CN1544719A - Water cooling method in polyester fiber melt-spinning - Google Patents

Water cooling method in polyester fiber melt-spinning Download PDF

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Publication number
CN1544719A
CN1544719A CNA2003101099834A CN200310109983A CN1544719A CN 1544719 A CN1544719 A CN 1544719A CN A2003101099834 A CNA2003101099834 A CN A2003101099834A CN 200310109983 A CN200310109983 A CN 200310109983A CN 1544719 A CN1544719 A CN 1544719A
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China
Prior art keywords
water
spinning
foam
bubble
window
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Pending
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CNA2003101099834A
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Chinese (zh)
Inventor
忠 黄
黄忠
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Individual
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Individual
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Priority to CNA2003101099834A priority Critical patent/CN1544719A/en
Publication of CN1544719A publication Critical patent/CN1544719A/en
Pending legal-status Critical Current

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  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The invention relates to a water cooling method in polyester fiber melt spinning, additionally installing spray generator at the air intake of the original side blower or around the spinning window, and able to generate water spray, water foam, and water bubble or water film according to the needs; the melt streamlet extruded from spinning components passes through swelling area into deformation area, then blows the water spray, water foam, and water bubble or water film in the spinning window by a breeze at a speed of 0.05-0.1 m/s to make them fill up the whole window to cool threads, and after heat exchange, the produced water drops and surplus water are collected by water collector. Its advantage: accelerating cooling, reducing skin-core structure of threads and avoiding swing of threads caused by wind cooling. It makes fiber size uniform, breaking tenacity high and product quality good.

Description

Water-cooling method in the polyester fiber molten spinning
Technical field
The invention belongs to a kind of cooling means in the chemical fibre industry production polyester fiber process.
Background technology
In melt spinning was produced at present, polyester slice produced the spinning polymer melt of High Temperature High Pressure through the screw extruder heating.Melt is extruded from the spinneret orifice of filament spinning component spinnerets, produce and partly melt the filament of bodyization, this silk needs through the lateral blowing cooling forming, and present lateral blowing cooling is to adopt folk prescription to blowing or adopts hoop to dry, to that extrude, high temperature, partly melt body chemical fibre silk and carry out cooling forming.Its shortcoming is: because the ratio of specific heat value of air is lower, it is slow to produce cooling rate then, and silk is easy to generate skin-core structure, causes the swing of strand again because of blowing of wind, makes fiber number CV value become big, and fracture strength is not high.The poor quality is a bottleneck of producing high-quality chemical fibre silk.
Summary of the invention
The invention provides the water-cooling method in a kind of polyester fiber melt spinning, to solve at present because the problem that fiber number is inhomogeneous, fracture strength is not high, cooling effect is bad during the lateral blowing cooling forming.The technical scheme that the present invention takes is:
Air inlet place at former lateral blowing installs water fog generator additional, and this water fog generator can produce water smoke, foam, bubble or moisture film as required; The melt thread of extruding from filament spinning component is after fluffing zone enters the deformation district, water smoke, foam, bubble or the moisture film that will be produced as required by water fog generator is blown into this water smoke, foam, bubble or moisture film in the spinning window with the gentle breeze of wind speed 0.05~0.1 meter per second, make this water smoke, foam, bubble or moisture film from top to bottom be full of the spinning window, silk is cooled off, and water droplet that produces after the heat exchange and unnecessary water are received water through water collector.
The present invention is that polyester fiber changes water-cooled method into by the lateral blowing cooling in molten spinning, advantage is that the melt thread extruded from filament spinning component is after fluffing zone enters the deformation district, replace original air-cooled with water smoke, foam, bubble or moisture film, accelerated cooling velocity, reduced the skin-core structure of silk, avoided swing simultaneously because of the air-cooled silk that causes.Make the fiber number of fiber even, fracture strength height, good product quality.330 dtexs/96 rhizoids are example to produce polypropylene fibre, and when former employing lateral blowing cooled off, fracture strength was 7.2cN/dtex to the maximum, change into adopting after the water-cooled, and the intensity raising reaches 10.8cN/dtex.The fiber number CV value of fiber drops to 3.8 by original 4.6, has improved the quality of product widely.
The specific embodiment
Embodiment 1:
To produce 5.5 dtexs/24 a single polyester fiber of organizing is example
Air inlet place at former lateral blowing installs the ultrasonic atomization generator additional, this ultrasonic atomization generator produces 70 ℃ of temperature, water smoke that diameter is 1~5 micron or foam, the melt thread of extruding from filament spinning component is after fluffing zone enters the deformation district, gentle breeze with wind speed 0.05 meter per second is blown into this water smoke, foam in the spinning window, this water smoke, foam from top to bottom are full of the spinning window, and silk is cooled off, and water droplet that produces after the heat exchange and unnecessary water are received water through water collector.
Embodiment 2:
To produce 165 dtexs/96 a single polyester fiber of organizing is example
Air inlet place at former lateral blowing installs the ultrasonic atomization generator additional, this ultrasonic atomization generator produces 30 ℃ of temperature, water smoke that diameter is 1~5 micron or foam, the melt thread of extruding from filament spinning component is after fluffing zone enters the deformation district, gentle breeze with wind speed 0.08 meter per second is blown into this water smoke, foam in the spinning window, this water smoke, foam from top to bottom are full of the spinning window, and silk is cooled off, and water droplet that produces after the heat exchange and unnecessary water are received water through water collector.
Embodiment 3:
To produce 1650 dtexs/180 a single polyester fiber of organizing is example
Air inlet place at former lateral blowing installs centrifuge additional, this centrifuge produces foam, the bubble of 20 ℃ of temperature, the melt thread of extruding from filament spinning component is after fluffing zone enters the deformation district, gentle breeze with wind speed 0.1 meter per second is blown into this foam, bubble in the spinning window, on this foam, the bubble and be full of the spinning window down, silk is cooled off, and water droplet that produces after the heat exchange and unnecessary water are received water through water collector.
Embodiment 4:
To produce 2200 dtexs/180 a single polypropylene fiber of organizing is example
Air inlet place at former lateral blowing installs oscillator additional, this oscillator produces the water bubble of 10 ℃ of temperature, the melt thread of extruding from filament spinning component is after fluffing zone enters the deformation district, gentle breeze with wind speed 0.1 meter per second is blown into this bubble in the spinning window, this bubble from top to bottom is full of the spinning window, silk is cooled off, and water droplet that produces after the heat exchange and unnecessary water are received water through water collector.
Embodiment 5:
To produce 1100 dtexs/180 a single polypropylene fiber of organizing is example
The place installs bubble generator additional in a side of spinning window, add a small amount of finish at cooling water, under the compressed air generator effect, produce 10 ℃ of bubbles of temperature, moisture film, the melt thread of extruding from filament spinning component is after fluffing zone enters the deformation district, gentle breeze with wind speed 0.1 meter per second is blown into this bubble, moisture film in the spinning window, this bubble, moisture film from top to bottom are full of the spinning window, and silk is cooled off, and water droplet that produces after the heat exchange and unnecessary water are received water through water collector.

