CN1546977A - Dynamic helium cover leakage-detecting method - Google Patents
Dynamic helium cover leakage-detecting method Download PDFInfo
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- CN1546977A CN1546977A CNA200310115550XA CN200310115550A CN1546977A CN 1546977 A CN1546977 A CN 1546977A CN A200310115550X A CNA200310115550X A CN A200310115550XA CN 200310115550 A CN200310115550 A CN 200310115550A CN 1546977 A CN1546977 A CN 1546977A
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Abstract
The invention is a leakage detecting method for dynamic helium mantle. The device includes a transmitting device, a helium mantle box, a top extracting device and a helium mass spectra leak detector, the character lies in: the method includes three continuous processes, the process one is carry on vacuum extracting in advance in order with forvacuum device; the prevacuumed piece is transmitted to the helium mantle box, then it is raised up by the transmitting chain in the helium mantle box, transmitted to the top of the box, them it is carried out of the box; the process 3 is: the detected piece is transmitted from the box to mass spectra leak detector. The mass spectra leak detector carries on detection to the piece; uses aperture absorbing method or blowing method to confirm the leak position to the piece which has been alarmed. The method has characters of accumulation method, it can upgrade the sensitivity for several orders; the investment of the invention is little, the operation is simple.
Description
Technical field
The present invention relates to a kind of vacuum technique leak hunting method, particularly a kind of dynamic helium cover leak hunting method of industrial sealing product in enormous quantities.
Background technology
At present, industrial vacuum technology leak hunting method is varied, and constantly perfect along with the helium mass spectrometer leak detector know-why particularly quoted counter diffusion principle and computer technology, and the helium mass spectrometer leak detector industry that is applied to of success is finally come up.Its whole bag of tricks is as follows:
1, inhales the method for chewing: as shown in Figure 1, chew the principle of device synoptic diagram of leak detecting, include helium mass spectrometer leak detector 11, flexible pipe 12, inhale and chew 13, tested workpiece 14, fill helium flexible pipe 15 and helium tank device 16 for suction.Utilize this device, earlier tested workpiece is charged into positive pressure helium (preferably vacuumize earlier, fill helium again), and then chew on tested workpiece and may inhale by the leakage position kiss with inhaling.
At the nineties initial stage, the inventor successfully develops online " helium mass spectrum malleation leak detection system ", wherein " find time earlier, fill helium again " is improved to " find time earlier, fill helium again, leak detection finishes, and reclaims helium, the recycling helium "., such result, not only free from environmental pollution, also greatly reduce cost, improved leak detection speed greatly.Become the important detection means that refrigerating industry is performed meritorious deeds never to be obliterated.The advantage of this method is that leak detection is sensitive high, and leak detection speed is fast, but also has shortcoming, chews in suction and does not arrive part, if any leakage, causes omission easily.
2, pressure application (vacuum tank method): as shown in Figure 2, be the principle of device synoptic diagram of pressure leak detecting, include helium mass spectrometer leak detector 21, shutdown valve 22, vacuum pump 23, tested workpiece 24, vacuum tank 25, fill helium flexible pipe 26 and helium tank device 27.Utilize this device, at first tested workpiece is charged into the normal pressure helium, and be placed in the case, this casing is evacuated, carry out the transition to leak locator then, if tested workpiece any part has leakage, Helium leak detector all can be reported to the police.This method claims " vacuum tank leak detection " method again.
Middle nineteen nineties, Chinese refrigeration industry is import Japan six station checkout equipments at first, use two workers afterwards more.It puts 2～3 to the tested workpiece positive pressure helium of substituting the bad for the good earlier in a vacuum tank, then rapid vacuumizing, leak detection, again take out workpiece, reclaim helium.
Chew the deficiency of method though that this method is hunted leak is highly sensitive, leak detection speed fast, can solve suction, but still have certain shortcoming:
(1) one-time investment is big, running cost and upkeep cost height.
(2) detected pieces material, shape and volume are restricted.
(3) big factory has the ability to invest, and little factory is subjected to investment ability restriction to be difficult to popularize.
3, helium cover leak detecting: as shown in Figure 3, be the principle of device synoptic diagram of helium cover leak detecting, include helium mass spectrometer leak detector 31 forepumps 32, isolation valve 33, the soft cover 34 of helium, tested workpiece 35, binding strap 36, fill helium flexible pipe 37 and helium tank device 38.This method leak detection sensitivity is also very high, and the investment of specific pressure force method is little, because the shell of tested workpiece is all surrounded by helium, so its any part has leakage, helium mass spectrometer leak detector also all can be reported to the police.But it is low that its shortcoming is an efficient, is not suitable for the requirement of industrialized production.
