CN1515750A - Bridge floor waterproof layer drawing instrument - Google Patents
Bridge floor waterproof layer drawing instrument Download PDFInfo
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- CN1515750A CN1515750A CNA031144179A CN03114417A CN1515750A CN 1515750 A CN1515750 A CN 1515750A CN A031144179 A CNA031144179 A CN A031144179A CN 03114417 A CN03114417 A CN 03114417A CN 1515750 A CN1515750 A CN 1515750A
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- drawing instrument
- waterproof layer
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- sensor
- bridge surface
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Abstract
The invention relates to a bridge floor waterproof layer drawing instrument which is compact in structure, complete in function, high in testing precision and convenient to use. The device comprises a box body, a worm wheel and a worm are connected with the box body through a bearing, a screw rod is in threaded connection with the worm wheel, a motor and the worm are driven through a transmission device, the lower end of the screw rod is connected with a sensor in a test system, the upper end of a pull rod is connected with the sensor, and the lower end of the pull rod is connected with a drawing disc. A limit switch is arranged above the screw rod. The sensor comprises a force sensor and a displacement sensor, the force sensor and the displacement sensor are connected with the single chip microcomputer, and a communication interface is arranged on the drawing instrument.
Description
One, technical field:
The present invention relates to a kind of bridge surface waterproof layer drawing instrument, it is mainly used in adhesion strength and the destruction pattern of measuring between waterproofing course and concrete bridge deck, waterproofing course and asphaltic road-mix surface course when adhesion stress is not enough, so that analyze the influence rule of factors such as different bridge floor treatment measures, asphalt surface course temperature, bridge deck temperature, asphalt surface course type to interlaminar bonding power.
Two, background technology:
External analogous instrument, its operating principle and structure are: a metal sheet and cylindricality pitch test specimen is bonding by epoxy resin, then, apply to metal sheet and can control and measurable pulling force, surface layer column test specimen and waterproofing course and cement bridge floor are separated.Domestic do not have a ready-made analogous instrument, is to utilize the puller system of lower range or universal testing machine to test during test.According to the on-the-spot detection of waterproofing course requirement, domestic test method can only be used for laboratory test, and can not be used for on-the-spot test.And the external detecting instrument instrumentation that also not to be waterproofing course detect, so volume is bigger, difficult, and this instrument can not change drawing speed in a big way, can not carry out the synchronous collection and the processing of communication and experimental data with computer.
Three, summary of the invention:
The present invention provides a kind of bridge surface waterproof layer drawing instrument in order to solve the weak point in the above-mentioned background technology, and its compact conformation is multiple functional, and the measuring accuracy height is easy to use.
For achieving the above object, the technical solution used in the present invention is:
A kind of bridge surface waterproof layer drawing instrument, its special character is: comprise casing, worm gear, worm screw are connected with casing by bearing, screw rod is threaded with worm gear, motor and worm screw are by the transmission device transmission, the screw rod bottom connects the sensor in the test macro, and the pull bar upper end is connected with sensor, and the pull bar lower end is connected with the drawing dish.
Can be provided with limit switch on the above-mentioned screw rod.
The sensor can comprise power sensor and displacement transducer, and the power sensor is connected with single-chip microcomputer with displacement transducer.
Can be provided with communication interface on the above-mentioned drawing instrument.
Above-mentioned screw rod can be connected with trapezoidal thread with worm gear.
Above-mentioned drawing dish can be connected by the attaching nut with pull bar.
Above-mentioned pull bar can adopt the sphere direction to be connected with the attaching nut.
Above-mentioned limit switch can be a Hall switch.
Above-mentioned displacement transducer can be an incremental encoder.
Above-mentioned casing can be fixed on the base.
Compared with prior art, the advantage and the effect that have of the present invention is as follows:
1, modern design of the present invention, compact conformation, multiple functional, the measuring accuracy height, easy to use.
2, the present invention is by Single-chip Controlling, and miniature dot matrix printer can print test number, time, pulling force, displacement, various data such as speed; Two-way position LCD can show test parameters at any time, and memory can be stored 20 test for data, also can check each data on LCD.
3, the present invention also has and Computer Communications Interface, can be connected with computer to carry out the data processing, prints pulling force-displacement curve figure, printing reports etc.
4, the key technical indexes of the present invention is as follows:
1. draw speed: 0~50mm/min
2. maximum stretching force: 10000N
3. maximum displacement: 30mm
4. storage capability: 20 test for data
5. data collection rate: 0.1mm gathers once.
6. displacement accuracy: 0.5mm.
7. the pulling force precision 1%
5, major function of the present invention is as follows:
1. possesses the RS232C serial line interface.
2. power down data are preserved, maximum 20 groups of data.
