CN1542214A - Method for producing bamboo fibre textile - Google Patents
Method for producing bamboo fibre textile Download PDFInfo
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- CN1542214A CN1542214A CNA031166717A CN03116671A CN1542214A CN 1542214 A CN1542214 A CN 1542214A CN A031166717 A CNA031166717 A CN A031166717A CN 03116671 A CN03116671 A CN 03116671A CN 1542214 A CN1542214 A CN 1542214A
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- yarn
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Abstract
The production process of bamboo fiber fabric includes the technological steps of dyeing of bamboo fiber yarn, pre-weave preparation, weaving and post-finishing. Relevant technological specification is provided, and especially, the formulation and technological parameters for the key steps, including yarn boiling and bleaching, yarn dyeing, sizing, weavy grain design, desizing, softening and framing finishing, are determined. The bamboo fabric has raised weavy grains and is cool, stiff, soft, bright, moisture absorbant, fast in drying, antiseptic and suitable for beddings.
Description
Technical field
The production method of the textiles that the present invention relates in the textile industry to produce, uses in the daily life.Specifically be meant the production method of bamboo fibre fabric.
Background technology
Bamboo fibre is a kind of tencel cellulose fiber of being made by the bamboo pulp, and the great advantage of the textiles of bamboo fibre production is nice and cool well-pressed, has softness, good luster, hydroscopic fast-drying and the antibiotic health care of keeping a public place clean is arranged.The production of bamboo fibre fabric can reduce the pollution of back arrangement and to the side effect of human body, be a kind of green, environmental protection textiles.But the bamboo fibre brute force is low, spins, weave that the bamboo fibre yarn breaks end easily in the production; And the new fiber of bamboo fibre for just having succeeded in developing in recent years, the production of its textiles also do not form ripe technical specification.
Summary of the invention
The objective of the invention is to work out the production method of relatively reasonable bamboo fibre fabric, comprise the dyeing of bamboo fibre yarn, the technology standard of knitting preceding preparation, weaving and afterwards putting in order.
In order to address the above problem, the present invention has worked out the production procedure of following bamboo fibre fabric: yarn kiering → yarn dyeing → sizing → baking yarn → doff → warping → weave → destarch → oven dry → soft tentering arrangement → finished product clot, and the critical process in the above-mentioned flow process worked out following technical specification.
A. the yarn kiering is soda boiling and hydrogen peroxide bleaching two-bath process.
(1) the kiering liquid proportioning of soda boiling
Bath raio 1: 4～5
Water 7500～8000kg
36°BèNaOH 115～120L
Lamepon A 7.5～8L
601 washing agent, 14～18L
Sodium pyrosulfite 3.5～4kg
(2) soda boiling technology
Boil yarn pot pressure 1.8～2kg/cm
2
115～120 ℃ of temperature
2.5～3.5 hours time
(3) hydrogen peroxide bleaching liquid proportioning
Bath raio 1: 2～3
Water 4000～4500kg
40 ° of Be sodium silicate 25～30L
Soda ash 4～5kg
Industrial soap 15～16kg
Detergent MA 1.5～2kg
39% hydrogen peroxide, 35～40L
(4) hydrogen peroxide bleaching process is:
90～150 ℃ of temperature
1.5～2 hours time.
B. yarn dyeing adopts REACTIVE DYES,
(1) dye liquor proportioning
The water yield 350～370L
Sodium chloride 6.0～7.0kg (head pot); 0.4～0.5kg (continuous pot)
Sodium carbonate 0.8～1.0kg (head pot); 0.08～0.12kg (continuous pot)
Every premium on currency amount of dye＜100g
(2) dyeing
Dyeing flow: dissolving dye → join the dye liquor → cover yarn → dyeing → drop frame → soap → flushing → cleaning of banking up → wash → clean → steep is conventional yarn dyeing operation.
Dyeing temperature: 28～32 ℃ of low form dyestuffs; 88～90 ℃ of high temperature modification dyestuffs.
Dyeing time: every pot of 10～15min.
C. sizing
(1) grout coordinate ratio
Dried starch 250～350g/L
Butter 25～35g/L
(2) slurry preparation
Making beating is put into clear water 260～280L in the cylinder, and 38～42 ℃ of temperature add dried starch, butter while stirring, and opens and be steam heated to 92～95 ℃, adds water to 580～640L behind 2～3min.
(3) sizing technique is undertaken by the silvalin routine.
Weavy grain is designed to concave-convex twill or concave-convex reed mat line when d. weaving.
