CN1529067A - Magnetic-suspersion clamp-disk brake - Google Patents
Magnetic-suspersion clamp-disk brake Download PDFInfo
- Publication number
- CN1529067A CN1529067A CNA2003101078984A CN200310107898A CN1529067A CN 1529067 A CN1529067 A CN 1529067A CN A2003101078984 A CNA2003101078984 A CN A2003101078984A CN 200310107898 A CN200310107898 A CN 200310107898A CN 1529067 A CN1529067 A CN 1529067A
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- China
- Prior art keywords
- brake
- electromagnet
- armature
- core
- friction plate
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- Granted
Links
- 230000000694 effects Effects 0.000 claims abstract description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 18
- 239000000725 suspension Substances 0.000 claims description 13
- 230000006835 compression Effects 0.000 claims description 6
- 238000007906 compression Methods 0.000 claims description 6
- 229910000838 Al alloy Inorganic materials 0.000 claims description 5
- 229920006395 saturated elastomer Polymers 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 230000005389 magnetism Effects 0.000 abstract 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract 1
- 229910052782 aluminium Inorganic materials 0.000 abstract 1
- 230000003068 static effect Effects 0.000 abstract 1
- 238000013461 design Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
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- Braking Arrangements (AREA)
Abstract
The invention is a kind of magnetism suspending clamp brake which uses electromagnet to loose brake directly. It includes electromagnet core, coil, armature, static and dynamic friction pieces component, and aluminum clamp, brake guiding pole, sphere joint bearing, and brake butterfly spring. It uses electromagnet to drive the armature and movable friction piece component, the magnetism suspending effect and brake effect to armature by electromagnetism suction force, carries on the automatic adjustment of brake loosing distance, the friction piece and the component are connected through sphere joint, the friction piece is correspondent to the brake plate. The upper braking force of the brake is generated through the brake butterfly spring in the electromagnet core acts on the movable friction pieces; it can maintain the brake force constant. The guiding pole of the brake spring is extended out of the core in order to realize manual operation, and there has a slot in the guiding pole head. The volume of the product is small, the weight is light, it has a long lifespan, low noise, good safety property and low price.
Description
Technical field
The present invention relates to the caliper disc brake that a kind of solenoid actuated declutches, relate in particular to a kind of employing magnetic suspension principle self-adjusting magnetic suspension caliper disc brake in gap that declutches.
Background technique
Raising along with science and technology development and Machine Design level, adopted disk type braker as braking device in the various mechanical devices more and more, because it is compared with traditional band brake, block brake and internal expanding shoe brake, it is steadily reliable to have braking, process easy, advantages such as volume is little, yet, the Braking efficiency of disk type braker is lower, in order to obtain bigger braking force, often need hydraulic pressure or Pneumatic actuator as its driver part, this just causes its structure complicated, and price is also expensive simultaneously.
Summary of the invention
The object of the present invention is to provide a kind of braking device of novelty, the magnetic suspension caliper disc brake, cancellation highi degree of accuracy, expensive hydraulic pressure or pneumatic mechanism make it compact structure, and security of operation is steady, to satisfy the new demand of modern machinery and equipment.