3. microprinting, printable simple data form.
4. Automatic calendar and time.
5. can on microcomputer, extract data and calculate and show the drawing curve.
6. printing reports and curve on microcomputer.
Four, description of drawings:
Fig. 1 is a structure principle chart of the present invention;
Fig. 2 is a drawing parameter inputting interface schematic diagram;
Fig. 3 determines the interface schematic diagram for the input of drawing parameter;
Fig. 4 is for starting drawing interface schematic diagram;
Fig. 5 is a drawing process interface schematic diagram;
Fig. 6 checks the interface schematic diagram for the drawing data;
Fig. 7 is a drawing instrument master interface schematic diagram;
Fig. 8 is provided with the window schematic diagram for PORT COM;
Fig. 9 selects the window schematic diagram for inquiry;
Figure 10 selects the window schematic diagram for the data extract numbering;
Figure 11 is a progress displaying table in the data extraction procedure.
Figure 12 is a memory clear-up password authentication interface schematic diagram;
Figure 13 is a data display window schematic diagram;
Figure 14 shows curve synoptic diagram for figure;
Figure 15 is the report interface schematic diagram.
Five, the specific embodiment:
Referring to Fig. 1, bridge surface waterproof layer drawing instrument is mainly used in adhesion strength and the destruction pattern of measuring between waterproofing course and concrete bridge deck, waterproofing course and asphaltic road-mix surface course when adhesion stress is not enough, so that analyze the influence rule of factors such as different bridge floor treatment measures, asphalt surface course temperature, bridge deck temperature, asphalt surface course type to interlaminar bonding power, result of the test can be used to select waterproofing materials, and on-the-spot the detection judged the construction of waterproof layer quality.Be applicable to and detect the coiled material class and the class quality of waterproof layer of filming.Test method is to apply pulling force gradually to the drawing dish, and test macro is constantly gathered power and displacement data and in storage, until bituminous concrete test specimen and waterproofing course disengaging.The present invention includes base 1, base 1 is the basis of instrument, and all parts are all by base 1 supporting, and more abundant ironcasting is selected in the stability consideration when instrument work for use.Casing is fixed on the base 1 with screw, worm gear 10, worm screw 11 connect with casing by bearing, screw rod 6 connects with worm gear 10 usefulness trapezoidal threads, screw rod 6 bottom relay sensors 5, pull bar 4 upper ends are connected with power sensor 5, and pull bar 4 lower ends are connected with drawing dish 2 by attaching nut 3, and pull bar 4 adopts the sphere direction to connect with attaching nut 3, can compensate the non-perpendicularity of body and tested surface automatically, make test value accurate.Motor 7 and the band transmission synchronously of worm screw 11 usefulness, screw rod 6 tops are provided with limit switch 9.Sensor comprises power sensor 5 and displacement transducer, and power sensor 5 is connected with single-chip microcomputer with displacement transducer.So adjustable-speed when considering drawing, the mensuration of displacement and power is selected Single-chip Controlling for use, and stepper motor drives, and the incremental encoder range finding is from new technologies such as, power sensor dynamometry, Hall switch location, realize electromechanical integration, reached the technical indicator of instrument fully.The bottom pressure-bearing partly adopts the bikini contact.Drawing dish attaching nut, pull bar are all selected stainless steel processing for use, and sturdy and durable outward appearance is beautiful.In addition, casing top is provided with handle 8, is convenient to move.
During real work, motor drives the worm and wormwheel rotation by synchronous band, drives screw rod 6, pull bar 4, connects female 3, drawing dish 2 etc. and realize the drawing functions, and test macro is constantly gathered power and displacement data by sensor and in to store.
Practical operation step of the present invention is as follows:
1. system powers on
At first carry out motor playback work after system powers on, show the input of drawing parameter after playback work is finished, this moment, the user can import used numbering of drawing and speed by code switch, and drawing parameter inputting interface as shown in Figure 2.
2. drawing parameter input
The user is provided with the drawing parameter by stirring code switch.
System's regulation, the drawing numbering must be 19 to the maximum since 0, totally 20 groups.
During input drawing numbering, defer to the principle that increases successively from small to large.If done 3 groups of drawings, then the user can to carry out the numbering input range of drawing next time be 0..3, promptly user's former numbering (0-2 covers former data) of can reforming on the one hand can be carried out drawing next time (being numbered at 3 o'clock) on the one hand.
3. the parameter input is determined
After the parameter input is finished, press " determining " key, system at first descends, display shows " Downing ... "Automatically stop behind the decline 30mm, display shows " Press Start to Run ", and the interface is as shown in Figure 3 at this moment:
4. startup drawing
Under system's ready state, by " startups " button, system begins to search for stress point, screen display " Search Strength " at this moment, as shown in Figure 4:
After system detects stress point, promptly begin drawing automatically, measure displacement and pulling force simultaneously, and on screen, show in real time.
