CN1529332A - Transformer core adhesive band verical bundling machine - Google Patents
Transformer core adhesive band verical bundling machine Download PDFInfo
- Publication number
- CN1529332A CN1529332A CNA2003101048160A CN200310104816A CN1529332A CN 1529332 A CN1529332 A CN 1529332A CN A2003101048160 A CNA2003101048160 A CN A2003101048160A CN 200310104816 A CN200310104816 A CN 200310104816A CN 1529332 A CN1529332 A CN 1529332A
- Authority
- CN
- China
- Prior art keywords
- adhesive tape
- pallet
- winding
- drive
- transformer core
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Landscapes
- Housings And Mounting Of Transformers (AREA)
- Winding Of Webs (AREA)
Abstract
The machine includes frame, rising and falling transmission mechanism, winding gear and drive unit installed on the frame. Sliding supporter of the rising and falling transmission mechanism through nut on screw is installed between guide rails of frame, moving along rails to and fro. Bottom end of each screw is connected to output shaft of orthogonal reducer driven by drive unit. Movable bracket is connected between two sliding supporters. Tray of winding gear through nut on screw is installed on slide way of movable bracket. Driving gear on the tray through idle pulley drives winding gear. The invention possesses features of reasonable structure, small oscillation noise, and continuous stable seizing operation, even tight adhesive tape enwinding, labor saving and material saving.
Description
Technical field
The present invention relates to a kind of colligation machine that is used for the transformer core adhesive tape, particularly a kind of vertical colligation machine that is used for transformer core stem stem and return yoke adhesive tape.
Background technology
At present, traditional artificial colligation is generally all adopted in the colligation of transformer core stem stem adhesive tape, and artificial colligation is to twine adhesive tape by hand by operating personnel.During manual operations, the tightening force of adhesive tape is not easy support and holds, and can't reach the desirable bundling tension force of colligation requirement unshakable in one's determination.In addition, twine the necessary segmentation colligation of adhesive tape by hand, and want to reach the colligation intensity that needs unshakable in one's determination, just have to increase colligation thickness,, easily produce wave so the stem stem tightness degree unshakable in one's determination after the colligation is low.Therefore, when transformer moves, be easy under the effect of electromagnetic field, produce vibrating noise.Meanwhile, also can cause the increase of internal coil diameter, cause the structure of product to strengthen the also corresponding increase of the manufacturing cost of transformer.So not only can consume raw material and man-hour more, and reduce mechanical strength unshakable in one's determination, the wave degree of generation is bigger.Working strength of workers is very big in the whole operation process, and operating efficiency is also very low.
For addressing the above problem, the someone designs the horizontal colligation of adhesive tape unshakable in one's determination (colligation before setting unshakable in one's determination) machine and the vertical colligation of adhesive tape unshakable in one's determination (colligation after setting unshakable in one's determination) machine.It is long that horizontal colligation requires to take the closed assembly platform time, and owing to the reason colligation continuously of support, can only segmentation colligation adhesive tape, the defective of segmentation colligation as mentioned above, so its application is restricted.In the structure of the existing vertical colligation machine of adhesive tape unshakable in one's determination, elevating drive mechanism adopts electric block control lifting, and winding mechanism adopts the hydraulic motor controlling and driving, can't realize twining the precise synchronization coupling with lifting, promptly can not twine continuously by lead angle.Therefore when twining, elevating drive mechanism can't be realized continuous controllable work, can only segmentation twine adhesive tape.Except that the segmentation winding exists certain defective, be permanent torque drive also because of its hydraulic motor that twines the control employing, its rotation is subjected to the pulling force variable effect during work, rotary speed is non-constant, be pulling force when big rotating speed little, pulling force hour rotating speed height, therefore uncontrollable rotary speed just can't guarantee that also adhesive tape evenly closely twines.This not only influences its production efficiency, and reduces the serviceability of transformer.Therefore, the existing vertical colligation machine of adhesive tape unshakable in one's determination can't guarantee to work continuously and stably, does not reach on request the accurately purpose of wound core.
