Background technology
Fig. 1 is the cut-open view of traditional color electrophotographic image forming apparatus.As shown in Figure 1, be provided with charging device 15, a plurality of laser scan unit 30, a plurality of developing cell 17, transfer roll 21 and photographic fixing hot-rolling (fusing roller) 22 round photoreceptor lamellar (web) 14, this photoreceptor lamellar 14 is by three rollers 11,12 and 13 supportings, along ring-type (sealing) path circular flow.
In the said structure, if the photoscanning of sending from laser scan unit 30 is to photoreceptor lamellar 14, the photoreceptor lamellar charges to predetermined electrostatic potential equably by charging device 15, electrostatic latent image corresponding to picture information is formed by the relative electrostatic potential difference between first and the second portion, wherein in first, the light that laser scan unit 30 sends is scanned, and in second portion, the light that laser scan unit 30 sends is not scanned.Then, toner is applied to electrostatic latent image from developing cell 17 and forms toner image.Be formed on following the finishing of printing of the toner image on the photoreceptor lamellar 14: with toner image be transferred to the transfer roll 21 that rotates when photoreceptor conveying belt 14 contacts on; Then toner image is transferred on one page printer paper S from transfer roll 21, this printer paper S inserts transfer roll 21 and printer paper S is pressed against between the photographic fixing hot-rolling 22 on the transfer roll 21, and like this, by heat and pressure, toner image is to printer paper S.
Fig. 2 is a skeleton view, is illustrated in the example of laser scan unit used in traditional color electrophotographic image forming apparatus shown in Figure 1.As illustrated in fig. 1 and 2, each laser scan unit 30 comprises photo-generator (photogenerator) 31, rotatable mirror polygon 32, lens unit 33 and motor 36.Rotatable mirror polygon 32 is provided with a plurality of reflecting surfaces, and with the rotating shaft coupling of the motor 36 that rotatable mirror polygon 32 is rotated.Send and be incident to from photo-generator 31 on the reflecting surface of rotatable mirror polygon 32 light because of the rotation of rotatable mirror polygon 32 at main scanning direction M upper deflecting, the light of deflection incides on the photoreceptor lamellar 14 through lens unit 33.
In order to form coloured image, need four laser scan units 30, will be scanned up to respectively on the photoreceptor lamellar 14 corresponding to the electrostatic latent image of four kinds of colors (yellow, magenta, cyan and black).In addition, need synchronous detection unit 34 to control the independent scan operation of each laser scan unit 30, wherein synchronous detection unit 34 coupling is scanned up to the synchronism between the motor driver 37 of light and 36 rotations of control motor on the photoreceptor conveying belt 14 along main scanning direction M.Synchronous detection unit 34 and motor driver 37 are together by system control unit 35 controls.
Have as mentioned above at imaging device under the situation of four laser scan units 30, it is big that the size of imaging device must become.Therefore, this big imaging device is difficult to satisfy the trend of recent demand small, light device.In addition, because each laser scan unit 30 has lens unit 33 and motor driver 37, thereby the component costs of laser scan unit 30 and its assembly cost also increase.In addition, because the departure of each motor 36 may produce the color registration error.
In order to address the above problem, as shown in Figure 3, proposed a plurality of catoptrons 43 are installed in four laser scan units 30, make a plurality of photo-generators 42 light is emitted on the rotatable mirror polygon 41, and the light that is sent is scanned up on the photoreceptor medium 44 respectively through different light paths at different directions.
Yet, because must be with catoptron 43 in the method for above-mentioned proposition, catoptron 43 must be provided with to such an extent that can not stop the light path of the light that photo-generator 42 sends.Therefore, for satisfy simultaneously again in the small space that catoptron 43 is installed in four laser scan units 30 above-mentioned condition be have circumscribed.As a result, the size of imaging device must increase.In addition, exist in light path under the situation of angle error when catoptron 43 is installed, compare with the angle error of the setting angle of catoptron 43, it is its twice that light path departs from, and causes the color registration error of coloured image thus.Thereby, need the plenty of time accurately to assemble and accommodation reflex mirror 43, increase its assembly cost thus.
