG-1 treatment agent. The analysis results of physical and chemical properties are shown in Table 1. It can be seen that the method provided by USP6046125 to treat the balancer has a low metal removal rate, the catalyst activity does not increase significantly, and the demetallization and reactivation effect is not ideal.

表1 编号    基准1     实施例1     基准2     实施例2     对比例 催化剂    ZCM-7平衡剂     ZCM-7处理剂     RAG-1平衡剂     RAG-1处理剂     RAG-1处理剂 处理方法    无处理     本发明     无处理     本发明     对比例1 金属含量,重% Ni    0.47     0.25     0.95     0.55     0.89 V    0.02     0.02     0.24     0.16     0.22 Fe    0.39     0.33     0.63     0.43     0.52 Na    0.31     0.11     0.28     0.15     0.21 Sb    0.11     0.11     0.00     0.21     0.00 微反活性MA    55     68     65     73     64 比表面,m2/g    93     146     98     131     101 孔体积,g/ml    0.119     0.235     0.131     0.156     0.137 Table 1 serial number Benchmark 1 Example 1 Benchmark 2 Example 2 comparative example catalyst ZCM-7 Balancer ZCM-7 treatment agent RAG-1 Balancer RAG-1 treatment agent RAG-1 treatment agent Approach No treatment this invention No treatment this invention Comparative example 1 Metal content, weight % Ni 0.47 0.25 0.95 0.55 0.89 V 0.02 0.02 0.24 0.16 0.22 Fe 0.39 0.33 0.63 0.43 0.52 Na 0.31 0.11 0.28 0.15 0.21 Sb 0.11 0.11 0.00 0.21 0.00 microreactive MA 55 68 65 73 64 Specific surface, m 2 /g 93 146 98 131 101 Pore volume, g/ml 0.119 0.235 0.131 0.156 0.137

表2 编号   基准1    实施例1   基准2   实施例2 催化剂   ZCM-7平衡剂    ZCM-7处理剂   RAG-1平衡剂   RAG-1处理剂 转化率,  重%   70.31    73.96   74.84   78.98 物料平衡,重% H2-C2   2.08    2.11   2.35   2.42 液化气   13.87    14.15   19.25   24.37 C5 +汽油   47.07    51.52   44.98   45.61 柴油   17.24    16.68   16.65   15.78 重油   12.45    9.36   8.51   5.24 焦炭   7.29    6.18   8.26   6.58 产品选择性: 干气/转化率   0.030    0.029   0.031   0.031 液化气/转化率   0.197    0.191   0.257   0.309 汽油/转化率   0.669    0.697   0.601   0.577 焦炭/转化率   0.104    0.084   0.110   0.083 氢气产率,重%   0.33    0.17   0.52   0.22 氢气/甲烷,v/v   3.57    1.82   4.52   2.05 Table 2 serial number Benchmark 1 Example 1 Benchmark 2 Example 2 catalyst ZCM-7 Balancer ZCM-7 treatment agent RAG-1 Balancer RAG-1 treatment agent Conversion rate, weight % 70.31 73.96 74.84 78.98 Material balance, weight % H 2 -C 2 2.08 2.11 2.35 2.42 liquefied gas 13.87 14.15 19.25 24.37 C 5 + petrol 47.07 51.52 44.98 45.61 diesel fuel 17.24 16.68 16.65 15.78 heavy oil 12.45 9.36 8.51 5.24 Coke 7.29 6.18 8.26 6.58 Product selectivity: dry gas/conversion 0.030 0.029 0.031 0.031 Liquefied gas/conversion rate 0.197 0.191 0.257 0.309 gasoline/conversion 0.669 0.697 0.601 0.577 coke/conversion 0.104 0.084 0.110 0.083 Hydrogen yield, weight % 0.33 0.17 0.52 0.22 Hydrogen/methane, v/v 3.57 1.82 4.52 2.05

Claims (20)

