Summary of the invention
The object of the invention is to, a kind of cathode electrophoresis dope pigment dispersing resin is provided, this kind pigment dispersing resin quality is stable, and the dispersibility of pigment is further improved.
Another object of the present invention is, provide a kind of cathode electrophoresis dope that contains pigment dispersing resin of the present invention to starch with pigment, the storage phase of this kind pigment slurry prolongs, and the electrophoresis groove liquid storage and the construction stability that contain it are better, and can improve the saturating power of swimming of electrophoretic coating.
Realize the technical scheme of the present invention's the first purpose: a kind of cathode electrophoresis dope pigment dispersing resin, it is the cation resin that contains urea groups and quaternary ammonium salt base, after 3 times of dilutions of deionized water, 25 ℃ are surveyed its pH value is 7.0 ± 0.8, and electrical conductivity is 2500 ± 500 μ s/cm; Described cation resin is to be reacted in solvent by season ammonium agent and epoxy resin to form, and in the two when reaction, the mole of the active hydrogen of season ammonium agent and the epoxy radicals of epoxy resin is than being 1~1.1: 1; Described season ammonium agent is by a kind of aromatic polyisocyanate that contains at least 2-NCO isocyanates base, contain-one or more alcohols, alcohol ether class or its mixture of OH hydroxyl and have a kind of addition thing of primary amine of the ≡ of containing uncle N amino at least, form with organic acid neutralization again, during reaction-NCO :-OH :-NH2Mole than being 1: 0.7~0.5: 0.3~0.5, in and the time, organic acid-mole of COOH carboxyl and all ≡ uncle N amino is than being 1~1.1: 1, in the season ammonium agent in ≡ N and the raw material aromatic polyisocyanate-NCO mole than being 0.3~0.5: 1; Described epoxy resin is one or more bis-phenol A shrink ethoxylated glycerol type epoxy resin, Bisphenol F shrink ethoxylated glycerol type epoxy resin or the two mixture, and ring oxygen equivalent is 180~2000.
Above-mentioned pigment dispersing resin, described season ammonium agent are that the primary amine that will have at least a kind of ≡ of containing uncle N amino is added in the partially enclosed aromatic polyisocyanate in the preparation. Like this, overcome prior art will glue thick partially enclosed polyisocyanates be added to contain-tertiary amine of OH in, restive its dropwise operation and equipment is not the drawback of easy cleaning.
Above-mentioned pigment dispersing resin, described season ammonium agent in the preparation, the used aromatic polyisocyanate that contains at least 2-NCO base is 2,4-toluene di-isocyanate(TDI), triphenylmenthane-4,4 ', 4 " triisocyanate, benzene-1; 3,5-triisocyanate, toluene-2,4; 6-triisocyanate, 2; the 4-toluene di-isocyanate(TDI) with as the prepolymer, 4,4 of the glycerine of polyol, own triol, trihydroxy methyl propane or Ji Wusi alcohol etc. '-diphenyl-dimethylmethane-2,2 '; 5,5 '-four isocyanates etc.
Above-mentioned pigment dispersing resin, described season ammonium agent in the preparation, used alcohols is isopropyl alcohol, butanols, isobutanol, octanol, isooctanol, DMAE, diethylaminoethanol or dimethylamino isobutanol etc.; Used alcohol ether class is glycol monomethyl ether, ethylene glycol monobutyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, dihydroxypropane single-ether, propylene glycol monobutyl ether, DPE, Dipropylene glycol mono-n-butyl Ether or propane diols list phenyl ether etc.
Above-mentioned pigment dispersing resin, described season ammonium agent in the preparation, used primary amine is ethamine, propylamine, butylamine, dimethylaminopropylamine, diethylaminopropylamine or lignocaine amylamine etc.
Above-mentioned pigment dispersing resin, described season ammonium agent in the preparation, used organic acid is formic acid, acetic acid, propionic acid, butyric acid, lactic acid, adipic acid, alkyl sulfonic acid or alkylbenzene sulfonic acid etc.
