A kind of Waterproof Breathable film and manufacture method thereof with heat insulation function
Technical field
The invention relates to a kind of Waterproof Breathable film and manufacture method thereof with heat insulation function.The invention particularly relates to a kind of phase-change microcapsule is sneaked in the Waterproof Breathable material and hold the Waterproof Breathable film and the manufacture method thereof of temperature function to make tool.
Background technology.
The dress materials of being engaged in outdoors in early days mostly are to use nature material made, but along with development of science and technology, present most of outdoor clothes all adopt advanced artificial material, have only that the nature material that the high-performance of can not be substituted is arranged of only a few has been saved as eider down.The outdoor activity clothes require to make the advanced village of the high-tech that has only only a few material to be used to modern outdoor activity clothes to the harshness of material.For the requirement of being engaged in the outdoors clothes, in general need possess insulation, Waterproof Breathable, light etc.So-called water proof and moisture permeable material typically refers to the internal layer coating one deck colloid at cloth, and the material that often is employed comprises polyisocyanate salt resin (PU), polyethylene (PE), acryl etc.; And lagging material normally is clipped in the interlayer of clothes, with it characteristic of preserving air is arranged, and reaches heat preservation effect, and the material that often is used comprises eider down, chemical fibre cotton class etc.Though the clothes that uses these materials to make has good warming effect, but the clothing of making is often too thick and heavy, therefore existing in recent years people utilizes the principle of material phase change heat absorption, with phase change material (phase-change materials, PCM) add in the textiles, reach heat preservation effect by phase change material.
Phase change material is a kind of material that can absorb or discharge a large amount of heat energy by its physical condition of change, for example, be liquid phase from solid transformation.Typical phase change material can be a liquid phase from solid transformation, also can change solid phase again into from liquid phase.Paraffinic hydrocarbon (paraffin hydrocarbons) often is taken as phase change material and uses, and it can melt in temperature of wanting or higher temperature in heat absorption.
Phase change material is when being heated, can absorb heat energy by the phase change of physics with thermal energy storage in wherein, phase change material can be a liquid phase by solid transformation slowly when continuing to be heated, after avoiding it to become liquid phase, run off, generally by macromolecular material coated phase-change material, make its become micro encapsulation phase change material, because phase change material is coated in the macromolecular material, can make phase change material when heat absorption produces phase change, reason does not become liquid phase and runs off, and can't reuse.
At present phase-change microcapsule has been used on the textile fabric, in No. 5585475 patent of the U.S. (US No:5585475) case, discloses and phase change material is incorporated into blending becomes fiber in the polymkeric substance, with further in order to preparation clothing or bedding.In addition, in No. 5366801 patent of the U.S. (US No:5366801) and No. 6099894 patent of the U.S. (US No:6099894) case, also openly will coat the surface of fiber surface or textiles after phase-change microcapsule and the mixed with polymers, provide the clothes of heat insulation effect with preparation.In addition, in No. 6207738 patent of the U.S. (US No:6207738) case, then open another kind is coated phase change material on the fabric with wet type coating processing mode, produces to have the clothing of holding temp effect.
But above-mentioned these are covered in the known manner of textile surface with phase change material by blending or coating, and are all comparatively loaded down with trivial details on the manufacturing step, and the expenditure that this can cause the puzzlement in the manufacturing and increase manufacturing cost makes the price of this class clothing can not be in any more.Therefore, seek a kind of cheaper manufacture, just become the new direction in the present research and development.
Summary of the invention
The objective of the invention is to sneak in the material with Waterproof Breathable, after film former is with extrusion or blown film mode film forming, to make Waterproof Breathable film with heat insulation function by the phase-change microcapsule that will have heat insulation effect.
Another object of the present invention provides a kind of comparatively easy manufacturing course, to reduce manufacturing cost.
Another purpose of the present invention is to prepare comparatively frivolous and with the clothing of Waterproof Breathable and heat insulation effect by method of the present invention.
For reaching above-mentioned purpose, a kind of Waterproof Breathable film and manufacture method thereof with heat insulation function, wherein this manufacture method can reach by following step.
Select suitable phase change material at first, earlier for use.Then with this phase change material and mixed with polymers to prepare the microcapsule that contain phase change material.
Select suitable Waterproof Breathable material again for use.Afterwards, this Waterproof Breathable material being heated to it dissolves and makes its one-tenth dissolve state again.
Then, the aforementioned phase change material that has a heat-accumulating and-keeping effect through micro encapsulation is sneaked in this water proof and moisture permeable material that dissolves state, make its homodisperse.Afterwards it is cooled to room temperature, this blended liquid macroimolecule is solidified.Again it is ground into the plastic pellet that is mixed with phase-change microcapsule by pulverizer.
At last, with above-mentioned prepared plastic pellet through film former to extrude or blown film, promptly can be made into the plastics film of Waterproof Breathable and heat insulation effect.
Further above-mentioned gained can be cut out with the fabric of Waterproof Breathable and heat insulation effect and can be made with Waterproof Breathable and heat insulation effect and very frivolous clothing.
Wherein, the material that can be used as above-mentioned Waterproof Breathable comprises but is not limited only to thermoplastic polyisocyanate salt resin (TPU), polyethylene and acryl etc.The material that can be used as phase change material in the above-mentioned phase-change microcapsule is in this not special restriction, can decide according to the envrionment temperature in the different purposes and service temperature thereof.The general adducible example of phase change material commonly used comprises materials such as paraffin class carbohydrate straight chain alkanes, higher alcohols, but is not limited only to this.These phase change materials can be made the phase change material of micro encapsulation by known manufacture, further to process and to use.
