CN1524825A - Gunning refractory of converter tap hole - Google Patents
Gunning refractory of converter tap hole Download PDFInfo
- Publication number
- CN1524825A CN1524825A CNA031156045A CN03115604A CN1524825A CN 1524825 A CN1524825 A CN 1524825A CN A031156045 A CNA031156045 A CN A031156045A CN 03115604 A CN03115604 A CN 03115604A CN 1524825 A CN1524825 A CN 1524825A
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- CN
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- gunning refractory
- converter taphole
- less
- converter
- spray repair
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- Carbon Steel Or Casting Steel Manufacturing (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
A revolving furnace steel-tapping hole gunning refractory characterized in that it comprises 85-95% magnesium ore, 2-5% phosphates, 0.5-4% lime hydrate, 0.5-5% chrome ocher and 0.1-3% agglutinant. The invention can be used for spray repair maintenance for revolving furnace steel-tapping hole and severe damage regions (charging area) with high volume density, low water charge volume, quick sintering, high adhesion ratio and long operating life.
Description
Technical field
The present invention is a kind of converter taphole Gunning refractory, belongs to the converter steeling technology category, is used for converter taphole and the serious position of melting loss---loading area carries out spray repair to be safeguarded.
Background technology
At present, steel-making converter all adopts the spray repair maintenance technology, because the converter smelting time is short, be encased in tapping generally less than 40 minutes from molten iron, this just requires backup lining brick, tap hole brick life cycle long, the replacing number of times is few, and former converter gunning mainly uses magnesia, rhombspar etc. as aggregate, be aided with wedding agent and additives such as phosphoric acid salt, slaked lime, the shortcoming of this Gunning refractory is that volume density is low, amount of water is high, sintering time is long, adhesive rate is low, in use show as poor durability, and have a strong impact on production.For example proportioning is middle-grade magnesia 88%, Sodium hexametaphosphate 99 4%, and tripoly phosphate sodium STPP 4%, the alkaline Gunning refractory of slaked lime 4% adds 18% water, is sprayed on converter taphole, could use after 30 minutes, and its volume density is 2.20g/cm
3, the spray repair adhesive rate is 75%, be 86 stoves work-ing life.
Summary of the invention
The invention provides a kind of converter taphole Gunning refractory, it contains the magnesia of 85-95%, the phosphoric acid salt of 2-5%, the slaked lime of 0.5-4%, the chrome green of 0.5-5% and the agglutinant of 0.1-3%.
Wherein this magnesia is to contain to be not less than 95% MgO, is not higher than 1.5% CaO and is not higher than 1.2% SiO
2Magnesite clinker or electrosmelted magnesite clinker because its content of magnesia height, foreign matter content is low, so the bump of anti-steel scrap, molten steel and wash away the erosion of refractory slag.
This phosphoric acid salt is Sodium hexametaphosphate 99, tripoly phosphate sodium STPP or both mixtures, and wherein the leading indicator of Sodium hexametaphosphate 99 is P
2O
5Be not less than 68%, pH value is 5.8-7.0; With phosphoric acid salt is wedding agent, makes Gunning refractory have very high intensity at middle low temperature, and at high temperature generates dystectic compound with slaked lime, magnesia.
Slaked lime not only has blood coagulation enhancing effect, improves the spray repair adhesive rate of Gunning refractory, but also can reduce the amount of liquid phase high temperature under, because at high temperature slaked lime and magnesia, sodium phosphate generation fusing point are 1735 ℃ compound; Ca in the slaked lime (OH)
2Be not less than 95%.
Chrome green is the fine powder that particle diameter is not more than 0.044mm, wherein Cr
2O
3Be not less than 95%; It has increased the cohesiveness of Gunning refractory on the one hand, has improved the spray repair adhesive rate of material, and at high temperature chrome green and magnesia generate magnesia chrome spinel, the anti-scouring that has improved Gunning refractory on the other hand.
