The device of pilot cable turnover cable frame
Technical field
The present invention relates to hoisting machinery, the device of pilot cable turnover cable frame or cable drum on particularly a kind of crane.
Background technology
At present, the storing mode of cart cable and suspender cable mainly uses unpowered cable collection tube and dual modes such as motor-driven cable drum or reel on the crane.The former unpowered cable collection tube simple in structure, but the speed of cable can be stored and the length of cable is restricted, and also cable goes out frame easily or goes out tube.The latter is present the most frequently used a kind of mode, and it drives cable drum or reel by motor, reduction box, and cable winding is emitted from reel or reel on reel or reel and with cable.
Above-mentioned dual mode all is to rotate to realize that cable is involved in tube and goes up and emit from cylindrical shell by cable drum or reel, cable rotates around a centre of gyration, and cable one end is fixed on the crane, and the other end rotates, therefore must add a rotating current-collecting device, i.e. slip ring current collector therebetween.For the cart cable, the crane power consumption is very big, is generally 1500~2000 kilovolt-amperes, and service cable length needs 600~700 meters, requires high voltage supply, general Da Wanfu.High voltage supply is had higher requirement to the slip ring current collector, and its insulation, contact situation all will have influence on the reliability of slip ring current collector work.
In a single day slip ring breaks down, and crane just can't operate as normal, adds the most of high-tension cable power supply that needs the band optical cable of present crane, except the slip ring of band high-tension electricity, also to increase the coupler of a fiber cable joint, this device domestic technique does not pass a test, need dependence on import, it costs an arm and a leg.So, make the total complexity, element increases, and has both increased cost, has increased the source of trouble again.
Summary of the invention
Task of the present invention provides the device of a kind of pilot cable turnover cable frame, and it has solved the complex structure, element increase, poor reliability of above-mentioned existing cable storing mode, the problem that breaks down easily.
Technical scheme of the present invention is as follows:
A kind of device of pilot cable turnover cable frame, it comprises cable storage frame, on the described cable storage frame crinoline is housed, crinoline comprises unidirectional transmission, lever body and the leading truck that is positioned at cable storage frame inner core top, be positioned at motor, magnetic hysteresis coupling and the decelerator of cable storage frame inner core below, and be loaded on the rotating shaft mechanism in the cable storage frame inner core; The friction rotating disk that drives by motor, magnetic hysteresis coupling and decelerator is equipped with in described cable collection tube top.
The device of pilot cable turnover cable frame of the present invention combines the advantage of existing two kinds of cables storage cable mode, adopt the cable collection tube of tape guide, cable need not rotate around a center in the folding and unfolding process, thereby cable drum or reel, slip ring current collector and optical cable coupler have been cancelled, it is simple in structure, has improved the reliability of whole device.The present invention installs a power guid device on cable collection tube, choose suitable guiding speed and moment of torsion coupling, and the assurance cable is stored in an orderly manner in cable collection tube and emitted, and has prevented that effectively cable from going out frame.
Range of application of the present invention is as follows:
1. the cart cable winding of locomotive crane:
Cable collection tube is placed on the contact crossbeam, and the height and position of plane certain distance on the crossbeam is installed the friction rotating disk over against the cable collection tube center, increases friction rotating disk cornerite with carrying roller, and cable arrives in the cable trough on ground by other guider again.The normal speed of friction rotating disk and cable collection tube guider is set at a little more than the cart normal speed, and the normal speed of cable collection tube guider is a little more than the setting speed of friction rotating disk.
The friction rotary speed is regulated by adjustable frequency motor, and to adapt to the cart friction speed, cable collection tube speed can be fixed by variable frequency adjustment.Stream oriented device all is equipped with the magnetic hysteresis coupling, be used for the asynchronous caused speed discrepancy of compensation speed, guarantee that cable is by certain moment of torsion and the speed drive that needs, the friction rotating disk uses the magnetic hysteresis coupling than high pulling torque, the magnetic hysteresis coupling moment of torsion that the cable collection tube guider uses cable is involved in smooth-goingly or pull out cable collection tube just can, thereby much smaller.
2. the folding and unfolding of container crane sling cable:
On the basis of former use cable storage frame mode, one guider is installed, and the setting speed of this device is generally 110% lifting velocity a little more than main lifting velocity, magnetic hysteresis coupling moment of torsion is adjusted according to the main lifting velocity of difference, and the assurance cable correctly enters in the tube or from tube in order emits.
At present, suspender cable core number reaches more than 42 cores, if according to past employing cable drum mode, except on main carriage, increasing the complicated cable roll device, also will dispose one the 42 above slip ring current collector of core, it costs an arm and a leg, and the fault point increases, increase the deadweight and the space of running trolley again, made the vehicle structure complexity.If adopted cable frame mode according to the past, though structure is simple, rely on cable from focusing on turnover cable frame in the process of hoisting, when fast rise or strong wind,, the deadlock of cable causes taking place the accident that cable is broken owing to can not entering frame smooth-goingly.These aspects are perplexing harbour user and crane supplier always.
Use the cable collection tube device of the tape guide among the present invention, just can address these problems, both simplified the structure, reduced cost again, its reliable operation.
Description of drawings
Fig. 1 is the structural representation of a kind of pilot cable turnover cable frame apparatus of the present invention.
Fig. 2 is by A-A cutaway view shown in Figure 1.
Fig. 3 is the unidirectional transmission structural representation in Fig. 1 device.
Fig. 4 looks schematic diagram by a left side shown in Figure 3.
Fig. 5 is the leading truck structural representation in Fig. 1 device.