Summary of the invention
The invention provides a kind of improved laser scan unit, it can be integrated into a plurality of laser scan units in the monomer forming coloured image, and a kind of electrophotographic imaging forming apparatus that adopts this laser scan unit is provided.
Other aspects of the present invention and advantage part are hereinafter set forth, and will be from instructions part apparent or can be to understand by the practice of the present invention.
According to an aspect of the present invention, the laser scan unit that is used for electrophotographic imaging forming apparatus comprises: a plurality of light-sensitive mediums; Driver element with rotating shaft; A plurality of photo-generators that send directional light (light or laser beam); A plurality of rotatable mirror polygons, the light beam that its deflection (reflection) photo-generator sends along main scanning direction with predetermined angular range so that with photoscanning on corresponding of the light-sensitive medium of advance on the sub scanning direction (moving); A plurality of rotatable mirror polygons, they are stacked on the driver element, with corresponding photo-generator coupling and with the rotating shaft coupling of driver element, rotate thereupon; A plurality of first lens, they are installed in respectively on the light path of the light between photo-generator and the rotatable mirror polygon, and assemble the light on the sub scanning direction; And a plurality of second lens, they with the optical convergence of rotatable mirror polygon deflection on light-sensitive medium.
In laser scan unit, a plurality of first lens and a plurality of second lens can be integrated into a monomer respectively.And the reflecting surface of rotatable mirror polygon can tilt with respect to sub scanning direction.
According to a further aspect in the invention, electrophotographic imaging forming apparatus comprises: light-sensitive medium; Laser scan unit, its with photoscanning to the light-sensitive medium to form electrostatic latent image; A plurality of developing cells, its with the toner supply electrostatic latent image to form toner image; Transfer printing unit, it is transferred to toner image on one page printer paper; And fixation unit, its with toner image on printer paper.
Laser scan unit comprises: a plurality of photo-generators that send directional light; A plurality of rotatable mirror polygons, the light beam in predetermined angular range that its deflection electric signal generator sends along main scanning direction, with beam flying on the light-sensitive medium of (moving) of advancing on the sub scanning direction, rotatable mirror polygon is stacked on the driver element, with mate corresponding photo-generator and with the rotating shaft of driver element coupling, rotate thereupon; A plurality of first lens, they are installed in respectively on the light path of the light between photo-generator and the rotatable mirror polygon, and assemble the light on the sub scanning direction; And a plurality of second lens, they with the optical convergence of rotatable mirror polygon deflection on corresponding of light-sensitive medium.
In electrophotographic imaging forming apparatus, light-sensitive medium can comprise the photosensitive drums identical with photo-generator quantity.In addition, light-sensitive medium can comprise along the photoreceptor lamellar of ring-type (sealing) path circular flow.
Embodiment
Describe currently preferred embodiment of the present invention now in detail, its example is shown in the drawings, and wherein identical Reference numeral identifies components identical from start to finish.By describing embodiment with reference to the accompanying drawings is in order to explain the present invention.
The embodiment that describes below relates to laser scan unit, and it is restrainted light (four light beams or four laser beam) by emission corresponding to four of four kinds of colors (black (K), cyan (C), magenta (M), yellow (W)) and forms coloured image.
Fig. 4 is the cut-open view that illustrates according to first embodiment of electrophotographic imaging forming apparatus of the present invention.
As shown in Figure 4, imaging device comprises: laser scan unit 210, four photosensitive drums 220 (220-Y, 220-M, 220-C and 220-K), four developing cell 230 (230-Y, 230-M, 230-C and 230-K), transfer printing unit and fixation unit 260 with transfer belt 240.Laser scan unit 210 is scanned up to light (light beam or laser beam) by uniform charging corresponding to four photosensitive drums 220 of predetermined electrostatic potential respectively and goes up to form electrostatic latent image.The toner of four kinds of colors of four developing cell 230 usefulness (that is, black (K), cyan (C), magenta (M) and yellow (W)) developing electrostatic latent image forms toner image.The toner image of four kinds of color toners in being formed on four photosensitive drums 220 on corresponding is transferred to transfer belt 240, forms to superpose successively after the full-colour image, and transfer belt 240 is transferred to toner image (full-colour image) on one page printer paper S.Toner image transfer printing printer paper S is thereon also pushed in fixation unit 260 heating, with toner image on printer paper S.Usually, provide the input tray 250 of printer paper S to be placed in the main body of imaging device.