Agglutinant of the present invention is borax or boric acid, Na in this borax
2B
4O
7Be not less than 95%, H in the boric acid
3BO
4Be not less than 99%, the adding of agglutinant mainly is the coking property that increases Gunning refractory, shortens sintering time, so that come into operation in 15 minutes after the spray repair at once.
The present invention also can contain the organic fibre of 0.02-1.0%, be polyethylene fibre or polypropylene fiber, organic fibre has two effects in Gunning refractory: the one, improve the spray repair adhesive rate during spray repair, and the 2nd, the pore that stays after burning is convenient to the volatilization of gases such as water vapour, plays anti-explosion.
Evenly get final product above-mentioned raw materials ratio weighing in accordance with regulations is mixed.
Alleged per-cent is all weight percent among the present invention.
Converter taphole Gunning refractory of the present invention has long service life, volume density height, amount of water is low, sintering is fast, adhesive rate is high characteristics.
Embodiment
Further describe the present invention with non-limiting example below.
Embodiment 1. is in A steel mill, to consist of electrosmelted magnesite clinker 95%, Sodium hexametaphosphate 99 2.0%, slaked lime 0.5%, chrome green 0.5%, the Gunning refractory composition 700kg of borax 2% are packed into and are added water 10% in the spray repairing machine and carry out the dry method spray repair, the spray repair position is converter taphole and loading area, temperature is 1000 ℃-1200 ℃ in the stove, and it is the high-carbon hard wire steel that spray repair finishes to begin to be subjected to steel, steel grade in back 2 minutes.This Gunning refractory volume density is 2.80g/cm
3, the spray repair adhesive rate is 85%, and final tap hole work-ing life be 236 stoves, being subjected to the steel time is 136 hours.
Embodiment 2. is in B steel mill, to consist of magnesite clinker 30%, electrosmelted magnesite clinker 61%, tripoly phosphate sodium STPP 5.0%, slaked lime 1.38%, chrome green 2.5%, boric acid 0.1%, the Gunning refractory composition 800kg of organic fibre 0.02% are packed into and are added water 11% in the spray repairing machine and carry out the dry method spray repair, the spray repair position is converter taphole and loading area, temperature is 900 ℃-1100 ℃ in the stove, and being subjected to steel, steel grade after spray repair finishes is ultra low carbon IF steel at once.This Gunning refractory volume density is 2.78g/cm
3, the spray repair adhesive rate is 86%, and final tap hole work-ing life be 208 stoves, be subjected to 120 hours steel time.
Embodiment 3. is in C steel mill, to consist of magnesite clinker 85%, Sodium hexametaphosphate 99 3.0%, tripoly phosphate sodium STPP 1.9%, slaked lime 2.0%, chrome green 5.0%, borax 3.0%, the Gunning refractory composition 500kg of organic fibre 0.1% are packed into and are added water 12% in the spray repairing machine and carry out the dry method spray repair, and temperature is 900 ℃-1200 ℃ in the stove, the spray repair position is a converter taphole, and spray repair finishes to be subjected in back 5 minutes steel.This Gunning refractory volume density is 2.70g/cm
3, the spray repair adhesive rate is 88%, and final tap hole work-ing life be 196 stoves, be subjected to 110 hours steel time.
Embodiment 4. is in D steel mill, to consist of magnesite clinker 94%, tripoly phosphate sodium STPP 2.0%, slaked lime 0.5%, chrome green 1.5%, boric acid 1%, the Gunning refractory composition 700kg of organic fibre 1% packs into and adds water 10% in the spray repairing machine and carry out the dry method spray repair, and the spray repair position is converter taphole and loading area, and temperature is 900 ℃-1200 ℃ in the stove, it is the high-carbon hard wire steel that spray repair finishes to begin to be subjected to steel, steel grade in back 3 minutes.This Gunning refractory volume density is 2.72g/cm
3, the spray repair adhesive rate is 86%, and final tap hole work-ing life be 210 stoves, being subjected to the steel time is 125 hours.