Fig. 6 is by elevational schematic view shown in Figure 5.
Fig. 7 is the friction turntable structure schematic diagram in Fig. 1 device.
Fig. 8 looks schematic diagram by a left side shown in Figure 7.
Fig. 9 is that Fig. 7 rotating disk that rubs drives the assembly schematic diagram.
Embodiment
Referring to Fig. 1 and Fig. 2, the device of a kind of pilot cable turnover cable frame of the present invention is equipped with cable storage frame, and crinoline is housed on the cable storage frame.Crinoline comprises unidirectional transmission 2, lever body 3 and the leading truck 4 that is positioned at cable storage frame inner core 1 top, is positioned at motor 5, magnetic hysteresis coupling 6 and the decelerator 7 of cable storage frame inner core 1 below, and is loaded on the rotating shaft mechanism 8 in the cable storage frame inner core 1.Rotating shaft mechanism 8 is connected with decelerator 7 by coupling 9.The motor 5 that adopts can be a common motor, also can be adjustable frequency motor.When being used for the suspender cable drum, motor adopts adjustable frequency motor, according to different lifting velocities, in time regulates guiding speed, to guarantee that guiding speed all the time a little more than the required speed of cable, makes in the smooth lead-in cable frame of cable.
Magnetic hysteresis coupling 6 is installed between motor 5 and the decelerator 7, and the output shaft of motor 5 is connected with an end of magnetic hysteresis coupling 6, and the other end of magnetic hysteresis coupling 6 is connected with decelerator 7.Adopt the magnetic hysteresis coupling, the slippage that cause in order to compensate inconsistent by rotating speed, and set up a suitable constant moment of torsion.Because moment of torsion is excessive, will make cable stressed big, when entering frame and frame inner tank theca tight friction, damaged cable; And moment of torsion is too small, then possibly cable can't be imported in the frame.The present invention has utilized the characteristics of magnetic hysteresis coupling, adjusts the moment of torsion of magnetic hysteresis coupling according to the length of cable properties, hanging, is in position suitable in the frame to guarantee cable, guarantees that cable can not relax, also can be not tight by La Detai.Label 12 is cable storage frame outer tube inner walls among Fig. 1.
Referring to Fig. 3 and Fig. 4, unidirectional transmission 2 comprises overcoat 22, interior cover 23, ratchet 24, ratchet 25, bearing 27 and the end cap 28 that is placed on the axle 21.As shown in Figure 1, an end of unidirectional transmission 2 is connected with lever body 3, and the other end of unidirectional transmission 2 is connected with rotating shaft mechanism 8.Label 26 is ejector pins among Fig. 3, the 29th, and spring, the 30th, silently.Label 31 is outside framework oil seals among Fig. 4, the 32nd, and back-up ring, the 33rd, bearing, the 34th, gland.
When cable goes out frame, run into the excessive moment of resistance as leading truck, cable will with the outer tube inner wall friction of frame, therefore damaged cable.Adopt unidirectional transmission, make guider when cable is gone into frame by the motor drives leading truck, when going out frame, cable make transmission device not drive leading truck, make that leading truck can free backward rotation, leading truck will be followed rotation under the cable tension effect, solved when cable goes out frame thus and the problem of outer tube inner wall friction.
Referring to Fig. 5 and Fig. 6, four turning rolls of putting relatively 41 are housed on the leading truck 4, turning rolls 41 is positioned at four angles.Roller shaft 42 of installing between per two turning rolls 41 is installed roller 43 on roller shaft 42.The four rolling 43 that is installed on four rolling frame 41 and the roller shaft 42 is formed a guiding circle 44 thus, but at guiding circle 44 central authorities' guide cables 19.Four rolling 43 is nylon rollers.Four nylon rollers are arranged on four direction, and four rolling 43 respectively rotates around its axle center when guide cable 19, and cable 19 is by guider turnover cable collection tube.
On leading truck, adopt four roller devices guide cables; cable is controlled at the circle central authorities that form by four rollers; in cable importing and derivation process; not can with the leading truck friction; but contact with four rolling in the leading truck; make the rolling friction of roller replace original sliding friction, wear and tear, play the effect of protection cable thereby reduce friction and reduce cable.
Referring to Fig. 7, Fig. 8 and Fig. 9, the certain vertical distance in cable collection tube 1 top is equipped with friction rotating disk 10, and friction rotating disk 10 drives by motor 5, magnetic hysteresis coupling 6 and decelerator 7.On the friction rotating disk 10 rubber strip 11 is housed, rubber strip 11 is installed is prevented that the relative rotating disk 10 of cable from sliding, improve the coefficient of friction between friction rotating disk 10 and cable, guarantee friction rotating disk 10 reliably working under all weather conditions.Can realize the storage of orbital motion crane cable thus and emit.By regulating friction rotating disk drive motor rotating speed, make the variation of the friction rotary speed adaptation goliath cart speed of service, to realize the reliable retractable of cable.
Increase friction rotating disk cornerite, increase coefficient of friction with rubber ring, non-slip to guarantee under the all-weather condition cable rotating disk that rubs relatively, and guarantee that again cable is not easy to wear.Rotating disk to the cable between cable collection tube of guaranteeing to rub does not receive traction, and have only the gravity of cable therebetween, otherwise guider is in order to introduce cable in the cable collection tube in an orderly manner, provide than high pulling torque, and cable will have very big pulling force bundling the inwall of cylindrical shell in cylindrical shell.
In the cart cable winder, adopt the friction rotating disk that cable pulling is arrived overhead higher position, and then import the cable storage frame of the tape guide that is arranged in the crossbeam place.