In said structure, the formation of coloured image is following to be carried out.At first, if four photosensitive drums 220 are by the extremely predetermined electrostatic potential of charging device (not shown) uniform charging, then on to photosensitive drums 220 corresponding one of a branch of in laser scan unit 210 scanning light beams, first electrostatic latent image that formation will be developed corresponding to first kind of color.For example,, be formed on first electrostatic latent image on the photosensitive drums 220Y with yellow (Y) toner development, form yellow (Y) image thus corresponding to yellow (Y) corresponding to the developing cell 230Y of yellow (Y) if determine that yellow (Y) is first kind of color.So yellow (Y) image that forms then is transferred on the transfer belt 240 from photosensitive drums 220Y.
Second electrostatic latent image corresponding to second kind of color that then, will develop forms by the charging device and the laser scan unit 210 of charging and another photosensitive drums 220 of exposing respectively.For example, if determine that magenta (M) is second kind of color, then be formed on second electrostatic latent image on the photosensitive drums 220M with magenta (M) toner development, thereby form magenta (M) image corresponding to magenta (M) corresponding to the developing cell 230M of magenta (M).Magenta (M) image on being transferred to it transfer printing during the transfer belt 240 of yellow (Y) image with yellow (Y) image overlay.At this moment, the rotation of the exposure of laser scan unit 210, photosensitive drums 220 and the translational speed of transfer belt 240 are precisely controlled, feasible yellow (Y) image and magenta (M) image overlay and accurately transfer printing.
Utilize said method, make as the third color cyan (C) image and as black (K) image developing of the 4th kind of color and transfer printing successively, thus, full-colour image is formed on the A place, position of transfer belt shown in Figure 4 240.Full-colour image is transferred on the printer paper S, and printer paper S supplies between transfer belt 240 and the transfer printing backing roll 241 from input tray 250, and printer paper S makes the complete photographic fixing of full-colour image on printer paper S being heated when the fixation unit 260 and pressurized.
Although in this embodiment shown in Figure 4, four photosensitive drums 220Y, 220M, 220C and 220K are as light-sensitive medium, and transfer belt 240 is as transfer printing unit, but also can be as shown in Figure 5, be used as light-sensitive medium along ring-type (sealing) path round-robin photoreceptor lamellar 270, and transfer roll 280 is as transfer printing unit, according to another embodiment of the present invention another imaging device shown in Fig. 5.In the imaging process of above-mentioned Fig. 5, the toner image of four kinds of colors, for example, the toner image of yellow (Y), magenta (M), cyan (C) and black (K) is sequentially superposeed with this order by developing cell 230, form full-colour image, Die Jia color toner image (full-colour image) is formed on the photoreceptor lamellar 270 then.Then, the color toner image is sent on the printer paper S, and this printer paper S provides between photoreceptor lamellar 270 and transfer roll 280, and photographic fixing are finished color print image thus on printer paper S after process fixation unit 260 then.
Electrophotographic imaging forming apparatus according to the present invention is characterised in that: laser scan unit 210 has a plurality of rotatable mirror polygon that is only rotated by a drive motor, and this feature is different with the traditional imaging device that comprises four laser scan units.
Fig. 6 is the skeleton view of the example of the laser scan unit 210 that adopted in the electrophotographic imaging forming apparatus of Figure 4 and 5.Fig. 7 and 8 is the laser scan unit 210 imaging views on main scanning direction and sub scanning direction that illustrate by Fig. 6.Main scanning direction is represented the direction of every bundle photoscanning on the corresponding photosensitive drums 220, and sub scanning direction is represented the direction that light is arranged or is formed on the direction that is provided with of sweep trace on each photosensitive drums 220.
