CN1548155A - Vaccine composition stable at normal temperature and its prepn - Google Patents

Vaccine composition stable at normal temperature and its prepn Download PDF

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Publication number
CN1548155A
CN1548155A CNA031285864A CN03128586A CN1548155A CN 1548155 A CN1548155 A CN 1548155A CN A031285864 A CNA031285864 A CN A031285864A CN 03128586 A CN03128586 A CN 03128586A CN 1548155 A CN1548155 A CN 1548155A
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China
Prior art keywords
vaccine
vaccine combination
adjuvant
core
mannitol
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CNA031285864A
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CN1284601C (en
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高世英
张梅
史育红
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Weiao Pharmaceuticals Sichuan Co Ltd
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WEI'AO (SICHUAN) BIOTECHNOLOGY CO Ltd
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Publication of CN1548155A publication Critical patent/CN1548155A/en
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Abstract

The present invention features that the mixture of vaccine and some supplementary material is airflow spray dried into microcapsule and fixed to kernel supplementary material to form the vaccine composition. The vaccine composition of the present invention may be maintained at 25 deg.c for over one year to keep its normal antigen potency. The vaccine composition is convenient in use, and has low cost and no bad reaction.

Description

Vaccine combination of ambient stable and preparation method thereof
The present invention relates to field of pharmaceutical preparations, particularly, the present invention relates to one group and can under 25 ℃ of conditions Celsius, preserve more than 1 year and to also have vaccine combination that normal antigen tires and preparation method thereof.
Vaccine is the main means that keep off infection, and microbial numbers and viability have direct relation in the effectiveness of live vaccine and the vaccine.The current freeze drying process that generally adopts is preserved microbial numbers and vigor in the vaccine, and its principle is that the metabolic activity of microorganism reduces in the live vaccine, is in resting state, thereby can survives for a long time through behind the freeze-dry process.But the freeze-dry process complexity, the influence factor is many, as the kind of microorganism, protectant composition, freeze drying process, storage temperature etc., the cost height, transportation needs cold preservation with storage process.Inactivated vaccine does not need freeze-dry process, but wants low temperature storage yet, has the problem of ambient stable yet.What address this problem is to develop a kind of bacterin preparation that has versatility, can substitute the ambient stable of freeze-dry process product at all, and the present invention finishes in order to address this problem just.
Therefore, the vaccine combination that the purpose of this invention is to provide a kind of ambient stable;
Another object of the present invention provides the preparation method of the vaccine combination of ambient stable.
The present invention adopts pneumatic spray drying equipment, can rapidly biological raw material in the mixing material prescription such as vaccine be fixed on the microgranule core of fluidizing core adjuvant, realizes micro encapsulation, and the bacterin preparation of making can be deposited more than 1 year under 25 ℃ of conditions.The expensive expense of freeze-dry process has been exempted in the application of pneumatic spray drying equipment, increases work efficiency; Also can solve the inactivation problem of vaccine in freeze-dry process, improve the quality and the effect of vaccine; Vaccine does not need stored refrigerated simultaneously.So both can reduce the production cost of vaccine, make things convenient for transportation, storage and the use of bacterin preparation again.