To achieve these goals, magnetic suspension caliper disc brake of the present invention, comprise electromagnet core, electromagnet coil, electromagnet armature, braking guide rod, belleville spring, brake disc, friction lamellar body and friction plate, be characterized in: adopt electromagnet core directly to drive the structure of electromagnet armature and left side friction lamellar body and friction plate: the electromagnet core of break connects with the braking crossbeam by two mount pins, electromagnet coil is embedded in the iron core, and iron core and aluminum alloy caliper are spirally connected with coupling rod; One break guide rod, wherein left side section is placed with some belleville springs by after having externally threaded length of spring compressed nut and iron core and being spirally connected, the compression belleville spring, to apply braking force, belleville spring has highly nonlinear elastic characteristic, behind the drag friction pad wear, can keep the constant of braking force, non-self-locking buttress thread form is spirally connected in guide rod right-hand member axle has non-self-locking buttress thread form and electromagnet armature, the guide rod head has groove or hole, the endoporus that guide rod passes butterfly spring and compression nut extends to outside the iron core, in order to prevent sudden power or Lift out of order, joins in the groove or the hole of guide rod head and the spanner that manually declutches.The both sides of one brake disc are provided with friction lamellar body and friction plate, the axle that sheet and friction lamellar body are wiped in a left side is nested in the axis hole of guide rod right-hand member by spherical bearing, and link by screw rod and guide rod are installed, reach friction plate automatically with the position, friction plate is contacted with brake disc well; The axle of right friction plate and friction lamellar body is nested in the aluminum alloy caliper axis hole by spherical bearing, and joins with bolt; Brake clearance is adjusted nut, can adjust the position that break moves to right, with the adjustment gap of declutching; The declutch automatic adjustment in gap, be to work as elasticity by the fortune of electromagnet core and armature contact surface to reach, when declutching the gap just often, armature and iron core Elastic Contact can not turns, and when friction plate the wearing and tearing post gap takes place when excessive, armature breaks away from the iron core Elastic Contact, the effect of electromagnetic suspension force when declutching, make armature rotation,, reach the automatic adjustment gap of declutching up to contacting again with iron core.Declutch belleville spring when declutching, whole break is moved to right, make right friction lamellar body and friction plate leave brake disc.The coil of electromagnetic core of the present invention adopts very low power supply voltage, when electromagnetic core begins the moment of switching on, supply with the voltage of 3～5 times of coil overrates, making electric current in the coil also is just often 3～5 times, make the magnetic field height of electromagnet core saturated, produce enough big electromagnetic attraction and make the electromagnet armature motion.
Superior effect of the present invention is: in break, designed the gap automatic regulating device that declutches, brake strip automatically with the position device, and manual brake release, avoided the trouble of frequent adjustment, also significantly reduced simultaneously the accuracy of making processing, reduce cost, and had advantages such as volume is little, in light weight, noise is little, Safety performance is good.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the dish-shaped spring characteristic curve figure of braking of the present invention.
Label declaration in the accompanying drawing
The 1-electromagnet coil; The 2-mount pin;
The 3-electromagnet core; 4-break guide rod;
5-length of spring compressed nut; 6-brakes belleville spring;
The 7-connecting screw rod; The 8-electromagnet armature;
The 9-friction plate is installed screw rod; 10-aluminum alloy caliper;
11-friction lamellar body (about branch two); 12-sphere joint shaft bearing;
The 13-friction plate; The 14-brake disc;
The non-self-locking buttress thread form of 15-; The 16-brake clearance is adjusted nut;
The 17-belleville spring that declutches;
Embodiment
Below in conjunction with accompanying drawing the present invention is described in further detail and illustrates:
Figure one is a structural representation of the present invention, the present invention adopts the structure of electromagnet core 3 direct DM armature 8 and left friction plate 11, link by non-self-locking buttress thread form 15 between electromagnet armature 8 and the left friction plate 11, its objective is and make not self-locking of screw thread, when attracting armature 8 with convenient electromagnet, can make electromagnet armature 8 produce the trend of rotation simultaneously, the automatic adjustment in the gap of declutching also will be by the suitable elasticity of electromagnet core 3 with electromagnet armature 8 contact surfaces.When declutching the gap just often, armature 8 and iron core 3 Elastic Contact, prevent the rotation of armature 8, when declutching excesssive gap, armature 8 disengagings contact with iron core 3, when declutching electromagnetic suspension force just make armature 8 rotation up to stop the rotation after electromagnet core 3 contact, follow armature 8 and compress iron core 3 more vertically and drive left friction plate 11 and declutch, the automatic adjustment in the gap of so just having realized declutching.
The electromagnet core 3 volume inside while is as the installing space of the braking belleville spring 6 of break among the figure one, braking belleville spring 6 is fixing by compression nut 5 compressions, and by brake spring guide rod 4 guiding, guide rod 4 also is the fixing body of armature 8 and left friction plate 11 simultaneously.Such structure has reduced axial dimension greatly, has reduced installing space, so volume is compact especially.Brake spring 6 is made up of the belleville spring of high rigidity, and the belleville spring specialized designs becomes highly nonlinear elastic characteristic, see shown in the figure two, and the operation point of brake spring 6 is chosen at the horizontal segment of figure two elastic curves, by figure two as seen, when brake strip 11 wearing and tearing cause brake spring 6 distortion to reduce, the elastic force of brake spring reduces hardly, therefore the braking moment of break generation also reduces hardly, so just improve the Security of break greatly, reduced to adjust the workload of safeguarding simultaneously.