E. destarch is carried out on dye jigger.
(1) desizing liquid proportioning
8810K 9～11kg
Sodium carbonate 4～5kg
Water adds to 1000L
(2) desizing
92～98 ℃ of conditions were descended 4 roads, and clear water is washed 2 roads.
F. soft tentering arrangement
(1) soft finish liquid proportioning
501 consistent lubricants, 15～25g/L
BDE-2 8～12g/L
(2) technology
Under 145～155 ℃ of conditions, carry out speed 23～28m/min.Cropping door width of cloth 240cm.
The process conditions of other operations are consistent or similar with the processing method of other cellulose base fiber fabrics.
Advantage of the present invention is that the bamboo fibre fabric of being produced has adopted the concave-convex weavy grain, and is nice and cool well-pressed, soft and smooth, colouring easily, good luster, hydroscopic fast-drying, have antibiotic, keep a public place clean, health care, be particularly useful for bedding.Production process is pollution-free, has no side effect.
The specific embodiment
1. soda boiling and hydrogen peroxide bleaching adopt two-bath process.
When boiling yarn, it is one that per 20 parcels, 21 * 2 bamboo fiber garns are connect, and carries out in bucking kier.
Kiering liquid batching is: water 7700kg, 36 ° of Be caustic soda 116L, Lamepon A 7.8L, 601 washing agent 16L, sodium pyrosulfite 3.9kg, bath raio 1: 4.5.
Boiling is: boil yarn pot pressure 2kg/cm
2, 120 ℃ of temperature, 3 hours time.
Hydrogen peroxide is adopted in bleaching, and the bleaching liquid prescription is: water 4300kg, 40 ° of Be sodium silicate 29L, soda ash 4.5kg, industrial soap 15.6kg, detergent MA1.9kg, 39% hydrogen peroxide 36L, bath raio 1: 2.5.
The technology that oxygen floats is:
90 ℃ of temperature
2 hours time.
2. yarn dyeing adopts REACTIVE DYES, carries out in the yarn dyeing pot.Dyeing process comprises dissolving dye, joins dye liquor, cover yarn, dyeing, drop frame, bank up, wash, clean, steep soap, flushing, the several programs of cleaning, and wherein join dye liquor, dyeing, bubble soap are critical processes.
Formula for dye liquor is: water 360L, sodium chloride head pot 6.5kg, tinkering a pan 0.45kg, soda ash head pot 0.9kg, tinkering a pan 0.1kg, dyestuff CX30kg.
Dyeing is 30 ℃, dyes and plays behind the cylinder draining in 10 minutes 2 minutes, touches the pillow once, takes off from the drop frame.About 15 minutes of average every cylinder dyeing time,
Bubble soap lye prescription is: 36 ° of Be caustic soda of cylinder 225mL, industrial soap 450g, 601 washing agent 450mL; Continuous 36 ° of Be caustic soda 48mL, industrial soap 95g, the 601 washing agent 95mL of adding.
The condition of bubble soap is 85 ℃, 7min.
3. sizing operation
Slurry formula is: water 550L, dried starch 300g, butter 30g.
The slurry configurations method is: earlier put into clear water 270L to the making beating cylinder, 40 ℃ of temperature add butter, dried starch while stirring, and open and be steam heated to 93 ℃, add cold water behind the 2min to ormal weight.
Sizing technique: stock tank liquid measure 85L, 45 ℃ of temperature.
4. about weavy grain design and weaving process
Be woven on the fly-shuttle loom and carry out.Longitude and latitude yarn count 21 * 2; Last machine fabric width 262.5cm, grey cloth fabric width 248cm; Close 34 * 37.36 pieces/inch of machine upper warp and woof, following machine is through 36 * 37 pieces/inch of filling densities; Adopt Dan Jing, multi-arm to combine for 12 pages and weave; Per inch 17 dents, per tooth is worn; Weavy grain is the reed mat twill; Connect 3516 of total head parts in limit, wherein body is 3480,36 on limit yarn.The finished product surface density is 310g/m
2The limit is ribbed border 18 * 2=36 root.Because weavy grain is a concave-convex, make fabric and human body contact portion leave the space, increased gas permeability, form " soft bamboo mat " style.
5. fabric desizing carries out on dye jigger.The desizing liquid prescription is: 8810K:10000g, sodium carbonate 4000g, water 1000L.
The technology of destarch is that 95 ℃ of conditions were descended 4 roads, and washes through 2 road clear water.
6. soft tentering is organized on the boarding machine and carries out.
The soft finish formula of liquid is: 501 consistent lubricant 20g/L, BDE-2:10g/L.
The technology of tentering arrangement is tentering drying under 150 ℃ of conditions, speed 25m/min.