5. drawing process
During drawing, the pulling force of the first behavior drawing maximum and corresponding displacement thereof on the screen, second row shows the pulling force and the displacement of current drawing, the third line demonstration drawing is the time of usefulness (second).The interface as shown in Figure 5.
6. drawing is finished
When the system discovery pulling force begins to descend (pulling force of current point be maximum pull 20%), stop drawing, getting maximum value is the drawing pulling force.In order to prevent that abnormal conditions from occurring, system has increased some preventive action simultaneously:
When system does not find stress point all the time, after drawing runs to limit switch, stop drawing, prompting " Not find streng ".
When system does not find the pulling force drop point all the time, and motor range stops drawing, prompting " Not find streng " when reaching 30mm.
When system does not find the pulling force drop point all the time, and after drawing runs to limit switch, stop drawing, getting maximum value is the drawing value.
After drawing process is finished, show the drawing end product, point out the user to press " affirmation " key simultaneously and carry out next step operation.
7. drawing data are checked
Referring to Fig. 6, system has power down and preserves memory, and the data of drawing all are saved.The user can be after the motor playback, by " checking " button, the data number that system requirements user input will be checked, after input is finished, promptly show this group data by " determining ", if data can be carried out page turning by " affirmation " key and check that any time can be returned the interface that the requirement user imports the numbering that will check by " checking " once more more than a screen.
8. report printing
After drawing was finished, the user can be printed the drawing result by mini-printer.
The user is after the motor playback, and by " checking " button, the data number that system requirements user input will be checked can print the drawing data by " printing " at this moment.After printing is finished, can return by " checking " once more
9. data upload function
The drawing instrument is furnished with the RS232C interface, can carry out communication with the supporting upper computer software of drawing instrument.By upper computer software, can be with the data extract in the drawing instrument to computer and carry out various processing.
(2) drawing instrument upper computer software operation instruction
Drawing instrument upper computer software is a drawing instrument software kit, and function is to extract data from the drawing instrument, and data are generated data, curve report printing output.Software can run under Win98, Win2000, the WinXP operating system.
Setup.exe file in the operation mounting disc, install software.From the operation " drawing instrument data handling system " down of Window ' s desktop " ", " program ", " drawing instrument upper computer software " menu, software is carried out the back and is shown main interface after the installation.
Drawing instrument master interface is as shown in Figure 7:
Mouse moved to promptly push button function prompting on the button.
Following according to main interface menu item, each function of drawing instrument upper computer software is done an explanation.
1. communication port setting.
The user must guarantee that the serial ports of computers selection that is connected with the drawing instrument is correct, otherwise communication will not contact before carrying out data communication.Under menu " setting of Xi Tongcanshuo communication port ", the user can select employed port numbers.Window is as shown in Figure 8:
The parameter of drawing instrument and computer communication is as follows:
Baud rate: 2400; Check bit: do not have; Data bit: 8; Position of rest: 1
In the serial port setting window, only allow the user's modification port numbers.
2. data query
The user can inquire about the data in the drawing instrument earlier before extracting data.The content of inquiry comprises:
1) effective Serial Number Range in the drawing instrument memory;
The information of the data of 2) appointment numbering (comprising information such as date, speed, maximum, force, the corresponding displacement of maximum, force).
Window such as Fig. 9 are selected in inquiry.
The result of inquiry is presented on the status bar of main window, if specify when numbering inquiry, and when the numbering of user's input surpasses the maximum value of numbering in the drawing instrument memory, display alarm information.
3. data extract
System allows the user one by one or simultaneously each numbering data extract to be come.Numbering is selected window such as Figure 10.
After the numbering that allows to select to want to extract, can be by " determining " with data extract.
In the data extraction procedure, progress displaying such as Figure 11.
When numbering was selected, system limited user's numbering range of choice automatically according to number value maximum in the memory
4. memory clear-up
System's regulation: drawing instrument memory can be stored 20 groups of data at most, and reference numeral is 0..19.If the user wants to delete the data in the memory, but choice menus " Tong Xuncaozuo empties memory " order.For the sake of security, system will carry out password authentication before entering " emptying memory " menu, and the interface as shown in figure 12.
Initial challenge after the software installation is empty.
After carrying out " memory clear-up " order, data will all be deleted in the drawing instrument.
5. during the equipment school
When the equipment time was carried out the school, the user can select " during the equipment school " order down at menu " communication operation ".
What send during the equipment school is the current time of computer, therefore must guarantee that computer time is correct.
6. data show and report printing.
The user can show the data of being extracted down at menu " data demonstration ".Data display window such as Figure 13.