Laser scan unit shown in Figure 6 comprises: the photo-generator 110 that sends directional light (light beam or laser beam); First lens 120, it collects the light on the sub scanning direction; Rotatable mirror polygon 130, the light on its deflection main scanning direction; And second lens 140, it will be by the optical convergence of rotatable mirror polygon 130 deflections on the surface of light-sensitive medium (that is scanned object).Photo-generator 110, first lens 120, rotatable mirror polygon 130 and second lens, 140 quantity are four, correspond respectively to these four kinds of colors of yellow (Y), magenta (M), cyan (C) and black (K), and be arranged on the sub scanning direction.Among the embodiment shown in Figure 6, photosensitive drums 220 is as light-sensitive medium.
Each photo-generator 110 all comprises light source 111 and collimation lens 112.Launch monochromatic laser diode usually as light source 111.Because from the only diverging light (light beam or laser beam) that light source 111 sends, diverging light is through becoming directional light (light beam or laser beam) after the collimation lens 112.Shown in Fig. 7 and 8, as first lens 120, the directional light that makes photo-generator 110 send is focused on the sub scanning direction and incides on the rotatable mirror polygon 130 cylindrical lens usually.
Four rotatable mirror polygons 130 pile up along the rotating shaft of drive motor 150 on sub scanning direction.Therefore, when drive motor 150 rotated, four rotatable mirror polygons 130 rotated simultaneously.Usually, on each rotatable mirror polygon 130, form at least one reflecting surface.In the embodiment shown in fig. 6, on each rotatable mirror polygon 130, form six reflecting surfaces.Along with rotatable mirror polygon 130 rotates, the angle that incides from photoreceptor 110 between the reflecting surface of light on the reflecting surface of rotatable mirror polygon 130 and rotatable mirror polygon 130 changes continuously, makes and advances at the main scanning direction upper deflecting and towards photosensitive drums 220 from the light of rotatable mirror polygon 130 reflections.As mentioned above, because these four rotatable mirror polygons 130 are only rotated by a drive motor 150, laser scan unit 210 according to the present invention can have only a motor driver (not shown), and this is different from the conventional laser scanning element with four motor drivers that are used to drive four drive motor.
Each second lens 140 is installed between photosensitive drums 220 and the rotatable mirror polygon 130.The non-spherical lens that is commonly referred to as f-θ lens is as second lens 140.Second lens 140 make optical convergence by rotatable mirror polygon 130 deflections on the surface of photosensitive drums 220, shown in Fig. 7 and 8.Because the light of rotatable mirror polygon 130 deflections passes second lens 140, no matter deflection angle theta how, the light that is deflected forms image (sweep trace) on the photosensitive drums 220 that is positioned at the focal distance f place.
The synchronism that synchronous detection unit 160 detects between the light that is scanned up on the main scanning direction on the photosensitive drums 220 is respectively restrainted the instant moment that photoscanning begins with definite.That is, after synchronous detection unit 160 detects light and preset time disappearance, begin to scan light, make that light can be able to accurate scanning when the beginning scan light corresponding to picture information.Four synchronous detection units 160 can be installed, but be assembled at the reflecting surface of the rotatable mirror polygon 130 of laser scan unit and accurately determining under the situation of (identify) (arrangement) synchronous detection unit only being installed on the sub scanning direction.
Fig. 9 is the skeleton view of another example of the laser scan unit 210 shown in the Figure 4 and 5.
Laser scan unit 210 shown in Figure 9 comprise by respectively four first lens 120 shown in Figure 6 and four second lens 140 are integrated into first lens 120 that a monomer obtains ' and second lens 140 '.Recently, along with the technology of making optical device continues to improve, the classic method of the manufacturing optical lens by cutting optical material (as, glass etc.) is replaced by the injection molding method that utilizes optical material (as, transparent plastic).By this technology, can be respectively four first lens 120 and four second lens 140 that are arranged on the sub scanning direction of Fig. 6 be integrated into a monomer.At this moment, can only form cylindrical lens and f-θ lens at the part place that light penetrates.Therefore, the manufacturing cost of laser scan unit 210 parts and the assembly cost situation that first and second lens are made separately in the prior art reduces greatly.
