CN1546544A - Alcohol acid-polyacrylic acid (ester) hybrid latex preparation method - Google Patents

Alcohol acid-polyacrylic acid (ester) hybrid latex preparation method Download PDF

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CN1546544A
CN1546544A CNA2003101168020A CN200310116802A CN1546544A CN 1546544 A CN1546544 A CN 1546544A CN A2003101168020 A CNA2003101168020 A CN A2003101168020A CN 200310116802 A CN200310116802 A CN 200310116802A CN 1546544 A CN1546544 A CN 1546544A
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emulsion
synolac
ester
preparation
vinyl monomer
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CN1264885C (en
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王俊卿
曾汉民
洪星
蔡国衡
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Guangdong Hongchang Chemical Co ltd
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HONGCHANG CHEMICAL CO Ltd SHUNDE
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Abstract

The invention relates to a process for preparing alcohol acid-polyacrylic acid (ester) hybrid latex by using alkyd resin and vinyl monomer as primary material through the steps of, (1) charging emulsifying agent, water-soluble initiating agent and catalyst into deionized water till complete dissolution, charging vinyl monomer, agitating to obtain pre-emulsion, (2) charging emulsifier and water-soluble initiating agent into deionized water, after complete dissolution, letting in nitrogen 20 minutes, elevating the temperature to 75-85 deg. C, dropping pre-emulsion continuously for 2-5 hours, after finishing the dropping, elevating the temperature to 90-100 deg. C, for continuous reaction of 2-5 hours.