Claims (1)

1, the water-cooling method in the vertical molten spinning of a kind of polyester fiber is characterized in that:
Install water fog generator additional around the air inlet place of former lateral blowing or spinning window, this water fog generator can produce water smoke, foam, bubble or moisture film as required; The melt thread of extruding from filament spinning component is after fluffing zone enters the deformation district, water smoke, foam, bubble or the moisture film that will be produced as required by water fog generator is blown into this water smoke, foam, bubble or moisture film in the spinning window with the gentle breeze of wind speed 0.05~0.1 meter per second, make this water smoke, foam, bubble or moisture film from top to bottom be full of the spinning window, silk is cooled off, and water droplet that produces after the heat exchange and unnecessary water are received water through water collector.
CNA2003101099834A 2003-11-10 2003-11-10 Water cooling method in polyester fiber melt-spinning Pending CN1544719A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNA2003101099834A CN1544719A (en) 2003-11-10 2003-11-10 Water cooling method in polyester fiber melt-spinning

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNA2003101099834A CN1544719A (en) 2003-11-10 2003-11-10 Water cooling method in polyester fiber melt-spinning

Publications (1)

Publication Number Publication Date
CN1544719A true CN1544719A (en) 2004-11-10

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Family Applications (1)

Application Number Title Priority Date Filing Date
CNA2003101099834A Pending CN1544719A (en) 2003-11-10 2003-11-10 Water cooling method in polyester fiber melt-spinning

Country Status (1)

Country Link
CN (1) CN1544719A (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101899719A (en) * 2009-05-25 2010-12-01 上海启鹏化工有限公司 Novel spinning component
CN101935888A (en) * 2010-07-15 2011-01-05 无锡金通化纤有限公司 Cooling and forming method of melt filature
CN102094250A (en) * 2010-12-19 2011-06-15 广东秋盛资源股份有限公司 Method for producing regenerative heavy denier profiled polyester staple fibres
CN102618961A (en) * 2012-04-03 2012-08-01 浙江佳宝新纤维集团有限公司 Preparation method of low-strength low-elongation terylene filament
CN102837374A (en) * 2012-09-18 2012-12-26 江苏申久化纤有限公司 Cooling system and method for polyester production device
WO2023142350A1 (en) * 2022-06-18 2023-08-03 盐城市力马空调工程有限公司 Airless spinning cooling and forming process and apparatus, and spinning device

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101899719A (en) * 2009-05-25 2010-12-01 上海启鹏化工有限公司 Novel spinning component
CN101899719B (en) * 2009-05-25 2014-08-27 上海启鹏工程材料科技有限公司 Novel spinning component
CN101935888A (en) * 2010-07-15 2011-01-05 无锡金通化纤有限公司 Cooling and forming method of melt filature
CN101935888B (en) * 2010-07-15 2014-06-25 无锡金通化纤有限公司 Cooling and forming method of melt filature
CN102094250A (en) * 2010-12-19 2011-06-15 广东秋盛资源股份有限公司 Method for producing regenerative heavy denier profiled polyester staple fibres
CN102618961A (en) * 2012-04-03 2012-08-01 浙江佳宝新纤维集团有限公司 Preparation method of low-strength low-elongation terylene filament
CN102618961B (en) * 2012-04-03 2013-11-20 浙江佳宝新纤维集团有限公司 Preparation method of low-strength low-elongation terylene filament
CN102837374A (en) * 2012-09-18 2012-12-26 江苏申久化纤有限公司 Cooling system and method for polyester production device
CN102837374B (en) * 2012-09-18 2014-12-03 江苏申久化纤有限公司 Cooling system and method for polyester production device
WO2023142350A1 (en) * 2022-06-18 2023-08-03 盐城市力马空调工程有限公司 Airless spinning cooling and forming process and apparatus, and spinning device

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