Ambient stable vaccine combination of the present invention can be mixed with various biologic activity units, it generally is every gram vaccine combination 1-1000 person-portion or plumage part or head part, every in other words gram vaccine combination can for 1-1000 people or 1-1000 fowl or the 1-1000 head is beastly uses, and reaches prophylactic purpose.
The adjuvant of ambient stable vaccine combination of the present invention is the conventional adjuvant of medicine, can be selected from and comprise mannitol, gelatin, propylene glycol, trehalose, glucosan, sodium hydrogen phosphate, sodium dihydrogen phosphate, glycine, ovalbumin, sodium chloride, tetraacethyl diethylamine disodium or their mixture, in addition, the adjuvant of the vaccine combination of ambient stable of the present invention can also be selected from and comprise sucrose, lactose, potassium dihydrogen phosphate, tryptone, polyvinylpyrrolidone, bovine serum albumin, sodium glutamate, vitamin C or their mixture.Wherein the core adjuvant is selected from mannitol.
Mannitol in the above-mentioned adjuvant is the core adjuvant and the filler of vaccine combination; the glucosan of above-mentioned adjuvant is a filler, and the trehalose of above-mentioned adjuvant is a protective agent, and the gelatin of above-mentioned adjuvant is a bonding agent; the gelatin of above-mentioned adjuvant is the coating composition, and the propylene glycol of above-mentioned adjuvant is a wetting agent.
Calculate with adjuvant weight, the weight ratio of adjuvant is: mannitol 40-70%, gelatin 15-35%, propylene glycol 1-10%, trehalose 1-10%, glucosan 1-10%, ovalbumin 0.1-5%, glycine 0.1-5%, sodium hydrogen phosphate 0.1-5%, sodium dihydrogen phosphate 0.1-5%, sodium chloride 0.1-5%, tetraacethyl diethylamine disodium 0.1-5%, if necessary, can also include sucrose 7-20% in the adjuvant, lactose 5-20%, potassium dihydrogen phosphate 2-5%, tryptone 1-5%, polyvinylpyrrolidone 1-5%, bovine serum albumin 3-10%, sodium glutamate 3-5%, Catergen-5%.
The preparation method of ambient stable vaccine combination of the present invention may further comprise the steps:
1. be mixed in proportion other the various adjuvants except that core adjuvant mannitol, add the abundant mix homogeneously of suitable quantity of water, make coating solution;
2. according to the units activity requirement of the specific activity and the finished product of vaccinogen liquid, add an amount of vaccinogen liquid in coating solution, fully mix homogeneously;
3. at 40-90 ℃, core adjuvant mannitol is in fluidized state by using the air-stream spraying drying equipment;
4. with 100-240m 3/ hour spraying rate the mixed liquor of coating solution and vaccine evenly is ejected into the surface of the core adjuvant mannitol of fluidized state;
5. at 25-50 ℃, preferred 30-40 ℃ dried 5-80 minute, make the vaccine microparticle.
Vaccine combination manufacture method of the present invention adopts the air-stream spraying seasoning, and (its operational approach and equipment thereof are seen " spray drying technology complete works ", Liu Guangwen writes, China Light Industry Press, October calendar year 2001 front page), use the air-stream spraying drying equipment to be in fluidized state as the mannitol of core adjuvant, then the mixed liquor of coating solution and vaccine evenly is ejected into the surface of core adjuvant such as mannitol, be fixed on the fluidizing microgranule core mannitol, realize micro encapsulation, make bacterin preparation after the drying.
Vaccine combination of the present invention can transform to make in case of necessity becomes various dosage forms, can be capsule, tablet, pill, granule, powder, paste, syrup, injection, spray, drop or suppository.
Description of drawings
Accompanying drawing 1 is that the room temperature of newcastle disease (ND, Lasota strain) vaccine combination is preserved the testing result of tiring;
Accompanying drawing 2 is newcastle disease ND antibody its growth figure.
Compared with prior art, the present invention's vaccine combination has following remarkable advantage and positive effect:
1. the present invention's ambient stable vaccine combination adopts air-stream spraying granulation method, replace freeze-dry process fully, techniques such as mixing, granulate, be dry can be finished in the short time simultaneously at the utmost point, greatly save operation and time, production efficiency is high, low cost of manufacture is finished under 30-40 ℃ of condition, and the activity of vaccine is almost without loss;
2. after the present invention's ambient stable vaccine combination adopts air-stream spraying drying and granulating method to process, microcapsules, can under 25 ℃ of conditions Celsius, preserve and also have normal antigen to tire more than 1 year, transportation and storage process do not need refrigeration, easy to use, reduce cost, do not have simultaneously bad reaction.
The present invention is further illustrated with embodiment below.It should be understood that embodiments of the invention are only used for illustrating the present invention, rather than limitation of the present invention, the simple modifications of under design prerequisite of the present invention the present invention being carried out all belongs to the scope of protection of present invention.Except as otherwise noted, the percent among the present invention all is percetage by weight.
Embodiment 1: infectious bronchitis of chicken (IB, H120) live vaccine compositions
Its material formula is:
Mannitol 46% (core adjuvant)
Gelatin 29%
Propylene glycol 2%
Trehalose 5%
Glucosan 5%
Ovalbumin 2%
Glycine 4%
Sodium hydrogen phosphate 1.5%
Sodium dihydrogen phosphate 0.5%.
Sodium oxide 0.5%
Tetraacethyl diethylamine disodium 0.5%
Every gram compositions contains chicken H120 vaccine 100 plumage parts, accounts for 2% of composition weight, and the weight ratio of moisture is 2%.
Preparation method:
(1) takes by weighing in proportion and mix above-mentioned each adjuvant except that core material mannitol, add the abundant mix homogeneously of suitable quantity of water, make coating solution;
(2) according to the units activity requirement of the specific activity and the finished product of vaccinogen liquid, add account for composition weight 2% above-mentioned vaccinogen liquid in coating solution, abundant mix homogeneously;
(3) will be in fluidized state at 80 ℃ as the mannitol of core material by use air-stream spraying drying equipment;
(4) with 100m 3/ hour spraying rate the mixed liquor of coating solution and vaccine evenly is ejected into the mannitol surface of fluidized state;
(5) 33 ℃ of dried 60 minutes, make the vaccine microparticle.
Embodiment 2: infectious bursal disease (IBD NF8 strain) live vaccine compositions
Its material formula is:
Mannitol 53% (core adjuvant)
Gelatin 20%
Bovine serum albumin 2%
Tryptone 1%
Catergen %
Propylene glycol 3%
Trehalose 3%
Glucosan 6%
Ovalbumin 2%
Sodium dihydrogen phosphate 1%
Sodium hydrogen phosphate 1%
Potassium dihydrogen phosphate 1%
Every gram compositions contains chicken bursa vaccine 500 plumage parts, accounts for 4% of composition weight, and moisture proportion is 1% preparation method:
(1) takes by weighing in proportion and mix above-mentioned each adjuvant except that core material mannitol, add the abundant mix homogeneously of suitable quantity of water, make coating solution;
(2) according to the units activity requirement of the specific activity and the finished product of vaccinogen liquid, add account for composition weight 4% above-mentioned vaccinogen liquid in coating solution, abundant mix homogeneously;
(3) will be in fluidized state at 50 ℃ as the mannitol of core material by use air-stream spraying drying equipment;
(4) with 200m 3/ hour spraying rate the mixed liquor of coating solution and vaccine evenly is ejected into the mannitol surface of fluidized state;
(5) 40 ℃ of dried 25 minutes, make the vaccine microparticle.
Embodiment 3: newcastle disease (ND, Lasota strain) live vaccine compositions
Its material formula is:
Mannitol 50% (core adjuvant)
Gelatin 19%
Propylene glycol 5%
Trehalose 7%
Dextran 8 %
Glycine 2%
Sodium hydrogen phosphate 3%
Sodium dihydrogen phosphate 0.5%.
Ovalbumin 1.5%
Sodium chloride 0.5%
Tetraacethyl diethylamine disodium 0.5%