Summary of the invention
The purpose of this invention is to provide the vertical colligation machine of a kind of transformer core adhesive tape, its structure distribution is reasonable, fundamentally overcome big, the defective that can't continuous operation of the vibrating noise that exists in the prior art, realize the continous-stable colligation, significantly improve the consolidation degree of colligation unshakable in one's determination, adhesive tape twines evenly closely, saving of labor, material-saving, help reducing the manufacturing cost of transformer, reduce the noise of operation unshakable in one's determination, obviously improve the production efficiency and the serviceability of transformer.
The object of the present invention is achieved like this: this device comprises frame and the elevating drive mechanism of assembling on it, winding mechanism and drive unit thereof, its technical essential is: two sliding supports of elevating drive mechanism are assembled between the guide rail of frame by the nut on two lifting screws, and reciprocatingly slide along guide rail, each screw rod bottom is connected to the output axle head of the orthogonal decelerator of same lifting drive drive, connect traversing carriage between two sliding supports, the pallet of winding mechanism is assembled on two slideways of traversing carriage by the nut on the drive screw, and the driving gear that has adhesive tape pallet and tensioner on the pallet drives winding gear by idle wheel.
The winding drive unit of above-mentioned driving gear adopts AC and DC motor or variable-frequency motor.
Above-mentioned pallet is the winding mechanism of open type structure, with the corresponding side of tray openings, the opening near stem stem unshakable in one's determination and return yoke is set on the winding gear that the driving gear on it drives by idle wheel.
Above-mentioned pallet is the winding mechanism of opposite opened structure, and with the corresponding part of splitting of pallet, centering is provided with the opening near stem stem unshakable in one's determination and return yoke on the winding gear that the driving gear on it drives by idle wheel.
With the corresponding part of splitting of pallet, the profile of tooth aligning device is set on the above-mentioned winding gear.
The lifting drive that two orthogonal decelerators of above-mentioned drive rotate synchronously adopts AC and DC motor or variable-frequency motor.
Because the sliding support of the elevating drive mechanism that the utility model adopts is assembled between the guide rail of frame, and under the screw acting that two orthogonal decelerators that same lifting drive drives drive, synchronously reciprocatingly slide along guide rail, the pallet of winding mechanism is assembled on the traversing carriage between two sliding supports, so structure distribution is reasonable, be easy to realize lifting and twine synchronous coupling work, guarantee that adhesive tape can twine continuously by lead angle.Fundamentally overcome big, the defective that can't continuous operation of the vibrating noise that exists in the prior art.Control device by routine just can electrodeless adjustment lift angle size, realizes the colligation of adhesive tape continous-stable, thereby significantly improves the consolidation degree of colligation unshakable in one's determination.Also Just because of this, the colligation quality is guaranteed, and adhesive tape twines even more, tight, also reach the saving of labor simultaneously, alleviated operator's labour intensity, material-saving, reduce the adhesive tape consumption, help reducing the manufacturing cost of transformer, obviously improve the production efficiency of transformer.When having solved the transformer operation that exists in the prior art, colligation back core stem stem tightness degree is low, produces the problem of vibrating noise easily under the effect of electromagnetic field, significantly improves the serviceability of transformer.
Description of drawings
Below in conjunction with accompanying drawing the present invention is further described.
Fig. 1 is a kind of I type structural representation of the present invention.
Fig. 2 is the end view of Fig. 1.
Fig. 3 is the local enlarged diagram of the plan structure of Fig. 1.
Fig. 4 is a kind of II type structural representation of the present invention.
Fig. 5 is the local enlarged diagram of the plan structure of Fig. 4.
Embodiment
Describe the concrete structure of the present invention and the course of work in detail according to Fig. 1-5.This device can be made two kinds of versions according to the specification of transformer core stem stem and return yoke: less than 400mm, adopt I type structure for the diameter of stem stem unshakable in one's determination and return yoke; Diameter for stem stem unshakable in one's determination and return yoke is equal to or greater than 400mm, adopts II type structure.With I type structure is example, and it comprises frame 1 and elevating drive mechanism, winding mechanism and lifting drive thereof, the winding drive unit assembled on it.Its mid frame 1 is used to adjust the relative position of this device and transformer core stem stem and return yoke, and its specification, shape can be determined according to actual needs.Guide rail 4 is welded on the frame 1, the effect of bearing rotation torque when having lifting guiding and winding concurrently.