In view of this, in order to overcome above-mentioned shortcoming, this creator is according to oneself being engaged in this professional practical experience and technical concept for many years, after deliberation, exploitation, and has the present invention to produce eventually.
Summary of the invention
The present invention will provide a kind of dynamic helium cover leak hunting method, makes the online quick leak-checking of its industrial mass sealing product with solution, and makes its small investment, technical matters that production efficiency is high.
It is such solving the problems of the technologies described above the technical scheme that is adopted:
A kind of dynamic helium cover leak hunting method, its leakage detection apparatus comprises a transmitting device, helium cover case, pre-picking device and helium mass spectrometer leak detector, it is characterized in that: this leak hunting method comprises 3 continuous operations, wherein, operation 1 is that pre-picking device carries out forvacuum to tested workpiece in regular turn, has taken out the workpiece sealing back of vacuum in advance and has thrown off joint; Operation 2 is that the workpiece of having taken out vacuum in advance is sent to helium cover case by transmitting device, is held up by the conveyor chain in the helium cover case then, carries to rise to the displacement of helium cover case top, descends and sends outside the helium cover case; Operation 3 is that tested workpiece leaves helium cover case and delivers to the helium mass spectrometer leak detector place, and this helium mass spectrometer leak detector is to the workpiece generaI investigation of hunting leak, and this helium mass spectrometer leak detector is not reported to the police to the workpiece that does not have small opening, and leak detection finishes; This helium mass spectrometer leak detector has warning to the workpiece that small opening is arranged, and further chews method or blowing process is determined concrete small opening position with inhaling again;
The helium inlet of this helium cover case is located at the cover body top, by supplying helium for the helium flexible pipe;
Concentrations of helium mean value in this helium cover case 〉=5%;
This helium cover tank tower is located on this transmitting device, the advancing the workpiece mouth and go out the workpiece mouth and be equiped with the isolation that prevents helium diffuse and hold court from behind a screen of this transmitting device;
This transmitting device is that suspended chain or travelling belt add suspended chain;
This helium cover case is high 4～14 meters, and it is shaped as circle, square, worker's shape, round arch-shaped or square arch-shaped;
This pre-picking device includes 1 or many vacuum pumps;
This helium mass spectrometer leak detector is 1 or many.
The present invention utilizes helium cover tank tower to be located on the transmitting device, the chain of transmitting device holds up tested workpiece, the horizontal displacement again that rises moves, and helium cover case is sent in decline, transfer to the leak detection of helium mass spectrometer leak detector place, thereby solved the online quick leak-checking of industrial mass sealing product, and made its small investment, technical matters that production efficiency is high.
The present invention is simple to operation, and its advantage is:
1, leak detection sensitivity is high especially, and this method is except having the original highly sensitive advantage of leak detection of helium cover leak detecting, also has the feature of " accumulative ", makes and hunts leak sensitivity on the original basis, improves two quantity again and establishes about level.
2, the helium concentration requirement end especially,, because this method leak detection sensitivity is high especially, so can reduce greatly the helium concentration requirement in the helium cover case, as long as 〉=5% concentrations of helium, common helium mass spectrometer leak detector still can satisfy the leak detection requirement.
3, leak detection speed can be faster, because three operations of this method are dynamically continuously operations, its leak detection speed can the overpressure method, has fundamentally overcome the shortcoming of helium cover method, and " leak detection speed is fast " becomes one of notable attribute of dynamic helium cover leak detecting.
4, application is more extensive, because tested workpiece periphery is not a vacuum chamber, so any porosint does not limit on the fixing tested workpiece, this specific pressure force method is used more extensive.Indoor set in the refrigeration industry, off-premises station, window machine and refrigerator can whole be hunted leak, and the pressure rule cannot.The automobile evaporator of complex part, condenser, water tank and press shell, four-way valve, stop valve or the like also can be hunted leak in enormous quantities.
5, this method small investment is simple to operate, is convenient to penetration and promotion and uses, and helps improving the product quality of sealing product, and the tool practicality.
Description of drawings
Fig. 1 is for inhaling the principle of device synoptic diagram of chewing leak detecting.
Fig. 2 is the principle of device synoptic diagram of pressure leak detecting.
Fig. 3 is the principle of device synoptic diagram of helium cover leak detecting.
Fig. 4 is the apparatus structure synoptic diagram of the dynamic helium cover of the present invention leak detecting.
Fig. 5 is a process flow diagram of the present invention.