The first half of data display window shows the result of these group data, and the latter half shows concrete data.
If think the video data curve, but " figure demonstration " shows curve, interface such as Figure 14 under the choice menus " demonstration is provided with ".The first half of data display window shows the result of these group data, and the latter half shows concrete data and curves.
In this window, select " print data " button can generate data sheet, select " printing curve " but button formation curve form.Report interface such as Figure 15.In form the preview window, click print button and report printing can be exported.
7. software application notice
1) if communication contact is not gone up (the no response phenomenon occurring), should check:
(1) whether serial ports is selected correct;
(2) whether the serial ports line is correct;
(3) whether the drawing instrument works;
(4) whether drawing instrument motor is out of service;
(5) whether drawing instrument printer stops to print.
Attention: communication during drawing instrument motor rotation, system prompt no response.Communication must be carried out when motor is out of service.
Attention: communication when the drawing instrument is printed, system prompt no response.Communication must be carried out when stopping to print operation.
2) data extracted of each communication all are kept in the computer, when extracting the data of specifying numbering, will cover the data of the same numbering of extracting last time.
The name format that extracts data preservation file is: drag+ numbers .db;
The filename form that result data is deposited is: dragpara+ numbers .db.
If the user does not want last secondary data is covered, this numbering corresponding file can be backed up.The catalogue that software is installed is the catalogue at data file place.
Claims (10)
1, a kind of bridge surface waterproof layer drawing instrument, it is characterized in that: comprise casing, worm gear (10), worm screw (11) are connected with casing by bearing, screw rod (6) is threaded with worm gear (10), motor (7) passes through the transmission device transmission with worm screw (11), screw rod (6) bottom connects the sensor in the test macro, and pull bar (4) upper end is connected with sensor, and pull bar (4) lower end is connected with drawing dish (2).
2, bridge surface waterproof layer drawing instrument according to claim 1 is characterized in that: described screw rod (6) top is provided with limit switch (9).
3, bridge surface waterproof layer drawing instrument according to claim 1 and 2, it is characterized in that: described sensor comprises power sensor (5) and displacement transducer, power sensor (5) is connected with single-chip microcomputer with displacement transducer.
4, bridge surface waterproof layer drawing instrument according to claim 3, it is characterized in that: described drawing instrument is provided with communication interface.
5, bridge surface waterproof layer drawing instrument according to claim 4 is characterized in that: described screw rod (6) is connected with trapezoidal thread with worm gear (10).
6, bridge surface waterproof layer drawing instrument according to claim 5 is characterized in that: described drawing dish (2) is connected by attaching nut (3) with pull bar (4).
7, bridge surface waterproof layer drawing instrument according to claim 6 is characterized in that: described pull bar (4) adopts the sphere direction to be connected with attaching nut (3).
8, bridge surface waterproof layer drawing instrument according to claim 7 is characterized in that: described limit switch (9) is a Hall switch.
9, bridge surface waterproof layer drawing instrument according to claim 8, it is characterized in that: described sensor is an incremental encoder.
10, bridge surface waterproof layer drawing instrument according to claim 9, it is characterized in that: described casing is fixed on the base (1).
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CNA031144179A CN1515750A (en) | 2003-01-09 | 2003-01-09 | Bridge floor waterproof layer drawing instrument |
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CNA031144179A CN1515750A (en) | 2003-01-09 | 2003-01-09 | Bridge floor waterproof layer drawing instrument |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1317549C (en) * | 2004-10-29 | 2007-05-23 | 河南省高远公路养护设备有限公司 | Interlaminar bonding strength tester for pavement |
CN104165804A (en) * | 2014-09-02 | 2014-11-26 | 建研科技股份有限公司 | Concrete compressive strength detector |
CN106092880A (en) * | 2016-07-21 | 2016-11-09 | 中南安全环境技术研究院有限公司 | A kind of Site Detection deck paving interlayer bonding pull strength device and detection method |
-
2003
- 2003-01-09 CN CNA031144179A patent/CN1515750A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1317549C (en) * | 2004-10-29 | 2007-05-23 | 河南省高远公路养护设备有限公司 | Interlaminar bonding strength tester for pavement |
CN104165804A (en) * | 2014-09-02 | 2014-11-26 | 建研科技股份有限公司 | Concrete compressive strength detector |
CN106092880A (en) * | 2016-07-21 | 2016-11-09 | 中南安全环境技术研究院有限公司 | A kind of Site Detection deck paving interlayer bonding pull strength device and detection method |
CN106092880B (en) * | 2016-07-21 | 2018-12-28 | 中南安全环境技术研究院有限公司 | A kind of on-site test deck paving interlayer bonding pull strength device and detection method |
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