Above-mentioned pigment dispersing resin, when generating the cation resin, used solvent is ketone class, alcohols, alcohol ether class or its mixture, and more suitable is glycol monomethyl ether, ethylene glycol monobutyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether or its mixture.
Realize the technical scheme of another purpose of the present invention: a kind of right that contains requires the cathode electrophoresis dope of 1 pigment dispersing resin to starch with pigment, it is that above-mentioned pigment dispersing resin, at least a pigment, organic tin catalyst and deionized water form, its pigment dispersing resin is 1: 1~10 with the solid weight ratio of pigment, pigment slurry solid weight is 40~60%, and the organic tin catalyst accounts for 0.5~2% of pigment slurry total weight of solids; After described pigment slurry was used 1 times of dilution of deionized water, 25 ℃ are surveyed its pH values was 7.0 ± 0.6, and electrical conductivity is 1200 ± 500 μ s/cm.
Above-mentioned pigment dispersing resin, the pigment of starching for the preparation of pigment is any coloring pigment commonly used, physique pigment or rust resisting pigment. Described coloring pigment is that titanium white, carbon black, iron oxide yellow, barba hispanica, middle chrome yellow, phthalocyanine are blue, phthalocyanine is green, red etc.; Described physique pigment is kaolin, talcum powder, calcium carbonate, mica, tripoli, alumina silicate etc.; Described rust resisting pigment is trbasic zinc phosphate, phosphoric acid iron, phosphoric acid aluminium, calcium phosphate, zinc oxide, molybdic acid calcium, mica iron oxide etc.
Above-mentioned pigment slurry cooperates with the resin emulsion with cathode electrophoresis dope and makes electrophoresis groove liquid, and this tank liquor contains 8~22% nonvolatile matter, and its face base ratio is 0.05~0.5. These resin emulsions are ring oxygen class or acrylic compounds, the preferably emulsion of epoxy-amine-polyurethane system.
Technique effect of the present invention: the pigment dispersing resin of technical solution of the present invention, appropriately selected season ammonium agent, particularly employed primary amine when preparation season ammonium agent wherein has a kind of primary amine with uncle's amino at least. Like this, made the stable season ammonium agent of quality with method simple to operation, the more important thing is, the pigment dispersing resin that makes with it not only has quaternary ammonium salt base to also have urea groups, particularly the existence of urea groups makes pigment dispersing resin to the dispersibility of pigment, is better than the existing quaternary ammonium salt pigment dispersing resin that does not contain urea groups. Because pigment dispersing resin of the present invention has a plurality of hydrophilic bases and oleophylic base and hydrophilic base to be positioned at the centre of whole molecule, and by controlling the proportioning that forms each component of pigment dispersing resin, makes its HLB value between 10~15. Therefore, pigment dispersing resin of the present invention has good wetability and permeability, when pigment disperses, it adsorbs at the pigment particles surface orientation, changed the surface nature of pigment particles, form electric double layer and spatial masking effect on the granules of pigments surface, prevent that the pigment particles gathering from making pigment particles keep the suspension state in water. So that contain pigment dispersing resin of the present invention and adopt the pigment slurry of technical solution of the present invention, its stability of storing stability and electrophoresis groove liquid all is better than starching (seeing Table 1 and 2) with the pigment of existing quaternary ammonium salt pigment dispersing resin preparation like this. In addition, because the primary amine of tertiary-amino-containing is arranged in the aminating agent, make the pigment dispersing resin that makes have higher electrical conductivity, the urea groups of being introduced by it simultaneously, wet film resistance when having increased the electrophoresis film forming, thereby pigment dispersing resin of the present invention can improve again swimming saturating power (seeing Table 3) when cooperating with the cathode electrophoresis dope emulsion.
Concrete enforcement mode
Below in conjunction with embodiment, the present invention is further described in detail, but is not limited to this.
Raw materials used among the following embodiment, be unless stated otherwise industrial goods, consumption is weight part.