Elevating drive mechanism is by two sliding supports 5, two lifting screws 11 and assembles the nut 7 on it, the bearing pedestal 12 of standing screw upper end and the parts such as shaft coupling 3 of lower end and constitute.Side guide wheel 6 and front guide wheel 6 can be installed on sliding support 5, do rectilinear motion up and down along guide rail 4 to guarantee sliding support 5.
Lifting drive comprises motor-driven double output shaft decelerator 18 and two parts such as orthogonal decelerator 2 that connect by shaft coupling 19 thereof.
Winding mechanism comprises pallet 8 and assembles parts such as intermeshing driving gear 26, idle wheel 25, winding gear 10 and rotary rail 9 thereof on it, adhesive tape pallet 23, adhesive tape 24, tensioner 22.
Twining drive unit is to be made of motor-driven decelerator 21 parts such as grade that have output shaft.
Driving transmission mechanism that pallet 8 moves and drive unit thereof comprises traversing carriage 16, the drive screw 13 that has slideway and assembles parts such as nut 20, drive motors 14 and drive 15 thereof on it.
Two sliding supports 5 of elevating drive mechanism are assembled between the guide rail 4 of frame 1 by the nut 7 on two lifting screws 11, and along guide rail 4 upper and lower reciprocatingly sliding.Each screw rod 11 bottom utilizes shaft coupling 3 to be connected the double output shaft decelerator 18 of same lifting drive respectively and passes through the output axle head of the orthogonal decelerator 2 of shaft coupling 19 drives, to guarantee two nut 7 synchronization liftings in the sliding support 5.Connect traversing carriage 16 between two sliding supports 5, the pallet 8 of winding mechanism is assembled on two slideways of traversing carriage 16 by the nut on the drive screw 13 20, can drive pallet 8 and move forward and backward.Driving gear 26 on the pallet 8 drives winding gear 10 by idle wheel 25, drives the winding gear 10 that has adhesive tape pallet 23 and tensioner 22 and does circumgyration at swing-around trajectory 9.Adhesive tape 24 is installed on the pallet 23, walks around tensioner 20 and produces tensile force, closely on transformer core stem stem and return yoke, twines continuously by lead angle.The winding drive unit of driving gear 26 can adopt AC and DC motor or variable-frequency motor.
This device I type structure adopts a frame 1, and the pallet 8 of winding mechanism be the open type structure, with the corresponding side of pallet 8 openings, the opening of close stem stem unshakable in one's determination and return yoke is set on the winding gear 10 that the driving gear 26 on it drives by idle wheel 25.
This device II type structure adopts two frames 1 staggered relatively, the pallet 27 of an opposite opened structure all is installed on each frame 1, wherein on the opposite opened winding gear 29 that drives by idle wheel 25 of the driving gear 26 on the pallet 27 with the pallet 27 corresponding parts of splitting, centering is provided with the opening near stem stem unshakable in one's determination and return yoke.Between two pallets 27 profile of tooth aligning device 30 is set, can effectively connects with the opposite opened swing-around trajectory 9 that guarantees winding gear 29.Winding gear 29 utilizes pallet 27 idle wheels and roller circumferentially to support.
Drive two orthogonal decelerators, the 2 synchronous lifting drives that rotate and to adopt AC and DC motor or variable-frequency motor.
The transmission drive that drive pallet 8 moves can adopt AC and DC motor or variable-frequency motor.
Because each drive motors of this device can adopt converter technique, so it no matter when rotation and lifting, still when starting and quitting work, can both realize soft start and soft stopping, so can make this device when operation, move very steady, noise is low.Because of adopting soft speed proportion technique, so can realize the electrodeless proportioning of spiral lifting.The electrical control cubicles 17 that adopts conventional Electrical Control Technology to make is installed in the side of frame 1, and the action of each parts is finished by the corresponding control button on it.