Description

The preparation method of a kind of alkyd-polyacrylic acid (ester) hybridisation emulsion
Technical field
The present invention relates to the preparation method of a kind of alkyd-polyacrylic acid (ester) hybridisation emulsion.
Background technology
At present, save energy, exploit natural resources, reduce the task of top priority that pollution has become industrial development.Be determined to win with water milk type coating replace organic solvent type coating.But water milk type coating now has more shortcoming, has limited its all-round popularization and application.To fundamentally improve the film forming situation and the film properties of water milk type coating, just the polymer emulsion that can not form with different chemical simply carries out composite (physical blending), effective means should be synthetic aqueous polymer dispersion with specific function group the most, perhaps by suitable synthesis technique, preparation is formed similar and water miscible liquid (as core-shell emulsion, emulsion interpenetrating polymer networks etc.) that the emulsion particle morphological structure is special to existing water miscible liquid.Alkide resin emulsion has advantages such as good film-forming property, high gloss, but its dried coating film is slow, and hardness is low.And polyacrylic acid (ester) emulsion has soon the advantage of the not yellowing of doing, film, but film chemical proof and water tolerance are relatively poor.If with the two combination, utilize the physics quick-drying and the Synolac autoxidation of polyacrylic acid (ester) emulsion to solidify combination, can reduce negative impact separately, make in conjunction with after the rate of doing of filming be better than Synolac, water tolerance and chemical proof are better than polyacrylic acid (ester) emulsion.
Method of modifying commonly used is alkide resin emulsion and polyacrylic acid (ester) emulsion physical blending, but poor effect.After reason was such blend, the uniformity of emulsion was poor.This is because the mixture of alkide resin emulsion and polyacrylic acid (ester) emulsion, similar with the polyacrylic acid with the high Tg of low Tg/ (ester) composite emulsion, after the film forming, the polyacrylic acid of high Tg (ester) particle is embedded in during also not oxidation cross-linked soft Synolac films, and the uniformity of filming is poor.
If in the presence of Synolac, polymerization by Acrylic Acid Monomer, make the good hybridisation emulsion of uniformity, the film performance of gained emulsion should be better than single alkide resin emulsion or polyacrylic acid (ester) emulsion, also is better than the physical blending body of alkide resin emulsion and polyacrylic acid (ester) emulsion.Alkyd-polyacrylic acid (ester) hybridisation emulsion, under the ideal situation, Synolac and polyacrylic acid (ester) molecular chain is to be dispersed in each emulsion particle in the hybridisation emulsion, so after the solvent evaporates film forming, polyacrylic acid (ester) is that the form with chain molecule is evenly dispersed in during also not oxidation cross-linked soft Synolac films.But, because emulsion with the ordinary method preparation, the polyacrylic acid that when emulsion polymerization, generates (ester) may not necessarily with the Synolac intimate mixing, so, in polyreaction, have the trend that is separated by the particle of acrylic acid polymer generation and the particle that generates by Synolac, and can not reach gratifying film performance.The general method that addresses this problem is: because Synolac and polyacrylic acid (ester) consistency are poor, when the preparation hybridisation emulsion, if can add the organic solvent, softening agent of excessive membrane-forming agent and so on etc., polyacrylic acid of generation (ester) and Synolac just can form the latex particle that homogenizes.But there is shortcoming in this method: use excessive outer adding assistant can cause the emulsion system instability, very difficult practical application of paying, so improve Synolac and polyacrylic acid (ester) consistency with outer adding assistant merely, can not satisfy application need, the expectation of current maximum is exactly to improve production technology---promptly solve the homogeneous problem (uniform distribution of two kinds of polymkeric substance and consistency) of emulsion and emulsion particle.
Summary of the invention
The invention provides the preparation method of a kind of alkyd-polyacrylic acid (ester) hybridisation emulsion.
The preparation method of a kind of alkyd-polyacrylic acid of the present invention (ester) hybridisation emulsion is a major ingredient with Synolac and vinyl monomer, Synolac and vinyl monomer weight ratio be 2~50: 98~50, be preferably 10~35: 90~65.Preparation process may further comprise the steps successively:
(1), pre-emulsification: emulsifying agent, water soluble starter and catalyzer are put in the deionized water, after treating to dissolve fully, are added the vinyl monomer that is dissolved with Synolac, oil-soluble initiator and auxiliary agent and mixes, stir pre-emulsion;
(2), polyreaction: emulsifying agent and water soluble starter are put in the deionized water, after the dissolving, led to nitrogen 20 minutes fully, be warmed up to 75~85 ℃, dripped pre-emulsion continuously 2~5 hours, after being added dropwise to complete, be warming up to 90~100 ℃, continue reaction 2~8 hours.