When the mounting point of break and brake disc 14 produce errors, the situation that contacts of brake strip 11 and brake disc 14 is with variation, generation for fear of this situation, link by spherical bearing 12 between brake strip 11 and the miscellaneous part among the figure one, spherical bearing 12 is to receive friction plate a certain size preload pressure of screw rod 9 is installed when flat, therefore can at will not swing, when friction plate 11 and brake disc 14 bad connections, braking force is enough to make spherical bearing 12 swings, with the position of automatic adjustment friction plate 11, realize friction plate 11 automatically with bit function.
For preventing under abnormal conditions such as power failure can release brake, the present invention has designed special manual brake release, shown in figure one, guide rod 4 in the braking belleville spring 6 is simultaneously also as the part of manual brake release, have groove at the guide rod head, so that manually declutch wrench can insertion groove in, the operation of manually declutching.
Electromagnet coil 1 is installed in iron core 3 inside, the electromagnet coil design characteristic is, the normal power supply voltage of the coil just voltage of specified adstante febre designs very lowly, but when beginning the moment of switching on, supply with the voltage of 3～5 times of coil overrates, making electric current in the coil also is just often 3～5 times, make iron core 3 highly saturated like this, produce enough electromagnetic attractions and drive armature 8 and brake strip 11, behind the electromagnetic actuation, voltage is in time recovered normal value, avoid coil to be burnt by regulator, reduce the volume and weight of electromagnet so widely, also significantly reduced the power consumption of electromagnet simultaneously.
The effect of belleville spring 17 of declutching is that whole break is moved to right, thereby makes right friction plate 11 leave brake disc 14, and brake clearance is adjusted nut 16 can adjust the position that break moves to right, thereby adjusts the gap of declutching.
Claims (5)
1, a kind of magnetic suspension caliper disc brake comprises electromagnet core, electromagnet coil, electromagnet armature, braking guide rod, belleville spring, brake disc, friction lamellar body and friction plate, it is characterized in that:
The electromagnet core of break connects with the braking crossbeam by two mount pins, and electromagnet coil is embedded in the iron core, and electromagnet core and aluminum alloy caliper are spirally connected with coupling rod;
One break guide rod, wherein left side section is placed with some belleville springs by after having externally threaded length of spring compressed nut and iron core and being spirally connected, the compression belleville spring, its right-hand member axle has non-self-locking buttress thread form and the interior non-self-locking buttress thread form of electromagnet armature is spirally connected, the guide rod head has groove, or the hole, the endoporus that guide rod passes belleville spring and compression nut extends to outside the iron core;
The both sides of one brake disc are provided with friction lamellar body and friction plate;
The axle of left side friction plate and friction lamellar body is nested in the axis hole of guide rod right-hand member by spherical bearing, and links by screw rod and guide rod are installed, and reaches friction plate automatically with the position, and friction plate is contacted with brake disc well;
The axle of right friction plate and friction lamellar body is nested in the aluminum alloy caliper axis hole by spherical bearing, and joins with bolt;
Declutch belleville spring when declutching, whole break is moved to right, make right friction lamellar body and friction plate leave brake disc;
Brake clearance is adjusted nut, can adjust the position that break moves to right, with the adjustment gap of declutching.
2, magnetic suspension caliper disc brake according to claim 1 is characterized in that: the belleville spring of installing in the electromagnet core, have highly nonlinear elastic characteristic, and behind the drag friction pad wear, can keep the constant of braking force.
3, magnetic suspension caliper disc brake according to claim 1 is characterized in that: the groove of break guide rod head or hole and the spanner that manually declutches link.
4, magnetic suspension caliper disc brake according to claim 1, it is characterized in that: the coil of electromagnetic core adopts very low power supply voltage, when electromagnet core begins the moment of switching on, supply with the voltage of 3～5 times of coil normal voltages, make electromagnet core magnetic field height saturated, produce enough big electromagnetic attraction and make the electromagnet armature motion.