The course of work:
At first with transformer in place after, by handling the corresponding control button on the electrical control cubicles 17, at first frame 1 is moved to place unshakable in one's determination, align stem stem unshakable in one's determination or return yoke, mobile pallet 8 or 27 is to suitable position again, after putting adhesive tape 24 well, walk around tensioner 22, be wound into again on stem stem unshakable in one's determination or the return yoke, select the pitch of twining at last, can start rotary knob, beginning is twined continuously.When walking to stem stem unshakable in one's determination or return yoke upper and lower end, can Automatic Program in accordance with regulations operate.
Claims (6)
1, the vertical colligation machine of a kind of transformer core adhesive tape, comprise frame and the elevating drive mechanism of assembling on it, winding mechanism and drive unit thereof, it is characterized in that: two sliding supports of elevating drive mechanism are assembled between the guide rail of frame by the nut on two lifting screws, and reciprocatingly slide along guide rail, each screw rod bottom is connected to the output axle head of the orthogonal decelerator of same lifting drive drive, connect traversing carriage between two sliding supports, the pallet of winding mechanism is assembled on two slideways of traversing carriage by the nut on the drive screw, and the driving gear that has adhesive tape pallet and tensioner on the pallet drives winding gear by idle wheel.
2, the vertical colligation machine of transformer core adhesive tape according to claim 1 is characterized in that: the winding drive unit of driving gear adopts AC and DC motor or variable-frequency motor.
3, the vertical colligation machine of transformer core adhesive tape according to claim 1 and 2, it is characterized in that: pallet is the winding mechanism of open type structure, with the corresponding side of tray openings, the opening near stem stem unshakable in one's determination and return yoke is set on the winding gear that driving gear on it drives by idle wheel.
4, the vertical colligation machine of transformer core adhesive tape according to claim 1 and 2, it is characterized in that: pallet is the winding mechanism of opposite opened structure, with the corresponding part of splitting of pallet, centering is provided with the opening near stem stem unshakable in one's determination and return yoke on the winding gear that driving gear on it drives by idle wheel.
5, the vertical colligation machine of transformer core adhesive tape according to claim 4 is characterized in that: with the corresponding part of splitting of pallet, the profile of tooth aligning device is set on the winding gear.
6, the vertical colligation machine of transformer core adhesive tape according to claim 1 is characterized in that: drive lifting drive employing AC and DC motor or variable-frequency motor that two orthogonal decelerators rotate synchronously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200310104816 CN1235244C (en) | 2003-10-10 | 2003-10-10 | Transformer core adhesive band verical bundling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200310104816 CN1235244C (en) | 2003-10-10 | 2003-10-10 | Transformer core adhesive band verical bundling machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1529332A true CN1529332A (en) | 2004-09-15 |
| CN1235244C CN1235244C (en) | 2006-01-04 |
Family
ID=34304272
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200310104816 Expired - Fee Related CN1235244C (en) | 2003-10-10 | 2003-10-10 | Transformer core adhesive band verical bundling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1235244C (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101620930B (en) * | 2009-06-15 | 2011-07-20 | 桐乡市耀润电子有限公司 | Magnetic core finishing machine |
| CN102881444A (en) * | 2012-10-30 | 2013-01-16 | 天津市百利纽泰克电气科技有限公司 | Mold special for rotary lifting device body packet |
| CN104851559A (en) * | 2015-06-02 | 2015-08-19 | 浙江工商职业技术学院 | Operating method of transformer convenient to disassemble and maintain |