According to the example of the laser scan unit shown in Fig. 6 and 9, the directional light that photo-generator 110 sends is arranged in sub scanning direction by first lens 120 or 120 ' be converged to, and makes directional light be incident on the corresponding rotatable mirror polygon 130.Along with rotatable mirror polygon 130 rotates, has the main scanning direction upper deflecting of predetermined angular range from the light of the reflecting surface reflection of rotatable mirror polygon 130.Then, the light that is deflected makes the photoscanning of being assembled to the respective surfaces of photosensitive drums 220 by second lens 140 or 140 ' be converged on sub scanning direction and main scanning direction and arrange.
Toner image corresponding to four kinds of colors accurately overlaps to form coloured image.It is called color registration.Space (at interval) the L1 (see figure 6) that is incident between the light on the light-sensitive medium can be the integral multiple of the resolution of coloured image, easily to carry out color registration.That is, shown in Figure 4 and 5, being formed on Space L 1 between the main scanning line on photosensitive drums 220 or the photoreceptor lamellar 270 by corresponding light can be the enamel integral multiple of resolution of image of sub scanning direction.Therefore, because each element of imaging device is controlled, the integral multiple of the resolution when being the control imaging device is so carry out color registration easily.As shown in Figure 6, rotatable mirror polygon 130 has corresponding to the space of inciding the light on the photosensitive drums 220 (at interval) L1 or corresponding to another space (at interval) L2 of the distance between the light path of the light of laser scan unit 210.
And in imaging device shown in Figure 4, wherein photosensitive drums 220 is as light-sensitive medium, if the space that is incident between the light on the photosensitive drums 220 is the integral multiple of the girth of photosensitive drums 220, then carries out color registration easily.For example, in photoscanning to photosensitive drums 220Y so that after the photosensitive drums 220Y rotation once, light begins to be scanned up on the photosensitive drums 220Y, thereby yellow toner image and magenta toner image are accurately overlapping, and overlapping toner image is transferred on the photoreceptor lamellar 240, determined color registration thus.
Imaging device with cramped construction very can embody by adopting laser scan unit 210 according to the present invention, makes the size of photosensitive drums less, for example, and 20mm or littler, and light is incided on the light-sensitive medium by the space between the developing cell.
Figure 10 is the skeleton view of another example of laser scan unit 210.
With reference to Figure 10, four rotatable mirror polygons 130 ' each reflecting surface 131,132,133 and 134 form to such an extent that tilt with respect to sub scanning direction.Each reflecting surface 131,132,133 and 134 can form to such an extent that have different angles A1, A2, A3 and A4 with respect to the line with the sub scanning direction correspondence.Angle A 1 can equal angle A 4, and angle A 2 can equal angle A 3.Also can in each reflecting surface 131,132,133 and 134, make various variations.By four rotatable mirror polygons 130 ' this structure, because pitch angle A1 and A2 and pitch angle A3 and A4 are formed on different directions as shown in figure 10, light via four rotatable mirror polygons 130 ' in a corresponding twice with pitch angle A1, A2, A3 and A4 not only at the main scanning direction upper deflecting but also at the sub scanning direction upper deflecting.Thereby, when the space between the main scanning line on being formed on light- sensitive medium 220 or 270 keeps constant by regulating pitch angle A1, A2, A3 and A4, be installed in four rotatable mirror polygons 130 on the drive motor 150 ' overall height can reduce, make four rotatable mirror polygons 130 ' can smooth rotation.
As mentioned above, according to laser scan unit of the present invention and adopt the imaging device of this laser scan unit to have following advantage.
At first, because rotatable mirror polygon is arranged on the drive motor, be arranged on conventional laser scanning element on a plurality of drive motor than rotatable mirror polygon, component costs can reduce.
The second, because first convergent lens and second convergent lens are integrated into a monomer respectively, and only need a synchronous detection unit, so can reduce the manufacturing cost and the assembly cost of parts.
The 3rd, because rotatable mirror polygon is arranged on the drive motor, the color registration error that departure produced of each drive motor in the conventional laser scanning element can not take place in laser scan unit of the present invention.
The 4th, because laser scan unit is integrated into a monomer, the size of imaging device can reduce.
Although the present invention is specifically illustrated and is described with reference to its preferred embodiment, but it will be appreciated by those skilled in the art that, under the prerequisite of thought of the present invention that does not break away from appended claims and the qualification of its equivalent and scope, can carry out the various variations on form and the details.