The air-drying property Synolac with unsaturated link(age) of Synolac for adopting siccative oil or semi-drying oil to make, its acid number be less than 10mgKOH/g, oil content 30-85%.Its preparation can be adopted following ordinary method: in turn behenic acid, glycerine, tetramethylolmethane, Tetra hydro Phthalic anhydride, band aqua (dimethylbenzene) etc. are put in the reaction flask by measuring requirement.Logical carbon dioxide, heating be the control heat-up rate also, 205~210 ℃ of insulations, up to viscosity and acid number detect meet the requirements after, pressure reducing and steaming band aqua (dimethylbenzene).
Polyreaction is undertaken by micro-emulsion polymerization mechanism.Used vinyl monomer is methacrylic acid and C thereof 1~C 10Alcohol ester, vinylformic acid and C thereof 1~C 10In alcohol ester or the vinylbenzene one or more.
Emulsifying agent is the moon/nonionic compound emulsifier, and the ratio of the moon/nonionic emulsifying agent is 1: 0.5~3, and consumption is 0.8~5% (reasonable opinion solid content weight percent), and wherein the consumption of pre-emulsion process is 1/5~4/5 of whole consumptions.
Preferred, emulsifying agent is 2~4 kinds in Sodium dodecylbenzene sulfonate, sodium lauryl sulphate, sodium laurylsulfonate, polyoxyethylene nonyl phenyl Vinyl Ether, ethoxylated alkylphenol ammonium sulfate, the octylphenol polyethylene ethylene oxide ether.
Water soluble starter is one or both of Potassium Persulphate, ammonium persulphate; Oil-soluble initiator is one or both in benzoyl peroxide, the Diisopropyl azodicarboxylate, the total consumption of initiator is 0.5~2% (accounting for the weight percent of vinyl monomer), wherein oil-soluble initiator accounts for 0~50% of total consumption, and the consumption of pre-emulsion process is 1/5~4/5 of whole consumptions.
Auxiliary agent is one or more in n-Hexadecane, cetyl alcohol, 1-amylalcohol, the polymethyl acrylate, and the total consumption of auxiliary agent is 0~5% (accounting for the polymerization single polymerization monomer weight percent).
Outstanding feature of the present invention is: (1) has consistency preferably for making Synolac and polyacrylic acid (ester), just needs to introduce unsaturated link(age) in the alkyd molecular chain, that is to say and will make the air-drying property Synolac with siccative oil or semi-drying oil.This on the one hand, when vinyl monomer generation Raolical polymerizable, just can with the air-drying property Synolac generation in-situ grafting polymerization that contains unsaturated link(age), Synolac-g-polyacrylic acid (ester) the graft copolymerization deposits yields of some amount is arranged.Graft copolymer is as compatilizer, thereby can improve the consistency of Synolac and vinyl polymer.On the other hand, the Synolac in the hybridisation emulsion is the unsaturated link(age) of remaining some amount still, film form after, Synolac is through oxidation cross-linked and make to film and have half-inierpeneirating network structure, thereby improves the performance of filming, and remedies the weak point of water-borne coatings.(2) the micro-emulsion polymerization technology is adopted in the preparation of alkyd-polyacrylic acid (ester) hybridisation emulsion, has reduced the diffusive migration of vinyl monomer in polymerization process to greatest extent, thereby polyreaction is occurred in the specific polymerization place (drop).Like this, because the generation of Synolac-g-polyacrylic acid (ester) graft copolymer in specific polymerization place and the polymerization process, can obtain Synolac and vinyl polymer intimate mixing and consistency latex particle preferably, therefore, emulsion has fabulous stably dispersing performance.In a word, adopt the technology of the present invention to prepare alkyd-polyacrylic acid (ester) hybridisation emulsion, in polyreaction, do not have Synolac latex particle and the isolating problem of vinyl polymer latex particle, also do not have the uneven problem of emulsion system.
The air-drying property Synolac is not done any structural modification, directly presses micro-emulsion polymerization mechanism, it is carried out modification with polyacrylic acid (ester), and reach Water-borne modification (hybridisation emulsion), and obtaining having the aqueous coating emulsion of premium properties, this is a kind of economy, the method for modifying of Synolac efficiently.Compare with polyacrylic acid (ester) emulsion film with single alkide resin emulsion, alkyd-polyacrylic acid (ester) hybridisation emulsion of the present invention's preparation is with the two combination, utilize the physics quick-drying and the Synolac autoxidation of polyacrylic acid emulsion to solidify combination, can make the high-performance that is better than single latex films, make in conjunction with after emulsion film do rate and be better than Synolac, water tolerance and chemical proof are better than polyacrylic acid (ester) emulsion, as metal, the carpenter, leather, the liniment of goods such as plastics is extremely useful, and expection will have very big development prospect from now on.
Embodiment
For better explanation the present invention, the spy enumerates following embodiment, but the present invention is not limited in following embodiment.
Embodiment one:
1) preparation of Synolac:
Behenic acid: 44.8g; Diethylene Glycol: 25.7g; Tetra hydro Phthalic anhydride: 77.5g; Phenylformic acid: 18.2g; Tetramethylolmethane: 45.3g; Trimellitic acid 1,2-anhydride: 15.0g; Band aqua (dimethylbenzene): an amount of.