Embodiment
As shown in Figure 4, be the apparatus structure synoptic diagram of the dynamic helium cover of the present invention leak detecting.Include a transmitting device 41, pre-picking device 42, isolate and hold court from behind a screen 46, tested workpiece 43, helium cover case 44, fill helium flexible pipe 45, monitoring tap device 47 and helium mass spectrometer leak detector 48.The flow process of this method as shown in Figure 5, the flow process of this dynamic helium cover leak hunting method comprises 3 continuous operations, wherein, operation 1 is that pre-picking device 42 carries out forvacuum to tested workpiece 43 in regular turn, has taken out the workpiece 43 sealing back of vacuum in advance and has thrown off joints; Operation 2 is that the workpiece 43 of having taken out vacuum in advance is sent to helium cover 44 by transmitting device 41, is held up by the conveyor chain in the helium cover case 44 then, carries to rise to the displacement of helium cover case 44 tops, descends and sends outside the helium cover case 44; Operation 3 is that tested workpiece 43 leaves helium cover case 44 and delivers to helium mass spectrometer leak detector 48 places, the generaI investigation of hunting leak of 48 pairs of workpiece 43 of this helium mass spectrometer leak detector, and 48 pairs of this helium mass spectrometer leak detectors are provided with the workpiece 43 of small opening and do not report to the police, and leak detection finishes; 48 pairs of this helium mass spectrometer leak detectors have the workpiece 43 of small opening that warning is arranged, and further determine the concrete small opening position of workpiece 43 with inhaling the method for chewing or blowing process again;
The helium inlet of this helium cover case 44 is located at the cover body top, by supplying helium for helium flexible pipe 45;
Concentrations of helium mean value 〉=5% in this helium cover case 44;
This helium cover case 44 is set up on this transmitting device 41, it advance the workpiece mouth and go out the workpiece mouth and be equiped with the isolation that prevents helium diffuse and hold court from behind a screen 46;
This transmitting device 41 adds suspended chain for suspended chain or travelling belt.
This helium cover case 44 is high 4～14 meters, and it is shaped as circle, square, the degree of lip-rounding, round arch-shaped or square arch-shaped;
This pre-picking device 42 includes 1 or many vacuum pumps;
This helium mass spectrometer leak detector 48 is 1 or many.
This method is utilized " accumulation " leak detecting principle, and leak detection sensitivity is improved about two orders of magnitude again, and this method is as long as use common helium mass spectrometer leak detector just can satisfy the sensitivity requirement.
This method saving investment is compared with the pressure application investment, and is as shown in table 1.
Table 1 pressure application and dynamic helium cover leak detecting investment comparison sheet
| Leak hunting method and investment content | Pressure application (vacuum tank leak detecting) | Dynamic helium cover leak detecting | ||
| The equipment investment project | Expense (ten thousand yuan) | The equipment investment project | Expense (ten thousand yuan) | |
| 1 helium is supplied with and 23 thick vaccum-pumping equipment 4 smart vaccum-pumping equipment 5 pipelines of recovery system 2 vacuum tanks and valve 6 helium mass spectrometer leak detectors 7 automatic control equipments 8 racks etc. | 25 15 30 20 20 25 10 15 | 22 helium covers of 1 forvacuum equipment case, 3 automatic control equipments, 4 helium mass spectrometer leak detectors, 5 racks etc. | 8 15 3 25 7 | |
| Add up to | 160 | 58 | ||
This shows that dynamically the equipment investment expense of helium cover leak detecting is about 1/3 of pressure application equipment investment.
In addition about the wasted work rate 35kw/h of pressure application equipment institute, and the dynamic wasted work rate 5kw/h of equipment institute of helium cover leak detecting.
Leak detection speed depends on the leak detection speed of helium mass spectrometer leak detector, separate unit general every 20～40 seconds.
This method does not limit the material outside the tested workpiece, restriction to the external form of tested workpiece, volume is all little than additive method, indoor set, off-premises station, window machine as the air conditioner in the refrigeration industry, and refrigerator etc. can whole be hunted leak, complex part small size preferably, as automobile evaporator, water tank, press shell, and four-way valve, stop valve or the like.
This method small investment, simple to operate, dependable performance is convenient to penetration and promotion and is used, and helps improving the product quality of sealing product, and the tool practicality.
In sum, its effect of leak hunting method of the present invention has tangible lifting, has advance, practicality, meets each important document of patent of invention, so propose application for a patent for invention in accordance with the law.
