CN1515406A - Production method of PE weftless fabric board material - Google Patents
Production method of PE weftless fabric board material Download PDFInfo
- Publication number
- CN1515406A CN1515406A CNA031091210A CN03109121A CN1515406A CN 1515406 A CN1515406 A CN 1515406A CN A031091210 A CNA031091210 A CN A031091210A CN 03109121 A CN03109121 A CN 03109121A CN 1515406 A CN1515406 A CN 1515406A
- Authority
- CN
- China
- Prior art keywords
- latitude cloth
- unidirectional
- pressure
- weftless
- fiber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 58
- 239000000463 material Substances 0.000 title claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 title description 4
- 239000004698 Polyethylene Substances 0.000 claims abstract description 23
- 239000000835 fiber Substances 0.000 claims abstract description 23
- 229920000785 ultra high molecular weight polyethylene Polymers 0.000 claims abstract description 4
- 150000001875 compounds Chemical class 0.000 claims description 9
- 238000002360 preparation method Methods 0.000 claims description 8
- 229920006231 aramid fiber Polymers 0.000 claims description 6
- 238000010792 warming Methods 0.000 claims description 6
- 238000001816 cooling Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 7
- 239000002131 composite material Substances 0.000 abstract description 6
- 238000010438 heat treatment Methods 0.000 abstract description 3
- 239000000203 mixture Substances 0.000 abstract description 3
- 239000004760 aramid Substances 0.000 abstract 2
- 229920003235 aromatic polyamide Polymers 0.000 abstract 2
- 238000010030 laminating Methods 0.000 abstract 1
- 239000010408 film Substances 0.000 description 5
- 239000003292 glue Substances 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 229920006262 high density polyethylene film Polymers 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000007731 hot pressing Methods 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000004834 spray adhesive Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
- Aiming, Guidance, Guns With A Light Source, Armor, Camouflage, And Targets (AREA)
Abstract
The present invention relates to a method for making PE weftless fabric plate material. It adopts composite weftless fabric as base material, and utilizes the following steps: using more than two layers of high-performance PE one-way weftless fabrics, crossed laminating every layer according zero deg./90 deg. heating to 122-128 deg.C, applying 5 MPa pressure, preheating, when the interior temp. of weftless fabric is rised to 125 deg.C, applying 10-25 MPa pressure, retaining constant temp. and constant pressure for 30-40 min, cooling hot plate, retaining constant pressure and cooling to 30-40 deg.C so as to can obtain the invented product. It can adopt aramid fibre one-way weftless fabric, also can adopt high-strength high-modulus polyethylene fibre one-way weftness fabric and aramid fibre one-way weftless fabric mixture.
Description
Technical field:
The present invention relates to the preparation method of the PE composite welfless cloth sheet material of a kind of high-performance, high strength, high-modulus, what relate to is physics preparation method and the shellproof product applied technical field that protects that composite fibre does not have latitude cloth.
Background technology:
General no latitude cloth, major part is used for industry, in industries such as chemistry, environmental protection because the restriction of its low performance, be applied in shellproof protect in the product still rare.
At present, having a kind of is to be shop, the whole footpath silk impregnation streamline of representative with the U.S., dutch company, the product of making is by four layers of fiber pairwise orthogonal compound " UD " cloth, this method have shop silk evenly, an advantage of high production efficiency, have also that equipment has high input, a complex process, the loaded down with trivial details shortcoming of operation.
Summary of the invention:
Purpose of the present invention is to provide the PE composite fibre of a kind of high-performance, high strength, high-modulus not have the preparation method of latitude cloth sheet material.
Technical scheme of the present invention is as follows:
A kind of preparation method of high-performance composite no-weft PE fiber cloth sheet material, at first be that the high performance PE fiber is layered on the HDPE film equably, make to bond securely between fiber and film, fiber and fiber and get up into unidirectional no latitude cloth by spraying thermoplasticity high-ductility glue, then unidirectional no latitude cloth quadrature is stacked and be hot pressed into compound no latitude cloth UD, high-performance composite no-weft PE fiber cloth completes on special equipment.
Make base material with the compound no latitude cloth that said method is made, be applied in shellproof sheet material aspect, be to adopt the unidirectional no latitude cloth of high performance PE more than 2 layers, every layer of 0 °/90 ° quadrature stack, be warming up to 122--128 ℃, give 5Mpa pressure and carry out preheating, when temperature rises to 125 ℃ in the no latitude cloth, press 10--25Mpa pressure, and kept constant temperature and pressure 30-40 minute; Hot plate is cooled off, and keep constant voltage, promptly finish when temperature is cooled to 30--40 ℃.
But institute's panel multilayer stacks, and can all be the unidirectional no latitude cloth of aramid fiber, also can be that unidirectional no latitude cloth of high-strength high-modulus polyethylene fiber and the unidirectional no latitude cloth of aramid fiber mix to intersect and stacks.
The no latitude cloth made from this law is the fine and close thing of a kind of white, soft, good bandability, flex life is long, in light weight, insensitive to moisture, with this no latitude cloth (" UD ") more than 40 layers quadrature stack or be hot pressed into sheet material, can be made into the bulletproof anti-puncturing clothing, lightweight bulletproof helmet, the alert shield of using, bulletproof car, the armour of light tank and dual-purpose panzer, product thickness is from 7.5mm--90mm, can prevent effectively that other bullets of various level are as 51 formula 7.62mm lead for retractable pencils of 54 pistols emission, steel core bullet (bullet speed 420-450m/s), 51 formula 7.61mm lead for retractable pencils of 79 mini-submachine guns emission, steel core bullet (bullet speed 505--520m/s), 56 formula rifle steel core bullets and armor-piercing bullet etc., the blunt effect of hindering is descended significantly after being subjected to attack, stopping power to the oblique fire bullet is better, and the ricochet phenomenon of hurting sb.'s feelings does not take place.This material can use separately, also can be compound with other material, and be a kind of very desirable new material.
The specific embodiment:
With the density polyethylene film with high is matrix, the high performance PE fiber is evenly distributed on film, and thermoplasticity high-ductility glue makes between fiber by spraying, bonding closely between fiber and film, unidirectional no latitude cloth, stack by quadrature then, be hot pressed into compound no latitude cloth " UD ".
The technological process of production is:
Shop HDPE film → high performance PE fiber → shop silk → spray adhesive → dry moulding → section → unidirectional no latitude cloth;
Unidirectional no latitude cloth is horizontal--and-quadrature is compound → hot pressing → cooling forming → compound no latitude cloth (" UD ").
Determine the roller girth according to user's needs;
Determine no latitude cloth surface density according to customer requirements;
Determine gel content according to customer requirements;
Adhesive is selected in requirement according to different product for use: thermoplastic resin (EVA, fourth receive glue, butadiene-styrene rubber, PVB, PVA, EEA, SBS, SIS, TRR etc.) and solvent (industrial naptha, anhydrous industrial alcohol, toluene, acetone, cyclohexane etc.) are mixed with the high viscosity glue that concentration is 5-20%;
At the HDPE film of 2 of roller upper berth one decks, fiber is fixed on the roller after by deflector roll.Behind the starter motor, start wrapping machine by the adjusting gearbox and begin to twine.In winding process, it is constant that fiber tension keeps.When fiber was layered on the roller equably, glue also was sprayed at fiber and film surface by spray gun, stopped to twine when fiber is wound to suitable width, closed wrapping machine, will not have latitude cloth and cut off after drying 5-20 minute, promptly obtained unidirectional no latitude cloth.
Unidirectional no latitude cloth is cut into required size, per two layers of 90 ° of quadrature stack, putting into the special-purpose liquid that is warming up to 110--125 ℃ takes by force on the machine hot-die plate, add 16Mpa pressure, constant temperature and pressure kept 5-15 minute down, closed heating system then, started cooling system, under constant voltage, hot plate is cooled to below 70 ° and can opens hot plate, be able to compound no latitude cloth " UD ".
The shellproof sheet material of preparation high performance PE:
Adopt the unidirectional no latitude cloth of high performance PE more than 2 layers, every layer of 0 °/90 ° quadrature stack, and are warming up to 122--128 ℃, give 5Mpa pressure and carry out preheating, when temperature rises to 125 ℃ in the no latitude cloth, press 10--25Mpa pressure, and keep constant temperature and pressure 30-40 minute; Hot plate is cooled off, and keep constant voltage, promptly finish when temperature is cooled to 30--40 ℃.
But institute's panel multilayer stacks, and can all be the unidirectional no latitude cloth of aramid fiber, also can be that unidirectional no latitude cloth of high-strength high-modulus polyethylene fiber and the unidirectional no latitude cloth of aramid fiber mix to intersect and stacks.
The technological process of production:
High performance PE does not have latitude cloth → cutting → stack in order → preheating → hot pressing → cooling forming → finished product cutting: high performance PE is not had latitude cloth be cut into the needed shape of user, size; Stack in order: will cut out good no latitude cloth sheet in order 90 ° of quadratures stack; Preheating: the cloth sheet of folding is put into the mould that is warming up to 120--130 ℃, and 5Mpa pressure carries out preheating in addition, rises to 120--128 ℃ until cloth sheet central temperature; Hot-forming: as pressure to be risen to 18-20MPa, kept the mould constant temperature and pressure 20-35 minute, fiber and matrix are combined closely.Cooling: close the hydraulic press heating system, start cooling system, and keep original pressure, rapidly mold temperature is reduced to below 40 ℃, opening mold promptly makes high performance PE armour finished product.
Get the unidirectional no latitude cloth of 30-350 layer left and right sides high performance PE, be cut into required size on request, every layer of 90 ° of quadrature stack then.The special hydraulic press hot plate is warming up to 122--128 ℃, the high performance PE of folding is not had latitude cloth put into hot plate, give 5Mpa pressure and carry out preheating, when temperature rises to 125 ℃ in the no latitude cloth, press 18--20Mpa pressure, and kept constant temperature and pressure 30-40 minute; Close inlet valve, hot plate is cooled off, and keep constant voltage, when temperature was cooled to below 30--40 ℃, die sinking obtained a thickness and is the high performance PE armour about 4.5cm; Get such two armours and be stacked together, the steel armour of alternative amphibious tank is resisted the shooting of armor-piercing bullet, alleviates the deadweight of tank greatly.
Claims (2)
1, a kind of PE does not have the preparation method of latitude cloth sheet material, adopt compound no latitude cloth to make base material, it is characterized in that: be by the unidirectional no latitude cloth of high performance PE more than 2 layers, every layer of 0 °/90 ° quadrature stack, be warming up to 122--128 ℃, give 5Mpa pressure and carry out preheating, when temperature rises to 125 ℃ in the no latitude cloth, press 10--25Mpa pressure, and kept constant temperature and pressure 30-40 minute; Hot plate is cooled off, and keep constant voltage, finish when temperature is cooled to 30--40 ℃.
2, PE according to claim 1 does not have the preparation method of latitude cloth sheet material, it is characterized in that: can all adopt the unidirectional no latitude cloth of aramid fiber, also can adopt unidirectional no latitude cloth of high-strength high-modulus polyethylene fiber and the unidirectional no latitude cloth of aramid fiber to mix intersection and stack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03109121 CN1223452C (en) | 2000-07-13 | 2000-07-13 | Production method of PE weftless fabric board material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03109121 CN1223452C (en) | 2000-07-13 | 2000-07-13 | Production method of PE weftless fabric board material |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB001098594A Division CN1133768C (en) | 2000-07-13 | 2000-07-13 | Making process, production equipment and application of high-performance composite no-weft PE fiber cloth |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1515406A true CN1515406A (en) | 2004-07-28 |
| CN1223452C CN1223452C (en) | 2005-10-19 |
Family
ID=34239196
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 03109121 Expired - Lifetime CN1223452C (en) | 2000-07-13 | 2000-07-13 | Production method of PE weftless fabric board material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1223452C (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101386222B (en) * | 2007-09-14 | 2010-08-18 | 四川得阳化学有限公司 | Manufacture method of high fire-retardancy aramid fiber laminated sheet containing heteroaromatic ring |
| CN102209876A (en) * | 2008-11-07 | 2011-10-05 | 帝人芳纶有限公司 | Penetration-resistant material |
| CN102538589A (en) * | 2011-12-16 | 2012-07-04 | 宁波荣溢化纤科技有限公司 | Ultrahigh molecular weight polyethylene bulletproof plate |
| CN104228062A (en) * | 2013-06-20 | 2014-12-24 | 郑州中远防务材料有限公司 | Unidirectional fabric, non-woven fabric, preparation methods of fabrics and non-woven fabric product |
| CN104534931A (en) * | 2014-11-21 | 2015-04-22 | 浙江立泰复合材料有限公司 | Bulletproof Polyethylene (PE) plate and production method thereof |
| CN106626689A (en) * | 2016-09-27 | 2017-05-10 | 山东通佳机械有限公司 | Unidirectional cloth continuous orthometric compositing equipment and process |
| CN108783801A (en) * | 2018-06-21 | 2018-11-13 | 江苏安卡新材料科技有限公司 | A kind of shellproof luggage case and preparation method thereof |
| CN108790303A (en) * | 2018-06-21 | 2018-11-13 | 江苏安卡新材料科技有限公司 | A kind of shellproof blackboard and preparation method thereof |
| CN114161807A (en) * | 2021-12-09 | 2022-03-11 | 江苏安卡新材料科技有限公司 | Manufacturing method of bulletproof plate |
-
2000
- 2000-07-13 CN CN 03109121 patent/CN1223452C/en not_active Expired - Lifetime
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101386222B (en) * | 2007-09-14 | 2010-08-18 | 四川得阳化学有限公司 | Manufacture method of high fire-retardancy aramid fiber laminated sheet containing heteroaromatic ring |
| CN102209876A (en) * | 2008-11-07 | 2011-10-05 | 帝人芳纶有限公司 | Penetration-resistant material |
| CN102538589A (en) * | 2011-12-16 | 2012-07-04 | 宁波荣溢化纤科技有限公司 | Ultrahigh molecular weight polyethylene bulletproof plate |
| CN104228062A (en) * | 2013-06-20 | 2014-12-24 | 郑州中远防务材料有限公司 | Unidirectional fabric, non-woven fabric, preparation methods of fabrics and non-woven fabric product |
| CN104534931A (en) * | 2014-11-21 | 2015-04-22 | 浙江立泰复合材料有限公司 | Bulletproof Polyethylene (PE) plate and production method thereof |
| CN106626689A (en) * | 2016-09-27 | 2017-05-10 | 山东通佳机械有限公司 | Unidirectional cloth continuous orthometric compositing equipment and process |
| CN108783801A (en) * | 2018-06-21 | 2018-11-13 | 江苏安卡新材料科技有限公司 | A kind of shellproof luggage case and preparation method thereof |
| CN108790303A (en) * | 2018-06-21 | 2018-11-13 | 江苏安卡新材料科技有限公司 | A kind of shellproof blackboard and preparation method thereof |
| CN114161807A (en) * | 2021-12-09 | 2022-03-11 | 江苏安卡新材料科技有限公司 | Manufacturing method of bulletproof plate |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1223452C (en) | 2005-10-19 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: NINGBO DACHENG NEW MATERIAL CO., LTD. Free format text: FORMER OWNER: CHEN CHENGSI Effective date: 20080801 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20080801 Address after: Zhejiang Cixi Economic Development Zone Haitong Road (West) Dacheng new material Limited by Share Ltd Patentee after: Ningbo Dacheng Advanced Material Co., Ltd. Address before: Zhejiang city in Cixi Province Economic and Technological Development Zone hu Chong Road development new materials company into four Patentee before: Chen Chengsi |
|
| CP02 | Change in the address of a patent holder |
Address after: 315336 No.88 Binhai Third Road, Hangzhou Bay New Area, Ningbo City, Zhejiang Province (within Dasheng company) Patentee after: NINGBO DACHENG ADVANCED MATERIAL Co.,Ltd. Address before: 315300, Zhejiang Cixi Economic Development Zone Haitong Road (West) Dacheng new material Limited by Share Ltd Patentee before: NINGBO DACHENG ADVANCED MATERIAL Co.,Ltd. |
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| CP02 | Change in the address of a patent holder | ||
| CX01 | Expiry of patent term |
Granted publication date: 20051019 |
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| CX01 | Expiry of patent term |