1、一种催化裂化催化剂脱金属再活化方法,其特征在于该方法包括以下步骤:1. A catalytic cracking catalyst demetallization reactivation method is characterized in that the method comprises the following steps: (1)酸化剂组合液与催化裂化催化剂按液固比2~10∶1混合,在室温~200℃下搅拌交换1~24小时;(1) The acidulant combination liquid and the catalytic cracking catalyst are mixed at a liquid-solid ratio of 2 to 10:1, and stirred and exchanged at room temperature to 200° C. for 1 to 24 hours; (2)过滤浆液,所得滤饼用去离子水打浆,并用氨水将浆液的PH值控制在3.0~7.0,在室温~100℃下浆洗10分钟~6小时后,过滤所得浆液;(2) Filtrate the slurry, beat the obtained filter cake with deionized water, control the pH value of the slurry at 3.0 to 7.0 with ammonia water, wash the slurry at room temperature to 100° C. for 10 minutes to 6 hours, and filter the resulting slurry; (3)步骤(2)所得滤饼用活化离子组合液打浆,液固比为2~10∶1,交换温度为室温~100℃,交换时间为10分钟~5小时,过滤浆液、回收的催化剂。(3) The filter cake obtained in step (2) is beaten with an activated ion combination liquid, the liquid-solid ratio is 2 to 10: 1, the exchange temperature is room temperature to 100° C., and the exchange time is 10 minutes to 5 hours. Filter the slurry and recover the catalyst . 2、按照权利要求1的方法,其特征在于步骤(1)所述酸化剂组合液包含潜在酸、酸、溶剂以及表面活性剂或增粘剂,且它们在酸化剂组合液中的浓度分别为潜在酸1~30重%、酸0~10重%、表面活性剂0.001~0.04重%或增粘剂0.02~0.2重%及余量的溶剂。2, according to the method for claim 1, it is characterized in that step (1) said acidulant combination liquid comprises latent acid, acid, solvent and surfactant or tackifier, and their concentration in acidulant combination liquid is respectively 1-30% by weight of latent acid, 0-10% by weight of acid, 0.001-0.04% by weight of surfactant or 0.02-0.2% by weight of tackifier and the balance of solvent. 3、按照权利要求2的方法,其特征在于所述酸化剂组合液含潜在酸3~15重%、酸0~3重%、表面活性剂0.001~0.04重%或增粘剂0.02~0.2重%及余量的溶剂。3. The method according to claim 2, characterized in that the acidifying agent combination liquid contains 3-15 wt% of latent acid, 0-3 wt% of acid, 0.001-0.04 wt% of surfactant or 0.02-0.2 wt% of tackifier % and the balance of solvent. 4、按照权利要求2的方法,其特征在于所述潜在酸选自:酯类、卤代烃类、卤盐类、酰卤类、酸酐类。4. The method according to claim 2, characterized in that said latent acid is selected from the group consisting of: esters, halogenated hydrocarbons, halogen salts, acid halides, acid anhydrides. 5、按照权利要求2、3或4之一的方法,其特征在于所述潜在酸选自:甲酸甲酯、乙酸甲酯、四氯化碳、氯化铵、氟化铵、乙酰氯、乙酸酐中的一种或一种以上的混合物。5. A method according to claim 2, 3 or 4, characterized in that said latent acid is selected from the group consisting of: methyl formate, methyl acetate, carbon tetrachloride, ammonium chloride, ammonium fluoride, acetyl chloride, acetyl chloride, One or more mixtures of acid anhydrides. 6、按照权利要求2的方法,其特征在于所述酸选自:盐酸、硫酸、亚硫酸、磷酸、氢氟酸中的任意一种或一种以上的混合物。6. The method according to claim 2, characterized in that said acid is selected from any one of hydrochloric acid, sulfuric acid, sulfurous acid, phosphoric acid and hydrofluoric acid or a mixture of more than one. 7、按照权利要求2、3或6之一的方法,其特征在于所述酸选自:盐酸、硫酸或亚硫酸中的一种或一种以上的混合物。7. The method according to any one of claims 2, 3 or 6, characterized in that said acid is selected from one or a mixture of more than one of hydrochloric acid, sulfuric acid or sulfurous acid. 8、按照权利要求2的方法,其特征在于所述表面活性剂选自:阳离子表面活性剂或两性表面活性剂。8. A method according to claim 2, characterized in that said surfactant is selected from the group consisting of cationic surfactants or amphoteric surfactants. 9、按照权利要求2、3或8之一的方法,其特征在于所述表面活性剂选自:脂肪胺盐酸盐、季胺盐、磺酸盐化的聚氧乙烯烷基苯酚醚中的任意一种。9. The method according to one of claims 2, 3 or 8, characterized in that said surfactant is selected from the group consisting of fatty amine hydrochloride, quaternary ammonium salt, sulfonated polyoxyethylene alkylphenol ether any kind. 10、按照权利要求2或3的方法,其特征在于所述增粘剂选自:XC聚合物、聚丙烯酰胺、聚乙烯吡咯烷酮中的任意一种。