In the reaction flask that disposes thermometer, agitator, reflux exchanger, feed intake by said sequence and consumption.Heat temperature raising, crawl stirs, and 80 ℃ stop to stir, and logical carbon dioxide starts and stirs and intensification.When temperature is raised to after 160 ℃, control heat-up rate, at 185 ℃ of insulation 1h,,,, meet the requirements up to viscosity and acid number detection again 205~210 ℃ of insulations again at 200 ℃ of insulation 2h again at 193 ℃ of insulation 1.5h.Pressure reducing and steaming dimethylbenzene.Acid number: 9.6mgKOH/g; Oil content: 34%.
2) preparation of hybridisation emulsion
A) the above-mentioned synthetic Synolac of 40.0g, 0.3g benzoyl peroxide, 2.0g cetyl alcohol and 3.0g polymethylmethacrylate are dissolved in 36.0g butyl acrylate, 36.0g methyl methacrylate, the acrylic acid mix monomer of 1.0g.
B) with 1.0g sodium lauryl sulphate, 1.0g polyoxyethylene nonyl phenyl vinyl ether (OP-10), 0.8g ethoxylated alkylphenol ammonium sulfate (RHODAPEX CO-436,58%), the 0.20g Potassium Persulphate is dissolved in the 120.0g deionized water, after stirring, add the monomer solution in the A step, stir pre-emulsion.
C) in the reaction flask that disposes thermometer, agitator, reflux exchanger and dropping funnel, with 0.4g sodium lauryl sulphate, 1.0g polyoxyethylene nonyl phenyl vinyl ether (OP-10), 0.6g ethoxylated alkylphenol ammonium sulfate (RHODAPEXCO-634,58%), the 0.20g Potassium Persulphate adds in the 50g deionized water, stir, logical nitrogen is warmed up to 80 ℃ after 20 minutes, begin to drip the pre-emulsion of B step preparation, drip in 3 hours, insulation is warmed up to 95 ℃ of reactions 3.5 hours after half an hour.Can make solid content is 40.3%, pH6.0, the emulsion of viscosity 11.26 seconds (being coated with-4 glasss).In above-mentioned emulsion, add an amount of 2-butoxy-1-alcohol, acetic acid ester and make membrane-forming agent, coat on the sheet glass, drying at room temperature 2 hours, what get final product transparently films.
Embodiment two
1) preparation of Synolac: behenic acid: 40.68g; Glycerine: 2.26g; Tetramethylolmethane: 12.47g; Tetra hydro Phthalic anhydride: 18.16g; Band aqua (dimethylbenzene): an amount of.
In the reaction flask that disposes thermometer, agitator, reflux exchanger, feed intake by said sequence and consumption.Logical carbon dioxide is warming up to 180 ℃ in 1.5h, and wherein in the time of 120~140 ℃, crawl stirs, and rises to 245 ℃ with the about 5h of 14 ℃/h speed later on, and insulation meets the requirements up to viscosity and acid number detection.Pressure reducing and steaming dimethylbenzene.Acid number: 8.8mgKOH/g; Oil content: 65%
2) preparation of hybridisation emulsion:
A) the above-mentioned synthetic Synolac of 30.0g, 0.25g Diisopropyl azodicarboxylate, 3.5g polymethylmethacrylate are dissolved in 40.0g butyl acrylate, 25.0g methyl methacrylate, 17.0g vinylbenzene, the acrylic acid mix monomer of 1.0g.
B) with 2.0g polyoxyethylene nonyl phenyl vinyl ether (IGEPAL CO-897,65%) 1.5g ethoxylated alkylphenol ammonium sulfate (RHODAPEX CO-436,, 58%), the 0.25g Potassium Persulphate is dissolved in the 120.0g deionized water, after stirring, add the monomer solution in the A step, stir pre-emulsion.
C) in the reaction flask that disposes thermometer, agitator, reflux exchanger and dropping funnel, with 1.8g polyoxyethylene nonyl phenyl vinyl ether (IGEPAL CO-897,65%) 1.5g ethoxylated alkylphenol ammonium sulfate (RHODAPEX CO-634,, 58%), the 0.20g Potassium Persulphate adds in the 50g deionized water, stir, logical nitrogen is warmed up to 80 ℃ after 20 minutes, begin to drip the pre-emulsion of B step preparation, drip in 3 hours, insulation is warmed up to 90 ℃ of reactions 2 hours after half an hour, and then 100 ℃ of reactions 1 hour.Can make solid content is 40.8%, pH6.0, the emulsion of viscosity 10.47 seconds (being coated with-4 glasss).In above-mentioned emulsion, add an amount of 2-butoxy-1-alcohol, acetic acid ester and make membrane-forming agent, coat on the sheet glass, drying at room temperature 2 hours, what get final product transparently films.
Embodiment three:
1) preparation of Synolac:
Preparation with Synolac in the example two.
2) preparation of hybridisation emulsion:
A) the above-mentioned synthetic Synolac of 22.0g, 3.0g cetyl alcohol are dissolved in 40.0g butyl acrylate, 50.0g methyl methacrylate, the acrylic acid mix monomer of 1.0g.
B) 0.8g sodium lauryl sulphate, 1.5g polyoxyethylene nonyl phenyl vinyl ether (OP-10), 0.35g Potassium Persulphate are dissolved in the 120.0g deionized water, after stirring, add the monomer solution in the A step, stir pre-emulsion.
C) in the reaction flask that disposes thermometer, agitator, reflux exchanger and dropping funnel, 0.6g sodium lauryl sulphate, 1.0g polyoxyethylene nonyl phenyl vinyl ether (OP-10), 0.25g Potassium Persulphate are added in the 50g deionized water, stir, logical nitrogen is warmed up to 85 ℃ after 20 minutes, begin to drip the pre-emulsion of B step preparation, dripped in 3 hours, insulation is warmed up to 100 ℃ of reactions 2.5 hours after half an hour.Can make solid content is 39.7%, pH6.5, the emulsion of viscosity 10.18 seconds (being coated with-4 glasss).In above-mentioned emulsion, add an amount of 2-butoxy-1-alcohol, acetic acid ester and make membrane-forming agent, coat on the sheet glass, drying at room temperature 2 hours, what get final product transparently films.