Embodiment 5. is in E steel mill, to consist of magnesite clinker 60%, electrosmelted magnesite clinker 30%, Sodium hexametaphosphate 99 5.0%, slaked lime 4.0%, chrome green 0.9%, the Gunning refractory composition 800kg of borax 0.1% packs into and adds water 11% in the spray repairing machine and carry out the dry method spray repair, and the spray repair position is converter taphole and loading area, and temperature is 1000 ℃-1100 ℃ in the stove, be subjected to steel, steel grade after spray repair finishes is ultra low carbon IF steel at once.This Gunning refractory volume density is 2.75g/cm
3, the spray repair adhesive rate is 87%, and final tap hole work-ing life be 210 stoves, be subjected to 110 hours steel time.
Embodiment 6. is in F steel mill, to consist of magnesite clinker 85%, Sodium hexametaphosphate 99 3.0%, slaked lime 4.0%, chrome green 5.0%, the Gunning refractory composition 600kg of boric acid 3.0% are packed into and are added water 12% in the spray repairing machine and carry out the dry method spray repair, and temperature is 1100 ℃-1200 ℃ in the stove, the spray repair position is a converter taphole, and spray repair finishes to be subjected in back 4 minutes steel.This Gunning refractory volume density is 2.72g/cm
3, the spray repair adhesive rate is 88%, and final tap hole work-ing life be 200 stoves, be subjected to 115 hours steel time.
Magnesite clinker among above-mentioned all embodiment or electrosmelted magnesite clinker leading indicator are to contain to be not less than 95% MgO, are not higher than 1.5% CaO and are not higher than 1.2% SiO
2The leading indicator of Sodium hexametaphosphate 99 is that P2O5 is not less than 68%, and pH value is 5.8-7.0; Ca in the slaked lime (OH)
2Be not less than 95%; Chrome green is the fine powder that particle diameter is not more than 0.044mm, wherein Cr
2O
3Be not less than 95%; Na in the borax
2B
4O
7Be not less than 95%, H in the boric acid
3BO
4Be not less than 99%.
Claims (10)
1, a kind of converter taphole Gunning refractory is characterized in that containing magnesium ore deposit, the phosphoric acid salt of 2-5%, the slaked lime of 0.5-4%, the chrome green of 0.5-5% and the agglutinant of 0.1-3% of 85-95%.
2, converter taphole Gunning refractory according to claim 1 is characterized in that this magnesia is to contain to be not less than 95% MgO, is not higher than 1.5% CaO and is not higher than 1.2% SiO
2Magnesite clinker or electrosmelted magnesite clinker.
3, converter taphole Gunning refractory according to claim 1 is characterized in that this phosphoric acid salt is Sodium hexametaphosphate 99, tripoly phosphate sodium STPP or both mixtures.
4, converter taphole Gunning refractory according to claim 3, the leading indicator that it is characterized in that this Sodium hexametaphosphate 99 is P
2O
5Be not less than 68%, pH value is 5.8-7.0.
5, converter taphole Gunning refractory according to claim 1 is characterized in that Ca in this slaked lime (OH)
2Be not less than 95%.
6, converter taphole Gunning refractory according to claim 1 is characterized in that this chrome green is the fine powder that particle diameter is not more than 0.044mm, wherein Cr
2O
3Be not less than 95%.
7, converter taphole Gunning refractory according to claim 1 is characterized in that this agglutinant is borax or boric acid.
8, converter taphole Gunning refractory according to claim 7 is characterized in that Na in this borax
2B
4O
7Be not less than 95%, H in this boric acid
3BO
4Be not less than 99%.
9,, it is characterized in that also containing the organic fibre of 0.02-1.0% according to the described converter taphole Gunning refractory of the arbitrary claim of claim 1-8.