Description of drawings
Fig. 1 the present invention has Waterproof Breathable concurrently and holds the making schema of the clothing of temp effect.
Fig. 2 is the diagrammatic cross-section of phase-change microcapsule of the present invention.
Fig. 3 is according to the prepared plastics film diagrammatic cross-section of preparation method of the present invention.
Among the figure:
The 11-step
The 12-step
The 13-step
The 14-step
The 15-step
The 16-step
The 17-step
The 21-phase change material
The 22-microcapsule
The 30-plastics film
31-Waterproof Breathable material
Embodiment
Purpose of the present invention and institute's tool effect, conjunction with figs. is described in further detail preferred embodiment of the present invention as follows now.
Fig. 1 has the making schema of the clothing of Waterproof Breathable and heat insulation effect concurrently for the present invention.Wherein, selecting water proof and moisture permeable material step 11 for use, is to select suitable water proof and moisture permeable material, its optional from thermoplastic polyisocyanate salt resin, polyethylene and acryl etc. one of them.Dissolve water proof and moisture permeable material step 12, be that water proof and moisture permeable material with step 11 dissolves, employed Heating temperature and heat-up time, can do suitable adjustment according to selected water proof and moisture permeable material difference, as long as in the time of can making its macromolecular solution that presents liquid phase fully, do not do special qualification at this.Select micro-encapsulated phase change material step 13 for use, can select the phase change material of any present known and unknown tool heat-accumulating and-keeping effect through micro encapsulation for use, the kind of selecting for use is not done special qualification at this.Water proof and moisture permeable material is sneaked into step 14 in the micro-encapsulated phase change material, is that the micro-encapsulated phase change material of step 13 is sneaked in the water proof and moisture permeable material molten in the step 12, makes its homodisperse.Cooling step 15 is to be mixed with the macromolecular solution of phase-change microcapsule in the step 14, uses cooling system (for example, water-bath), makes it reply solid phase again the temperature reduction and gets final product, for example room temperature.Pulverising step 16 is that the water proof and moisture permeable material that is mixed with phase-change microcapsule in the step 15 is pulverized with pulverizer, makes it become the plastic pellet that is mixed with phase-change microcapsule.At last, plastic pellet obtained in the step 16 is added in the film former, to extrude or blown film mode film forming by film forming step 17.This can make the Waterproof Breathable plastics film with heat insulation function.This film can further be cut out and make clothing, or fits in the outside or the inboard of other cloth material, to make the clothing that has Waterproof Breathable and heat insulation effect concurrently.
Fig. 2 is the microcapsule that contain phase change material 22 described in the present invention, and its centre portions is phase change material 21.The material that can be used for this phase change material is in this not special restriction, can decide according to the envrionment temperature in the different purposes and service temperature thereof.The general adducible example of phase change material commonly used comprises materials such as paraffin class carbohydrate, straight chain alkanes, higher alcohols, but is not limited only to this.For example therefore the phase change material melting point scope that is suitable for of the employed textiles of human body can select for use lauryl alcohol and tetradecyl alcohol in the higher alcohols to produce the phase-change microcapsule of melting point about 30 ℃ with allotment about about 30 ℃.
Fig. 3 is according to the made plastics film 30 of method of the present invention.The microcapsule 22 that wherein contain phase change material 21 are dispersed in the water proof and moisture permeable material 31.Can be used as and comprise in the material of this Waterproof Breathable but be not limited only to thermoplastic polyisocyanate salt resin, polyethylene and acryl etc.
The blending ratio of above-mentioned phase-change microcapsule 22 and water proof and moisture permeable material 31, when being 100 parts with both summation, phase-change microcapsule 22 is 5~70 parts, is preferably 20~40 parts.
The present invention will be by being described further with reference to following embodiment, and these embodiment do not limit the disclosed content in front of the present invention.Know skill person of the present invention, can do improvement a little and modify, but still the category that does not break away from the present invention.
Embodiment 1:
Have the preparation of Waterproof Breathable and heat insulation effect plastic film concurrently
Get 6 parts of trimeric cyanamides and 21 parts of formaldehyde (37%), add in 73 parts the water, in 60 ℃ down heating can obtain emulsion 1 after 1 hour.
Get 2 parts of polyvinyl alcohol, add in 40 parts the water, be heated to 60 ℃ after, add 2.5 parts lauryl alcohol and 2.5 parts tetradecyl alcohol again, to stir clarifixator, carry out emulsification 5 minutes under the condition of 000rpm, to obtain an emulsion 2 in 6.
Emulsion 2 is added in the emulsion 1, be adjusted to pH=6 with the 1N aqueous hydrochloric acid.Afterwards again in 60 ℃ of following reacting by heating 4 hours.
Through reacted solution, be adjusted to pH=9 with above-mentioned with ammoniacal liquor.Treat that temperature reduces to after the room temperature it with strainer filtering, and make the drying precipitate of gained.This can obtain containing the microcapsule of phase change material.
The thermoplastic polyisocyanate salt resin heating of getting 70 parts dissolves it, with 30 parts of addings of microcapsule of above-mentioned drying wherein, mixes with the twin-screw mixer machine, in the polyisocyanate salt resin that phase-change microcapsule is dispersed in dissolve.Afterwards, carry out drying-granulating, to make the plastic pellet that contains phase change material.
At last, the plastic pellet that this is contained phase change material blows out the plastics film of about 25 μ m thickness with inflation film manufacturing machine.