Claims (6)
1. the production method of bamboo fibre fabric, adopt following production procedure: yarn kiering → yarn dyeing → sizing → baking yarn → doff → warping → weave → destarch → oven dry → soft tentering arrangement → finished product clot is characterized in that described yarn boils to float and is soda boiling and hydrogen peroxide bleaching two-bath process:
A. the kiering liquid proportioning of soda boiling is:
Bath raio 1: 4～5
Water 7500～8000kg
36°BèNaOH 115～120L
Lamepon A 7.5～8L
601 washing agent, 14～18L
Sodium pyrosulfite 3.5～4kg
B. the technology of soda boiling is:
Boil yarn pot pressure 1.8～2kg/cm
2
115～120 ℃ of temperature
2.5～3.5 hours time
C. hydrogen peroxide bleaching liquid proportioning is:
Bath raio 1: 2～3
Water 4000～4500kg
40 ° of Be sodium silicate 25～30L
Soda ash 4～5kg
Industrial soap 15～16kg
Detergent MA 1.5～2kg
39% hydrogen peroxide, 35～40L
D. hydrogen peroxide bleaching process is:
90～150 ℃ of temperature
1.5～2 hours time.
2. the production method of bamboo fibre fabric as claimed in claim 1 is characterized in that the yarn dyeing operation adopts REACTIVE DYES, and formula for dye liquor and dyeing are as follows:
A. dye liquor proportioning
The water yield 350～370L
Sodium chloride head pot 6.0～7.0kg; Continuous pot 0.4～0.5kg
Sodium carbonate head pot 0.8～1.0kg; Continuous pot 0.08～0.12kg
Every premium on currency dye dosage＜100g
B. yarn dyeing process is:
28～32 ℃ of low form reactive dyeing temperature, 88～90 ℃ of high temperature modification dyestuffs;
Dyeing time: every pot of 10～15min.
3. the production method of bamboo fibre fabric as claimed in claim 1 is characterized in that described sizing operation comprises following 2 aspects:
A. grout coordinate ratio
Dried starch 250～350g/L
Butter 25～35
B. slurry preparation
Put into clear water 260～280L in the making beating cylinder, 38～42 ℃ of temperature add dried starch, butter while stirring, and open 92～95 ℃ of Steam Heating, put into cold water 580～640L behind 2～3min.
4. the production method of bamboo fibre fabric as claimed in claim 1, the weavy grain when it is characterized in that weaving is designed to concave-convex twill or concave-convex reed mat line.
5. the production method of bamboo fibre fabric as claimed in claim 1 is characterized in that described destarch operation carries out on dye jigger, desizing liquid prescription and desizing are as follows:
A. desizing liquid proportioning
8810K 9～11kg
Sodium carbonate 4～5kg
Water 1000L
B. desizing is: 92～98 ℃ of conditions were descended 4 roads, and clear water is washed 2 roads.
6. the production method of bamboo fibre fabric as claimed in claim 1 is characterized in that the soft finish formula of liquid and the treatment process of described soft tentering arrangement is:
A. soft finish liquid proportioning
501 consistent lubricants 15～25
BDE-2 8～12g/L
B. soft tentering finishing technique is for to carry out under 145～155 ℃ of conditions, speed 23～28m/min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA031166717A CN1542214A (en) | 2003-04-29 | 2003-04-29 | Method for producing bamboo fibre textile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA031166717A CN1542214A (en) | 2003-04-29 | 2003-04-29 | Method for producing bamboo fibre textile |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1542214A true CN1542214A (en) | 2004-11-03 |
Family
ID=34320442
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA031166717A Pending CN1542214A (en) | 2003-04-29 | 2003-04-29 | Method for producing bamboo fibre textile |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1542214A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101008123B (en) * | 2007-01-10 | 2010-08-11 | 王建阳 | Production process for nylon 66 release cloth |
| CN103321033A (en) * | 2013-07-08 | 2013-09-25 | 山东天源家纺有限公司 | Bamboo fiber yarn bleaching process |
| CN103603214A (en) * | 2013-10-28 | 2014-02-26 | 江苏波波熊纺织品有限公司 | Bamboo fiber fabric dyeing process |
-
2003
- 2003-04-29 CN CNA031166717A patent/CN1542214A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101008123B (en) * | 2007-01-10 | 2010-08-11 | 王建阳 | Production process for nylon 66 release cloth |
| CN103321033A (en) * | 2013-07-08 | 2013-09-25 | 山东天源家纺有限公司 | Bamboo fiber yarn bleaching process |
| CN103603214A (en) * | 2013-10-28 | 2014-02-26 | 江苏波波熊纺织品有限公司 | Bamboo fiber fabric dyeing process |
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