10. The method according to claim 2 or 3, characterized in that said tackifier is selected from any one of XC polymer, polyacrylamide and polyvinylpyrrolidone. 11、按照权利要求2的方法,其特征在于所述溶剂选自:水、醇类、酯类、甲苯、二甲苯、煤油、柴油中的任意一种或一种以上的混合物。11. The method according to claim 2, characterized in that said solvent is selected from any one or a mixture of more than one of water, alcohols, esters, toluene, xylene, kerosene and diesel. 12、按照权利要求3或11的方法,其特征在于所述溶剂为水和/或醇类。12. Process according to claim 3 or 11, characterized in that said solvent is water and/or alcohols. 13、按照权利要求1的方法,其特征在于所述活化离子组合液以含有稀土离子和/或含Sb、Al、P元素的化合物作为活化剂。13. The method according to claim 1, characterized in that said activated ion combination liquid uses rare earth ions and/or compounds containing Sb, Al and P elements as activators. 14、按照权利要求13的方法,其特征在于所述活化剂选自:氯化稀土、硝酸稀土、稀土氧化物、三氧化二锑、五氧化二锑、氢氧化铝、硫酸铝、磷酸、磷酸铵、磷酸氢铵中的一种或一种以上的混合物,且在活化离子组合液中,活化剂的浓度为1~10重%。14. The method according to claim 13, characterized in that said activator is selected from the group consisting of: rare earth chloride, rare earth nitrate, rare earth oxide, antimony trioxide, antimony pentoxide, aluminum hydroxide, aluminum sulfate, phosphoric acid, phosphoric acid One or more mixtures of ammonium and ammonium hydrogen phosphate, and in the activated ion combination liquid, the concentration of the activator is 1-10% by weight. 15、按照权利要求1的方法,其特征在于所述步骤(1)中酸化剂组合液与催化剂在50~150℃下搅拌交换。15. The method according to claim 1, characterized in that in the step (1), the acidifying agent combination liquid and the catalyst are stirred and exchanged at 50-150°C. 16、按照权利要求15的方法,其特征在于所述步骤(1)中酸化剂组合液与催化剂在70~120℃下搅拌交换。16. The method according to claim 15, characterized in that in the step (1), the acidifying agent combination liquid and the catalyst are stirred and exchanged at 70-120°C. 17、按照权利要求1的方法,其特征在于所述步骤(2)中浆液的PH值控制在3.5~5.0。17. The method according to claim 1, characterized in that the pH value of the slurry in the step (2) is controlled at 3.5-5.0. 18、按照权利要求1的方法,其特征在于在步骤(2)所述的过滤浆液的过程中,用去离子水淋洗滤饼。18. The method according to claim 1, characterized in that in the process of filtering the slurry in step (2), the filter cake is rinsed with deionized water. 19、按照权利要求1的方法,其特征在于步骤(2)所述过程可根据需要重复进行。19. The method according to claim 1, characterized in that the process in step (2) can be repeated as needed. 20、按照权利要求1的方法,其特征在于步骤(3)采用如下操作:直接向湿滤饼或干燥的脱金属催化剂喷淋活化离子组合液,然后回收处理后的催化剂。20. The method according to claim 1, characterized in that the step (3) adopts the following operation: directly spray the activated ion combination liquid on the wet filter cake or the dried demetallization catalyst, and then recover the treated catalyst.
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CN101168137A (en) * 2007-12-10 2008-04-30 北京立诚石化技术有限公司 System and method for regenerating reactivating and recovering FCC balance catalyst
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CN110732350A (en) * 2018-07-19 2020-01-31 中国石油化工股份有限公司 Demetallization reactivation method for waste catalytic cracking catalyst
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