Claims (8)

1, the preparation method of a kind of alkyd-polyacrylic acid (ester) emulsion is a major ingredient with Synolac and vinyl monomer, it is characterized in that preparation process may further comprise the steps successively:
(1), pre-emulsification: emulsifying agent, water soluble starter and catalyzer are put in the deionized water, after treating to dissolve fully, are added the vinyl monomer that is dissolved with Synolac, oil-soluble initiator and auxiliary agent and mixes, stir pre-emulsion;
(2), polyreaction: emulsifying agent and water soluble starter are put in the deionized water, after the dissolving, led to nitrogen 20 minutes fully, be warmed up to 75~85 ℃, dripped pre-emulsion continuously 2~5 hours, after being added dropwise to complete, be warming up to 90~100 ℃, continue reaction 2~8 hours;
Wherein: the air-drying property Synolac with unsaturated link(age) of Synolac for adopting siccative oil or semi-drying oil to make, its acid number be less than 10mgKOH/g, oil content 30-85%.
2, according to the described preparation method of claim 1, the weight ratio that it is characterized in that described Synolac and vinyl monomer is 2~50: 98~50.
3, according to the described preparation method of claim 1, the weight ratio that it is characterized in that described Synolac and vinyl monomer is 10~35: 90~65.
4,, it is characterized in that described vinyl monomer is methacrylic acid and C thereof according to the described preparation method of claim 1 1~C 10Alcohol ester, vinylformic acid and C thereof 1~C 10In alcohol ester or the vinylbenzene one or more.
5, according to the described preparation method of claim 1, it is characterized in that described emulsifying agent is the moon/nonionic compound emulsifier, the ratio of the moon/nonionic emulsifying agent is 1: 0.5~3, consumption is 0.8~5% (reasonable opinion solid content weight percent), and wherein the consumption of pre-emulsion process is 1/5~4/5 of whole consumptions.
6,, it is characterized in that described emulsifying agent is 2~4 kinds in Sodium dodecylbenzene sulfonate, sodium lauryl sulphate, sodium laurylsulfonate, polyoxyethylene nonyl phenyl Vinyl Ether, ethoxylated alkylphenol ammonium sulfate, the octylphenol polyethylene ethylene oxide ether according to the described preparation method of claim 5.
7,, it is characterized in that described water soluble starter is one or both of Potassium Persulphate, ammonium persulphate according to the described preparation method of claim 1; Oil-soluble initiator is one or both in benzoyl peroxide, the Diisopropyl azodicarboxylate, the total consumption of initiator is 0.5~2% (accounting for the weight percent of vinyl monomer), wherein oil-soluble initiator accounts for 0~50% of total consumption, and the consumption of pre-emulsion process is 1/5~4/5 of whole consumptions.
8, according to the described preparation method of claim 1, it is characterized in that described auxiliary agent is one or more in n-Hexadecane, cetyl alcohol, 1-amylalcohol, the polymethyl acrylate, the total consumption of auxiliary agent is 0~5% (accounting for the polymerization single polymerization monomer weight percent).
CN 200310116802 2003-11-28 2003-11-28 Alcohol acid-polyacrylic acid (ester) hybrid latex preparation method Expired - Lifetime CN1264885C (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101189310B (en) * 2005-06-01 2011-03-02 阿克佐诺贝尔国际涂料股份有限公司 Aqueous coating composition
CN102690618A (en) * 2012-06-11 2012-09-26 成都瀚江新型建筑材料有限公司 Preparation method of thermosetting acrylic resin binder
CN102888178A (en) * 2012-11-09 2013-01-23 重庆三峡油漆股份有限公司 Water emulsification process of alkyd resin coating

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101189310B (en) * 2005-06-01 2011-03-02 阿克佐诺贝尔国际涂料股份有限公司 Aqueous coating composition
CN102690618A (en) * 2012-06-11 2012-09-26 成都瀚江新型建筑材料有限公司 Preparation method of thermosetting acrylic resin binder
CN102690618B (en) * 2012-06-11 2013-12-04 成都瀚江新型建筑材料有限公司 Preparation method of thermosetting acrylic resin binder
CN102888178A (en) * 2012-11-09 2013-01-23 重庆三峡油漆股份有限公司 Water emulsification process of alkyd resin coating
CN102888178B (en) * 2012-11-09 2015-07-15 重庆三峡油漆股份有限公司 Water emulsification process of alkyd resin coating

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