Embodiment 1
(1) preparation season ammonium agent A
Component | Material name | Consumption |
Polyisocyanates | 2,4-toluene di-isocyanate(TDI) |
174
|
Alcohols | Isooctanol |
130
|
DMAE (tertiary-amino-containing) |
17.8
|
Primary amine | Diethylaminopropylamine (tertiary-amino-containing) |
104
|
Organic acid | Acetic acid solution (50%) |
126
|
Solvent | Butanone |
201.6
|
| Ethylene glycol monobutyl ether |
61.3
|
Wherein :-NCO :-OH :-NH2Mole than being 1: 0.6: 0.4;-COOH: the mole of ≡ N is than being 1.05: 1; The mole of ≡ N :-NCO is than being 0.5: 1. |
In the dried and clean reactor that thermometer, agitator, returned cold condenser and high-order groove etc. are housed, add 2,4-toluene di-isocyanate(TDI) and butanone, drip respectively isooctanol, DMAE, temperature is controlled at 35~50 ℃, after dropwising, about 50 ℃ of insulations 2 hours drip diethylaminopropylamine after insulation finishes, temperature is controlled at 35~50 ℃, after dropwising, be warming up to 80~90 ℃ of insulations 2.5 hours, add ethylene glycol monobutyl ether and be cooled to 75 ℃ after insulation finishes, add acetic acid solution, cooling discharge after stirring evenly is season ammonium agent A, and is for subsequent use.
(2) preparation pigment dispersing resin A
Component | Material name | Consumption |
Epoxy resin | Bisphenol A epoxide resin Epikote1001 (ring oxygen equivalent 480) |
120
|
Bisphenol A epoxide resin Epikote3004 (ring oxygen equivalent 909) |
227.25
|
Season ammonium agent | A (active hydrogen equivalent 814.7) |
407.4
|
Solvent | Ethylene glycol monobutyl ether |
231.5
|
Wherein: the mole of the epoxy radicals of the active hydrogen of season ammonium agent and epoxy resin is than being 1: 1. |
In the dried and clean reactor that thermometer, agitator, returned cold condenser and high-order groove etc. are housed, add ethylene glycol monobutyl ether, be warming up to 80 ℃, add epoxy resin Epikote1001 and 3004, add season ammonium agent A after the dissolving, at 80~90 ℃ of insulations cooling discharge after 2.5 hours, make solid content and be 60.0% pigment dispersing resin A.
Embodiment 2
(1) preparation season ammonium agent B
Component | Material name | Consumption |
Polyisocyanates | Triphenylmenthane-4,4 ', 4 " triisocyanates |
244.7
|
Alcohols | Isooctanol |
156
|
Primary amine | Diethylaminopropylamine (tertiary-amino-containing) |
104
|
Organic acid | Acetic acid solution (50%) |
96
|
Solvent | Butanone |
320.5
|
Wherein :-NCO :-OH :-NH2Mole than being 1: 0.6: 0.4;-COOH: the mole of ≡ N is than being 1: 1; The mole of ≡ N :-NCO is than being 0.4: 1. |
Except using above-mentioned raw materials and consumption instead, all the other are all by the condition of embodiment 1, and it is for subsequent use to make season ammonium agent B.
(2) preparation pigment dispersing resin B
Component | Material name | Consumption |
Epoxy resin | Bisphenol A epoxide resin Epikote1001 (ring oxygen equivalent 480) |
240
|
Season ammonium agent | B (active hydrogen equivalent 1151.5) |
575.8
|
Solvent | Ethylene glycol monobutyl ether |
160
|
Wherein: the mole of the epoxy radicals of the active hydrogen of season ammonium agent and epoxy resin is than being 1: 1. |
Except using above-mentioned raw materials and consumption instead, all the other are all by the condition of embodiment 1, make solids content and be 60.0% pigment dispersing resin B.
Embodiment 3
(1) preparation season ammonium agent C
Component | Material name | Consumption |
Polyisocyanates | The TDI-TMP prepolymer |
547.2
|
Alcohols | Isooctanol |
117
|
DMAE (tertiary-amino-containing) |
13.4
|
Primary amine | Diethylaminopropylamine (tertiary-amino-containing) |
58.5
|
Organic acid | Acetic acid solution (50%) |
72
|
Solvent | Butanone |
113.9
|
Wherein: TDI-TMP prepolymer of 2,4 - toluene diisocyanate and trimethylol propane prepolymer with
Conventional method, the-NCO equivalent weight of 364.8 and a solids content of 60%;
-NCO:-OH:-NH2The molar ratio of 1:0.7:0.3;
-COOH: ≡ N molar ratio of 1:1;
≡ N:-NCO molar ratio of 0.4:1. |
In addition to the raw material and the amount of use, the remaining conditions of Example 1 according to prepare a quaternizing agent C
Spare.