5, magnetic suspension caliper disc brake according to claim 1, it is characterized in that: the automatic adjustment in the gap of declutching, be that suitable elasticity by electromagnet core and armature contact surface reaches, when declutching the gap just often, armature and iron core Elastic Contact can not be rotated, when friction plate generation wearing clearance is excessive, armature breaks away from the iron core Elastic Contact, and the effect of electromagnetic suspension force makes the armature rotation when declutching, up to contacting again, reach the automatic adjustment gap of declutching with iron core.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200310107898 CN1234976C (en) | 2003-10-14 | 2003-10-14 | Magnetic-suspersion clamp-disk brake |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200310107898 CN1234976C (en) | 2003-10-14 | 2003-10-14 | Magnetic-suspersion clamp-disk brake |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1529067A true CN1529067A (en) | 2004-09-15 |
| CN1234976C CN1234976C (en) | 2006-01-04 |
Family
ID=34304517
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200310107898 Expired - Fee Related CN1234976C (en) | 2003-10-14 | 2003-10-14 | Magnetic-suspersion clamp-disk brake |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1234976C (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100377907C (en) * | 2005-05-10 | 2008-04-02 | 李岭群 | Magnetic brake for magnetic suspension train |
| CN102384187A (en) * | 2011-11-04 | 2012-03-21 | 大连华锐股份有限公司 | Disk electromagnetic brake |
| CN102398871A (en) * | 2011-10-24 | 2012-04-04 | 宁波市鸿腾机电有限公司 | Braking electromagnet for disc brake |
| WO2012167518A1 (en) * | 2011-06-08 | 2012-12-13 | Zhu Shuyi | Solar hybrid vehicle |
| CN102996685A (en) * | 2012-11-29 | 2013-03-27 | 天津机辆轨道交通装备有限责任公司 | Lever type magnetic suspension brake |
| CN108223623A (en) * | 2018-02-27 | 2018-06-29 | 遨博（北京）智能科技有限公司 | A kind of disk type electromagnetic brake and joint of robot |
| CN109937122A (en) * | 2016-11-28 | 2019-06-25 | 国立大学法人香川大学 | Muscular strength auxiliary device |
| CN111946758A (en) * | 2019-05-16 | 2020-11-17 | 山东力山特智能科技有限公司 | Brake for direct-drive hoisting equipment |
| CN113623319A (en) * | 2021-07-08 | 2021-11-09 | 安徽华驰动能科技有限公司 | Magnetic suspension bearing with safety braking protection function |
-
2003
- 2003-10-14 CN CN 200310107898 patent/CN1234976C/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100377907C (en) * | 2005-05-10 | 2008-04-02 | 李岭群 | Magnetic brake for magnetic suspension train |
| WO2012167518A1 (en) * | 2011-06-08 | 2012-12-13 | Zhu Shuyi | Solar hybrid vehicle |
| CN102398871A (en) * | 2011-10-24 | 2012-04-04 | 宁波市鸿腾机电有限公司 | Braking electromagnet for disc brake |
| CN102384187A (en) * | 2011-11-04 | 2012-03-21 | 大连华锐股份有限公司 | Disk electromagnetic brake |
| CN102384187B (en) * | 2011-11-04 | 2013-08-21 | 大连华锐重工集团股份有限公司 | Disk electromagnetic brake |
| CN102996685A (en) * | 2012-11-29 | 2013-03-27 | 天津机辆轨道交通装备有限责任公司 | Lever type magnetic suspension brake |
| CN109937122A (en) * | 2016-11-28 | 2019-06-25 | 国立大学法人香川大学 | Muscular strength auxiliary device |
| CN108223623A (en) * | 2018-02-27 | 2018-06-29 | 遨博（北京）智能科技有限公司 | A kind of disk type electromagnetic brake and joint of robot |
| CN111946758A (en) * | 2019-05-16 | 2020-11-17 | 山东力山特智能科技有限公司 | Brake for direct-drive hoisting equipment |
| CN113623319A (en) * | 2021-07-08 | 2021-11-09 | 安徽华驰动能科技有限公司 | Magnetic suspension bearing with safety braking protection function |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1234976C (en) | 2006-01-04 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: SUNTOUUS (SHANGHAI) ELECTROMECHANICAL CO., LTD. Free format text: FORMER OWNER: CENG XIAODONG Effective date: 20130802 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 201812 JIADING, SHANGHAI TO: 201401 FENGXIAN, SHANGHAI |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20130802 Address after: 201401, No. 1375, Shanghai Hangzhou highway, Shanghai, Fengxian District Patentee after: Shanghai sunny electromechanical Co., Ltd. Address before: 201812 Shanghai City Cao Road, No. 3939 Patentee before: Zeng Xiaodong |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20060104 Termination date: 20161014 |
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| CF01 | Termination of patent right due to non-payment of annual fee |