10, converter taphole Gunning refractory according to claim 9 is characterized in that this organic fibre is polyethylene fibre or polypropylene fiber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03115604 CN1239429C (en) | 2003-02-28 | 2003-02-28 | Gunning refractory of converter tap hole |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03115604 CN1239429C (en) | 2003-02-28 | 2003-02-28 | Gunning refractory of converter tap hole |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1524825A true CN1524825A (en) | 2004-09-01 |
| CN1239429C CN1239429C (en) | 2006-02-01 |
Family
ID=34284359
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 03115604 Expired - Fee Related CN1239429C (en) | 2003-02-28 | 2003-02-28 | Gunning refractory of converter tap hole |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1239429C (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100355693C (en) * | 2006-04-29 | 2007-12-19 | 郑州华西耐火新材料工程有限公司 | Heat insulation high-intensity fiber jetting material for hot-blast stove |
| CN101857444A (en) * | 2010-05-21 | 2010-10-13 | 河南华西耐火材料有限公司 | Thermal state ceramic jetting material for longevity type blast furnace |
| CN101481257B (en) * | 2009-02-12 | 2012-08-22 | 重庆自力耐火材料有限公司 | Ladle slag line gunning refractory |
| CN103449827A (en) * | 2013-08-21 | 2013-12-18 | 长兴攀江冶金材料有限公司 | Gunning mix for kiln repair |
| CN103449826A (en) * | 2013-08-21 | 2013-12-18 | 长兴攀江冶金材料有限公司 | Preparation method of gunning mix for kiln repair |
| CN108249936A (en) * | 2018-03-12 | 2018-07-06 | 海城市中兴镁质合成材料有限公司 | A kind of coverter pig magnesium chromium matter gunning refractory and preparation method thereof |
| CN112142448A (en) * | 2020-09-30 | 2020-12-29 | 湖南湘钢瑞泰科技有限公司 | Gunning mix for converter steel tapping hole and preparation method thereof |
| CN114317874A (en) * | 2022-01-13 | 2022-04-12 | 山东钢铁股份有限公司 | Head brick for converter steel tapping hole and method for prolonging service life of converter steel tapping hole |
-
2003
- 2003-02-28 CN CN 03115604 patent/CN1239429C/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100355693C (en) * | 2006-04-29 | 2007-12-19 | 郑州华西耐火新材料工程有限公司 | Heat insulation high-intensity fiber jetting material for hot-blast stove |
| CN101481257B (en) * | 2009-02-12 | 2012-08-22 | 重庆自力耐火材料有限公司 | Ladle slag line gunning refractory |
| CN101857444A (en) * | 2010-05-21 | 2010-10-13 | 河南华西耐火材料有限公司 | Thermal state ceramic jetting material for longevity type blast furnace |
| CN101857444B (en) * | 2010-05-21 | 2013-09-11 | 河南华西耐火材料有限公司 | Thermal state ceramic jetting material for longevity type blast furnace |
| CN103449827A (en) * | 2013-08-21 | 2013-12-18 | 长兴攀江冶金材料有限公司 | Gunning mix for kiln repair |
| CN103449826A (en) * | 2013-08-21 | 2013-12-18 | 长兴攀江冶金材料有限公司 | Preparation method of gunning mix for kiln repair |
| CN108249936A (en) * | 2018-03-12 | 2018-07-06 | 海城市中兴镁质合成材料有限公司 | A kind of coverter pig magnesium chromium matter gunning refractory and preparation method thereof |
| CN112142448A (en) * | 2020-09-30 | 2020-12-29 | 湖南湘钢瑞泰科技有限公司 | Gunning mix for converter steel tapping hole and preparation method thereof |
| CN114317874A (en) * | 2022-01-13 | 2022-04-12 | 山东钢铁股份有限公司 | Head brick for converter steel tapping hole and method for prolonging service life of converter steel tapping hole |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1239429C (en) | 2006-02-01 |
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