Claims (8)
1, a kind of dynamic helium cover leak hunting method, its leakage detection apparatus comprises a transmitting device, helium cover case, pre-picking device and helium mass spectrometer leak detector, it is characterized in that: this leak hunting method comprises 3 continuous operations, wherein, operation 1 is that pre-picking device carries out forvacuum to tested workpiece in regular turn, has taken out the workpiece sealing back of vacuum in advance and has thrown off joint; Operation 2 is that the workpiece of having taken out vacuum in advance is sent to helium cover case by transmitting device, is held up by the conveyor chain in the helium cover case then, carries to rise to the displacement of helium cover case top, descends and sends outside the helium cover case; Operation 3 is that tested workpiece leaves helium cover case and delivers to the helium mass spectrometer leak detector place, and this helium mass spectrometer leak detector is to the generaI investigation of hunting leak of tested workpiece, and this helium mass spectrometer leak detector is not reported to the police to the workpiece that does not have small opening, and leak detection finishes; This helium mass spectrometer leak detector has warning to the workpiece that small opening is arranged, and further chews method or blowing process is determined concrete small opening position with inhaling again.
2, dynamic helium cover leak hunting method according to claim 1 is characterized in that: the helium inlet of this helium cover case is located at the cover body top, by supplying helium for the helium flexible pipe.
3, dynamic helium cover leak hunting method according to claim 1 is characterized in that: concentrations of helium mean value in this helium cover case 〉=5%.
4, dynamic helium cover leak hunting method according to claim 1, it is characterized in that: this helium cover tank tower is located on this transmitting device, the advancing the workpiece mouth and go out the workpiece mouth and be equiped with the isolation that prevents helium diffuse and hold court from behind a screen of this transmitting device.
5, according to claim 1 or 4 described dynamic helium cover leak hunting methods, it is characterized in that: this transmitting device is that suspended chain or travelling belt add suspended chain.
6, dynamic helium cover leak hunting method according to claim 1, it is characterized in that: this helium cover case is high 4～14 meters, and it is shaped as circle, square, ⊥ shape, round arch-shaped or square arch-shaped.
7, dynamic helium cover leak hunting method according to claim 1, it is characterized in that: this pre-picking device includes 1 or many vacuum pumps.
8, dynamic helium cover leak hunting method according to claim 1, it is characterized in that: this helium mass spectrometer leak detector is 1 or many
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200310115550 CN1243226C (en) | 2003-12-01 | 2003-12-01 | Dynamic helium cover leakage-detecting method |
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|---|---|---|---|
| CN 200310115550 CN1243226C (en) | 2003-12-01 | 2003-12-01 | Dynamic helium cover leakage-detecting method |
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| CN1546977A true CN1546977A (en) | 2004-11-17 |
| CN1243226C CN1243226C (en) | 2006-02-22 |
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| CN 200310115550 Expired - Fee Related CN1243226C (en) | 2003-12-01 | 2003-12-01 | Dynamic helium cover leakage-detecting method |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100389311C (en) * | 2005-08-26 | 2008-05-21 | 爱发科东方真空(成都)有限公司 | A servo apparatus with detecting leakage, vacuumizing, charging helium and recovering functions |
| CN100462706C (en) * | 2005-01-06 | 2009-02-18 | 清华大学 | Standard leak |
| CN100468029C (en) * | 2005-03-03 | 2009-03-11 | 清华大学 | Referance leak and its production method |
| CN102494852A (en) * | 2011-12-06 | 2012-06-13 | 中国航天科技集团公司第五研究院第五一〇研究所 | Method for calibrating helium mass spectrometer leak detector |
| CN103528768A (en) * | 2013-10-18 | 2014-01-22 | 无锡四方友信股份有限公司 | Barrel body online inflation detection and gas recovery system |
| CN104062083A (en) * | 2014-06-20 | 2014-09-24 | 珠海格力电器股份有限公司 | Air conditioner leak detection system and leak detection method thereof |
-
2003
- 2003-12-01 CN CN 200310115550 patent/CN1243226C/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100462706C (en) * | 2005-01-06 | 2009-02-18 | 清华大学 | Standard leak |
| CN100468029C (en) * | 2005-03-03 | 2009-03-11 | 清华大学 | Referance leak and its production method |
| CN100389311C (en) * | 2005-08-26 | 2008-05-21 | 爱发科东方真空(成都)有限公司 | A servo apparatus with detecting leakage, vacuumizing, charging helium and recovering functions |
| CN102494852A (en) * | 2011-12-06 | 2012-06-13 | 中国航天科技集团公司第五研究院第五一〇研究所 | Method for calibrating helium mass spectrometer leak detector |
| CN103528768A (en) * | 2013-10-18 | 2014-01-22 | 无锡四方友信股份有限公司 | Barrel body online inflation detection and gas recovery system |
| CN103528768B (en) * | 2013-10-18 | 2017-01-11 | 无锡四方友信股份有限公司 | Barrel body online inflation detection and gas recovery method |
| CN104062083A (en) * | 2014-06-20 | 2014-09-24 | 珠海格力电器股份有限公司 | Air conditioner leak detection system and leak detection method thereof |
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| Publication number | Publication date |
|---|---|
| CN1243226C (en) | 2006-02-22 |
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