Every gram compositions contains newcastle disease (ND, Lasota strain) vaccine 100 plumage parts, accounts for 0.5% of composition weight percentage ratio, and the weight ratio of moisture is 2.5%.
Preparation method:
(1) takes by weighing in proportion and mix above-mentioned each adjuvant except that core material mannitol, add the abundant mix homogeneously of suitable quantity of water, make coating solution;
(2) according to the units activity requirement of the specific activity and the finished product of vaccinogen liquid, add account for composition weight 0.5% above-mentioned vaccinogen liquid in coating solution, abundant mix homogeneously;
(3) will be in fluidized state at 80 ℃ as the mannitol of core material by use air-stream spraying drying equipment;
(4) with 160m 3/ hour spraying rate the mixed liquor of coating solution and vaccine evenly is ejected into the mannitol surface of fluidized state;
(5) 35 ℃ of dried 10 minutes, make the vaccine microparticle.
Embodiment 4: live virus content (the malicious valency EID of newcastle disease (ND, Lasota strain) the live vaccine compositions of the embodiment of the invention 3 preparations 50/ 2g) measure and results of stability
Newcastle disease (ND, Lasota strain) the vaccine combination laboratory sample of the embodiment of the invention 3 preparations quantitatively is sub-packed in the aseptic vial, places respectively under 4 ℃, 25 ℃, 35 ℃ and deposit, and measure different each batch sample live virus content (EID of holding time 50/ 2g).Sample detection is carried out in strict accordance with " veterinary biologics rules " (version in 2000).Result's following (see Table 1 and accompanying drawing 1):
The live virus assay result of the newcastle disease of table 1: embodiment 3 (ND, Lasota strain) live vaccine compositions
Group Initially tire 35 C7 days 35 C14 days 35 C30 days 25 C30 days
?????????????????????????????(EID 50/2g)
Experimental group 7.38 5.5 6.5
Lyophilized control 8.11 6.5 4.83 3.69 6.5
The result shows microcapsule process of the present invention to the basic not damaged of vaccine antigen, and sample is initially tired and tired near vaccine antigen stock solution.Test specimen is stable, and the test group sample is deposited a week and 25 ℃ and deposited a month EID under 35 ℃ 50The decline titre is all less than the lyophilized control product.
Antibody test experiment after the newcastle disease of the embodiment 5 animal inoculation embodiment of the invention 3 (ND, Lasota strain) the live vaccine compositions
4 30 of age in days SPF chickling are divided into three groups, 10 every group, the newcastle disease of the first winding kind embodiment of the invention 3 (ND Lasota strain) vaccine combination; The second winding kind freeze dried vaccine (the finished product 809-2 of Zhongmu Stocks Trading Co. Nanjing medical instruments factory criticizes) is made blank for the 3rd group.Test group is different with the antigen amount of matched group inoculation, and antigenic content is every plumage part 10 in the freeze dried vaccine 0.1ml vaccine 6.0EID 50, and antigenic content is 0.1 plumage part (10 in the 0.1ml vaccine of test group vaccine dissolving back 5.0EID 50), only be 1/10 of freeze-dried vaccine.
Test with under equal conditions isolated rearing of chicken, observation for three groups, and respectively at inoculation back 7 days, 14 days, 21 days, 28 days and blood sampling in 35 days, separation of serum is surveyed HI antibody with fixed virus dilute serum method.(see Table 2 and accompanying drawing 2)
HI TPPA behind the table 2 laboratory sample inoculation chicken
Group The chicken number The HI antibody nlog2 that on average tires, x
7 days 14 days 21 days 28 days 35 days
Test specimen 10 ?1.25 ?2.8 3.5 4.17 4
The lyophilizing sample 10 ?1.83 ?3.8 4.6 4.83 4.6
Blank 10 ?0.5
The result shows, only is under 1/10 the situation of matched group at the test group dosage of inoculation, can measure antibody in back 7 days in inoculation, and compare no significant difference with the lyophilized control group, its antibody growth and decline trend and lyophilized control group basically identical.The inoculation chicken is normal, does not have any untoward reaction.

Claims (13)

1. the vaccine combination of an ambient stable is made up of vaccine and adjuvant, it is characterized in that vaccine is fixed on the core adjuvant by micro encapsulation.
2. according to the vaccine combination of claim 1, it is characterized in that vaccine is fixed on the core adjuvant by micro encapsulation by the air-stream spraying drying.
3. according to the vaccine combination of claim 2, it is characterized in that the mixture of vaccine and other adjuvants except that the core adjuvant is fixed on the core adjuvant by micro encapsulation by the air-stream spraying drying.
4. according to the vaccine combination of claim 3, it is characterized in that the core adjuvant is selected from mannitol, other adjuvants are selected from gelatin, propylene glycol, trehalose, glucosan, sodium hydrogen phosphate, sodium dihydrogen phosphate, glycine, ovalbumin, sodium chloride, tetraacethyl diethylamine disodium or their mixture.
5. according to the vaccine combination of claim 4, wherein other adjuvants can also be selected from sucrose, lactose, potassium dihydrogen phosphate, tryptone, polyvinylpyrrolidone, bovine serum albumin, vitamin C, sodium glutamate or their mixture.
6. according to the vaccine combination of one of claim 1-5, it is characterized in that every gram vaccine combination can be mixed with contains various biologic activity unit content vaccines.
7. according to the vaccine combination of claim 6, the biologic activity of vaccine is 1-1000 person-portion or plumage part or head part in wherein every gram vaccine combination.
8. according to the vaccine combination of claim 7, it contains mannitol 40-70%, gelatin 15-35%, propylene glycol 1-10%, trehalose 1-10%, glucosan 1-10%, ovalbumin 0.1-5%, glycine 0.1-5%, sodium hydrogen phosphate 0.1-5%, sodium dihydrogen phosphate 0.1-5%, sodium chloride 0.1-5%, tetraacethyl diethylamine disodium 0.1-5% by weight.
9. vaccine combination according to Claim 8, it can also contain lactose 5-20%, sucrose 7-20%, bovine serum albumin 3-10%, potassium dihydrogen phosphate 2-5%, tryptone 1-5%, polyvinylpyrrolidone 1-5%, sodium glutamate 3-5%, vitamin C 2-5% by weight.
10. a method for preparing the vaccine combination of one of claim 1-9 comprises the steps:
(1). be mixed in proportion other the various adjuvants except that the core adjuvant, add the abundant mix homogeneously of suitable quantity of water, make coating solution;
(2). the units activity requirement according to the specific activity and the finished product of vaccinogen liquid adds an amount of vaccinogen liquid in coating solution, fully mix homogeneously;
(3). under 40-90 ℃, the core adjuvant is in fluidized state by use air-stream spraying drying equipment;
(4). with 100-240m 3/ hour spraying rate the mixed liquor of coating solution and vaccine evenly is ejected into the core adjuvant surface of fluidized state;
(5) .25-50 ℃ dried 5-80 minute, make the vaccine microparticle.
11. the method for preparing vaccine combination according to claim 10 is characterized in that described core adjuvant is a mannitol.
12. the method for preparing vaccine combination according to claim 11 is characterized in that step (5) carries out under 30-40 ℃.
13., it is characterized in that to be converted into various dosage forms in case of necessity, can be capsule, tablet, pill, granule, powder, paste, syrup, injection, spray, drop or suppository according to the vaccine combination of one of claim 1-9.
CNB031285864A 2003-05-22 2003-05-22 Vaccine composition stable at normal temperature and its prepn Expired - Fee Related CN1284601C (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102228687A (en) * 2011-06-24 2011-11-02 浙江普康生物技术股份有限公司 Freeze-dried live attenuated hepatitis A vaccine not containing gelatin or human albumin protective agent and preparation method for freeze-dried live attenuated hepatitis A vaccine

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI745278B (en) * 2014-10-10 2021-11-11 以色列商艾畢克生物實驗有限公司 Reduced foaming vaccine compositions

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102228687A (en) * 2011-06-24 2011-11-02 浙江普康生物技术股份有限公司 Freeze-dried live attenuated hepatitis A vaccine not containing gelatin or human albumin protective agent and preparation method for freeze-dried live attenuated hepatitis A vaccine
CN102228687B (en) * 2011-06-24 2012-10-10 浙江普康生物技术股份有限公司 Freeze-dried live attenuated hepatitis A vaccine not containing gelatin or human albumin protective agent and preparation method for freeze-dried live attenuated hepatitis A vaccine

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