| CN107658120A (en) * | 2017-10-13 | 2018-02-02 | 山东达驰电气有限公司 | Viscous drawstring winding mechanism |
| CN108687265A (en) * | 2018-05-18 | 2018-10-23 | 国网辽宁省电力有限公司阜新供电公司 | Standard bracing wire wedge shape buttock line binding machine |
| CN110371804A (en) * | 2019-07-26 | 2019-10-25 | 威海市通联精密机械有限公司 | A kind of band taper stock strip winding machine |
| CN112712989A (en) * | 2020-12-15 | 2021-04-27 | 中车株洲电机有限公司 | Automatic wrapping method and device for dry type transformer iron core |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104851556A (en) * | 2015-06-02 | 2015-08-19 | 浙江工商职业技术学院 | Transformer control system operation method |
| CN104851557A (en) * | 2015-06-02 | 2015-08-19 | 浙江工商职业技术学院 | Transformer control system convenient to disassemble and maintain |
-
2003
- 2003-10-10 CN CN 200310104816 patent/CN1235244C/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101620930B (en) * | 2009-06-15 | 2011-07-20 | 桐乡市耀润电子有限公司 | Magnetic core finishing machine |
| CN102881444A (en) * | 2012-10-30 | 2013-01-16 | 天津市百利纽泰克电气科技有限公司 | Mold special for rotary lifting device body packet |
| CN102881444B (en) * | 2012-10-30 | 2014-06-18 | 天津市百利纽泰克电气科技有限公司 | Mold special for rotary lifting device body packet |
| CN104851559A (en) * | 2015-06-02 | 2015-08-19 | 浙江工商职业技术学院 | Operating method of transformer convenient to disassemble and maintain |
| CN107658120A (en) * | 2017-10-13 | 2018-02-02 | 山东达驰电气有限公司 | Viscous drawstring winding mechanism |
| CN108687265A (en) * | 2018-05-18 | 2018-10-23 | 国网辽宁省电力有限公司阜新供电公司 | Standard bracing wire wedge shape buttock line binding machine |
| CN108687265B (en) * | 2018-05-18 | 2023-08-15 | 国网辽宁省电力有限公司阜新供电公司 | Standard stay wire wedge tail wire binding machine |
| CN110371804A (en) * | 2019-07-26 | 2019-10-25 | 威海市通联精密机械有限公司 | A kind of band taper stock strip winding machine |
| CN110371804B (en) * | 2019-07-26 | 2024-06-04 | 威海市通联精密机械有限公司 | Take tapering stock to twine area machine |
| CN112712989A (en) * | 2020-12-15 | 2021-04-27 | 中车株洲电机有限公司 | Automatic wrapping method and device for dry type transformer iron core |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1235244C (en) | 2006-01-04 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109626118B (en) | Textile production winding machine convenient for tension adjustment and use method | |
| CN1235244C (en) | Transformer core adhesive band verical bundling machine | |
| CN108178017A (en) | A kind of bobbin winder device of electric wire | |
| CN205500437U (en) | Shaftless console mode admission machine | |
| CN2527565Y (en) | Unstrained spirits turnover machine | |
| CN111620185A (en) | High-speed constant tension yarn winding machine | |
| CN207943664U (en) | A kind of electric wire spooler | |
| CN212668826U (en) | Cable winding device | |
| CN209635661U (en) | A kind of coiling processing tool of aircraft engine clip resilient cushion | |
| CN109896432B (en) | Bridge crane equipment | |
| CN220766151U (en) | Elevator rope winding device | |
| CN2453154Y (en) | Program-controlled oil-pumping installation | |
| CN219788362U (en) | Low-damage material-changing manipulator | |
| CN2524352Y (en) | Automatic digital control winding machine for rectangular section wires | |
| CN206579883U (en) | Preservative film laminating machine | |
| CN204625468U (en) | A kind of roller rope winding device of glass tempering furnace roller-way | |
| CN219288640U (en) | Gland control device of twisting machine | |
| CN2602914Y (en) | Fully automatic positioning walking machanism for horizontal four angle plastics-steel welding machine | |
| CN218595215U (en) | Antibiotic wear-resisting compound PE tubular product draw gear | |
| CN200946173Y (en) | Novel flyer frame power transmission mechanism | |
| CN216708420U (en) | Draw gear is used in FRP pipe production and processing | |
| CN219803402U (en) | Automatic shaping machine for artificial flowers | |
| CN219929129U (en) | Spool paper setting device | |
| CN218931282U (en) | Chemical fiber spinning guide plate | |
| CN219577945U (en) | Greenhouse irrigation spray pipe adjusting mechanism |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |