CN1500578A - Hot-pressing sintering method and mould for ceramic, carbide products - Google Patents
Hot-pressing sintering method and mould for ceramic, carbide products Download PDFInfo
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- CN1500578A CN1500578A CNA021340625A CN02134062A CN1500578A CN 1500578 A CN1500578 A CN 1500578A CN A021340625 A CNA021340625 A CN A021340625A CN 02134062 A CN02134062 A CN 02134062A CN 1500578 A CN1500578 A CN 1500578A
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Abstract
The present invention is ceramic and hard alloy heat pressing and sintering process and mold. The heat pressing and sintering process includes cold pressing powder material to form plain blank, painting demolding agent, mounting partitioning boards and upper and lower punching head of hot pressing mold, and heat pressing and sintering inside a hot press and at 10-50 MPa pressure and 1200-2000 deg.c temperature. The hot pressing mold includes mold jacket, partition boards inside the mold cavity, and upper and lower punching head. The process can produce over 100 pieces of heat pressed and sinter product and has the advantages of less impurity mixed, high product quality, low production cost, long mold service life, etc.
Description
Technical field
The invention belongs to pottery and CEMENTED CARBIDE PRODUCTION method and adopt the mould of this method, the particularly a kind of hot-pressing sintering method of single mode multilayer, many goods of each layer and mould that this method adopted of adopting.Especially be suitable for the production of pottery and carbide chip etc.
Background technology
At present, hot pressing and sintering technique in pottery, the hard metal article production is to adopt the powder that directly adds the goods prescription in mould, be heated to sinter molding under 1200 °~2000 ℃ and the pressure on the hot press indirectly or directly then, the blank after the moulding or again through grinding or through cutting into finished products such as circle, square, triangle, rhombus at 10~50Mpa.This method is owing to adopt Thermocompressed sintering and forming behind the loose powder adding die cavity, both existed and easily brought impurity into, cause quality of item to reduce, exist goods easily and the disadvantage of die cavity adhesion, mold damage again, can only produce 1~2 owing to single mode in addition at every turn, thereby have the defective that productivity ratio is low, production cost is high again.
Summary of the invention
The objective of the invention is defective at the background technology existence, research and design is a kind of to adopt more than single mode multilayer, each layer pottery, the hot-pressing sintering method and the mould of hard metal article, boost productivity and Products Quality to reach, effectively reduce production costs, prolong purposes such as die life.
Solution of the present invention is the pottery or the carbide alloy powder of the need hot pressed sintering that will prepare earlier, cold pressing and make goods biscuit (blank) and again the biscuit layering is packed in the die cavity, separate with dividing plate between layer and the layer, releasing agent is evenly coated on the surface of blank, upper and lower drift is respectively from the upper and lower pressurization simultaneously of die cavity, the goods good through hot pressed sintering withdraw from die cavity, just make required pottery and hard metal article through grinding dressing.Therefore, the inventive method comprises:
A, compacting biscuit: pottery that will prepare or carbide alloy powder are measured on request and are placed conventional pressing mold to be cold-pressed into goods biscuit (blank), and the intensity that makes biscuit reaches 30~50% of goods final strength, the demoulding, dry back on the biscuit surface and endoporus evenly coat releasing agent, airing is stand-by;
B, releasing agent is also coated on all surfaces that contacts with biscuit on hot pressing die inner chamber, dividing plate, behind the airing with the biscuit proper alignment on the dividing plate of each layer, last layer is also established a dividing plate, and the upper and lower drift of packing into;
C, hot-forming: the mould of the biscuit of will packing into places in the hot press, and hot pressed sintering is 30~90 minutes under 10~50Mpa pressure and 1200 °~2000 ℃ temperature, and the demoulding after cooling off, grinding dressing get product again.
Above-mentioned in 1200 °~2000 ℃ temperature ranges hot pressed sintering, its mode of heating both can be direct heating, also can adopt indirect.And described pottery and carbide alloy powder both can contain binding agent, also can not contain binding agent; And dried biscuit both can remove binding agent, also can not remove binding agent.
And the hot pressed sintering that above-mentioned hot-pressing sintering method adopted comprises die sleeve, die cavity, drift with mould; Key is that this mould also comprises the dividing plate with each layer blank (being biscuit) and blank and drift isolation; Drift then is upper and lower drift; Each dividing plate cooperates with the die cavity wall activity and can be along the upper and lower slip of mould intracavity wall, and upper and lower drift is then movable to be placed on the corresponding upper and lower dividing plate.
And described die sleeve is inside and outside die sleeve, and its die cavity both can be the parallelogram die cavity according to article shape, the porous type die cavity that the cylindrical hole of the isolation mutually of also can serving as reasons is formed.The present invention is owing to adopt elder generation that raw meal is cold-pressed into biscuit, adopt more than multilayer, each layer hot pressing die again, Thermocompressed sintering and forming on hot press, in sintering process, be difficult for bringing into impurity, can adhesion between blank and die cavity and the blank, one time the hot pressing sintering reaches more than 100 goods such as triangle, quadrangle or circle, and mould can use more than ten times repeatedly.Quality of item is good, profile is neat thereby have, and production cost is low, and productivity ratio can improve characteristics such as ten to tens of times and die life be long than background technology.
Accompanying drawing and description of drawings
Fig. 1, for structure of the present invention and user mode schematic diagram;
Fig. 2, be the vertical view (A-A) of Fig. 1;
Fig. 3, be embodiment 2 structures and user mode schematic diagram; Fig. 4 is the vertical view of Fig. 3.
Among the figure: 1, outer die casing, 2, interior die sleeve, 3, upper punch, 4, dividing plate, 5, blank, 6, low punch, 7, die cavity.
Embodiment 1
Present embodiment is an example to produce 16.5 * 16.5 * 8.5mm blade:
A, at first with the AI of conventional requirement
2O
3/ SiCw composite powder places pressing mold to be cold-pressed into 16.5 * 16.5 * 18mm biscuit (blank 5), and the BN releasing agent is evenly coated on each biscuit surface in dry a little back, and dry back is stand-by;
B, also evenly coat the BN releasing agent with the contact-making surface of blank 5 at the inwall of die cavity 7 and dividing plate 4, and airing, after then low punch 6 and base spacer 4 being loaded on the bottom of die cavity 7, put biscuit (being blank 5), dividing plate 4 and upper punch 3 more successively, present embodiment is put 6 layers of totally 54 biscuits, 7 dividing plate;
C, be placed in the above-mentioned interior die sleeve 2 of loading onto biscuit in the outer die casing 1 after, place in 40 tons of vacuum hotpressing machines, hot pressed sintering is 60 minutes under 35Mpa pressure and 1600 °~1680 ℃ temperature, and the demoulding promptly gets hot-pressed product after cooling off then, and these goods are end article through grinding slightly.
Present embodiment outer die casing 1, interior die sleeve 2, upper and lower drift: 3,6, dividing plate 4 all adopts high purity graphite to make, wherein: outer die casing 1, internal diameter φ 100mm, wall thickness 30mm, high 260mm; Interior die sleeve 2 external diameter φ 100mm, die cavity 7 shaft sections 41.0 * 41.0mm, height also are 260mm; Dividing plate 4 and upper and lower drift 3,6 shaft sections are 40.5 * 40.5mm, the thick 8mm of each dividing plate, the thick 50mm that is of upper and lower drift.
Embodiment 2
Present embodiment is an example with the goods of producing φ 16.5 * 8.5:
At first with Si
3N
4The biscuit (blank 5) that composite powder is colded pressing and made φ 16.5 * 18mm, totally 42, each die cavity is adorned base separately, and dress base and sintering method and embodiment 1 are together.
The inside and outside footpath of outer die casing 1 in the present embodiment mould, high and in die sleeve 2 external diameter, high all with embodiment 1 together, die cavity 7 present embodiments adopt 7 cylinder hole shape die cavitys that diameter is φ 16.65mm, upper and lower drift 3,6 also respectively is 7 drifts, punch diameter φ 16.5mm, and height is 50mm; Dividing plate 4 diameters are φ 16.5mm, thick 8mm, totally 49.The material of above-mentioned each parts of mould also is high purity graphite.
Claims (5)
1, the hot-pressing sintering method of a kind of pottery, hard metal article; It is characterized in that this method comprises:
A, compacting biscuit: pottery that will prepare or carbide alloy powder are measured on request and are placed conventional pressing mold to be cold-pressed into the goods biscuit, and the intensity that makes biscuit reaches 30~50% of goods final strength, releasing agent is evenly coated on the biscuit surface in the demoulding, dry back, and airing is stand-by;
B, also coat releasing agent on hot pressing die inner chamber, surface that dividing plate is all to be contacted with biscuit, behind the airing with the biscuit proper alignment on the dividing plate of each layer, last layer is also established a dividing plate, and the upper and lower drift of packing into;
C, hot-forming: the mould of the biscuit of will packing into places in the hot press, and hot pressed sintering is 30~90 minutes under 10~50Mpa pressure and 1200 °~2000 ℃ temperature, and the demoulding after cooling off, grinding dressing get product again.
2, press the hot-pressing sintering method of the described goods of claim 1; It is characterized in that described hot pressed sintering, its mode of heating both can be direct heating, also can adopt indirect.
3, press the hot-pressing sintering method of the described goods of claim 1; It is characterized in that described pottery and carbide alloy powder both can contain binding agent, also can not contain binding agent; And dried biscuit both can remove binding agent, also can not remove binding agent.
4, by the hot-pressing sintering method mould therefor of the described goods of claim 1, comprise die sleeve, die cavity, drift; It is characterized in that this mould also comprises the dividing plate with each layer blank and blank and drift isolation; Drift then is upper and lower drift; Each dividing plate cooperates with the die cavity wall activity and can be along the upper and lower slip of mould intracavity wall, and upper and lower drift is then movable to be placed on the corresponding upper and lower dividing plate.
5, by the described mould of claim 4; It is characterized in that described die sleeve is inside and outside die sleeve, its die cavity both can be the parallelogram die cavity according to article shape, the porous type die cavity that the cylindrical hole of the isolation mutually of also can serving as reasons is formed.
Priority Applications (1)
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CN 02134062 CN1287937C (en) | 2002-11-15 | 2002-11-15 | Hot-pressing sintering method and mould for ceramic, carbide products |
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CN 02134062 CN1287937C (en) | 2002-11-15 | 2002-11-15 | Hot-pressing sintering method and mould for ceramic, carbide products |
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CN1500578A true CN1500578A (en) | 2004-06-02 |
CN1287937C CN1287937C (en) | 2006-12-06 |
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CN 02134062 Expired - Fee Related CN1287937C (en) | 2002-11-15 | 2002-11-15 | Hot-pressing sintering method and mould for ceramic, carbide products |
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Cited By (10)
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CN101879634A (en) * | 2010-06-21 | 2010-11-10 | 晶日金刚石工业有限公司 | Forming device of diamond tooth-dividing sintered saw bits |
CN101352792B (en) * | 2008-07-24 | 2010-12-08 | 泉州众志金刚石工具有限公司 | Method for producing diamond tool head |
CN102632238A (en) * | 2012-04-05 | 2012-08-15 | 华南师范大学 | Sintering mould |
CN103691953A (en) * | 2012-09-27 | 2014-04-02 | 宁波江丰电子材料有限公司 | Manufacturing method of tungsten-titanium target material and manufacturing method of tungsten-titanium target material combination |
CN104084898A (en) * | 2014-06-30 | 2014-10-08 | 秦皇岛市道天高科技有限公司 | Ultrahard abrasive tool manufacturing method |
CN104690811A (en) * | 2015-03-16 | 2015-06-10 | 中国科学院福建物质结构研究所 | Hot pressing mold easy to de-mold and method for preparing porous structure ceramic by hot pressing mold |
CN106938334A (en) * | 2017-02-28 | 2017-07-11 | 华南理工大学 | A kind of porous metal fiber sintered plate molding device based on numerical optimization |
CN107855531A (en) * | 2017-12-14 | 2018-03-30 | 哈尔滨工业大学 | A kind of method that hot pressed sintering powder metallurgy high flux prepares metal-base composites |
CN109648688A (en) * | 2019-01-29 | 2019-04-19 | 湘潭大学 | A kind of two-dimensional gradient ceramic cutting tool material green compact molding die and tabletting method |
CN111072392A (en) * | 2019-11-25 | 2020-04-28 | 宁波江丰粉末冶金有限公司 | Production method of annular ceramic product |
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- 2002-11-15 CN CN 02134062 patent/CN1287937C/en not_active Expired - Fee Related
Cited By (15)
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CN101352792B (en) * | 2008-07-24 | 2010-12-08 | 泉州众志金刚石工具有限公司 | Method for producing diamond tool head |
CN101879634A (en) * | 2010-06-21 | 2010-11-10 | 晶日金刚石工业有限公司 | Forming device of diamond tooth-dividing sintered saw bits |
CN101879634B (en) * | 2010-06-21 | 2012-07-04 | 晶日金刚石工业有限公司 | Forming device of diamond tooth-dividing sintered saw bits |
CN102632238B (en) * | 2012-04-05 | 2015-04-29 | 华南师范大学 | Sintering mould |
CN102632238A (en) * | 2012-04-05 | 2012-08-15 | 华南师范大学 | Sintering mould |
CN103691953A (en) * | 2012-09-27 | 2014-04-02 | 宁波江丰电子材料有限公司 | Manufacturing method of tungsten-titanium target material and manufacturing method of tungsten-titanium target material combination |
CN103691953B (en) * | 2012-09-27 | 2016-04-06 | 宁波江丰电子材料股份有限公司 | The manufacture method of the manufacture method of tungsten titanium target material and tungsten titanium target material combination |
CN104084898A (en) * | 2014-06-30 | 2014-10-08 | 秦皇岛市道天高科技有限公司 | Ultrahard abrasive tool manufacturing method |
CN104690811A (en) * | 2015-03-16 | 2015-06-10 | 中国科学院福建物质结构研究所 | Hot pressing mold easy to de-mold and method for preparing porous structure ceramic by hot pressing mold |
CN106938334A (en) * | 2017-02-28 | 2017-07-11 | 华南理工大学 | A kind of porous metal fiber sintered plate molding device based on numerical optimization |
CN106938334B (en) * | 2017-02-28 | 2019-01-15 | 华南理工大学 | A kind of porous metal fiber sintered plate molding device based on numerical optimization |
CN107855531A (en) * | 2017-12-14 | 2018-03-30 | 哈尔滨工业大学 | A kind of method that hot pressed sintering powder metallurgy high flux prepares metal-base composites |
CN109648688A (en) * | 2019-01-29 | 2019-04-19 | 湘潭大学 | A kind of two-dimensional gradient ceramic cutting tool material green compact molding die and tabletting method |
CN111072392A (en) * | 2019-11-25 | 2020-04-28 | 宁波江丰粉末冶金有限公司 | Production method of annular ceramic product |
CN111072392B (en) * | 2019-11-25 | 2022-07-29 | 宁波江丰热等静压技术有限公司 | Production method of annular ceramic product |
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