(2) Preparation of pigment dispersion resin of C
Constituent | Material name | Dosage |
Epoxy | Bisphenol A epoxy resin Epikote1001 (epoxy equivalent 480) |
240
|
Quaternization agent | C (AHEW 1536.7) |
768.4
|
Solvent | Butoxyethanol |
160
|
Wherein: the quaternizing agent and the epoxy reactive hydrogen groups molar ratio of 1:1. |
In addition to the raw material and the amount of use, the remaining conditions of Example 1 according to obtain a solids content of
60.0% of the pigment dispersion resin C.
Example 4
(1) Preparation of quaternizing agent D
Constituent | Material name | Dosage |
Polyisocyanate | TDI-TMP prepolymer (same as in Example 3) |
547.2
|
Alcohols, ethers | Isooctanol |
68.3
|
Butoxyethanol |
53.1
|
Dimethylaminoethanol (containing a tertiary amino group) |
13.4
|
Primary amine | Diethylamino propylamine (containing a tertiary amino group) |
48.8
|
Organic acids | Acetic acid solution (50%) |
63
|
Solvent | Butanone |
111.9
|
Where:-NCO:-OH:-NH2The molar ratio of 1:0.75:0.25;
-COOH: ≡ N molar ratio of 1:1;
≡ N:-NCO molar ratio of 0.35:1. |
In addition to the raw material and the amount of use, the remaining conditions of Example 1 according to prepare a quaternizing agent D
Spare.
(2) Preparation of Pigment Dispersion Resin D
Constituent | Material name | Dosage |
Epoxy | Bisphenol A epoxy resin Epikote1001 (epoxy equivalent 480) |
240
|
Quaternization agent | D (AHEW 1725.1) |
862.6
|
Solvent | Butoxyethanol |
160
|
Wherein: the quaternizing agent and the epoxy reactive hydrogen groups molar ratio of 1:1. |
In addition to the raw material and the amount of use, the remaining conditions of Example 1 according to obtain a solids content of
60.0% of the pigment dispersion resin D.
Example 5
(1) Preparation of quaternizing agent E
Constituent | Material name | Dosage |
Polyisocyanate | TDI-TMP prepolymer (same as in Example 3) |
547.2
|
Alcohols | Isooctanol |
107.3
|
Dimethylaminoethanol (containing a tertiary amino group) |
13.4
|
Primary amine | Diethylamino propylamine (containing a tertiary amino group) |
68.4
|
Organic acids | Acetic acid solution (50%) |
81
|
Solvent | Butanone |
112.5
|
Where:-NCO:-OH:-NH2The molar ratio of 1:0.65:0.35;
-COOH: ≡ N molar ratio of 1:1;
≡ N:-NCO molar ratio of 0.45:1. |
In addition to the raw material and the amount of use, the remaining conditions of Example 1 according to prepare a quaternizing agent E
Spare.
(2) Preparation of pigment dispersion resin E
Constituent | Material name | Dosage |
Epoxy | Bisphenol A / F epoxy resin DER642 (epoxy equivalent 530) |
265
|
Quaternization agent | E (AHEW 1377.3) |
688.7
|
Solvent | Butoxyethanol |
175
|
Wherein: the quaternizing agent and the epoxy reactive hydrogen groups molar ratio of 1:1. |
In addition to the raw material and the amount of use, the remaining conditions of Example 1 according to obtain a solids content of
60.0% pigment dispersion resin of E.
The pigment dispersion resin of A, B, C, D and E, respectively, was diluted with deionized water three times, the 25
℃ pH values were measured in the range of 7.0 ± 0.8, conductivity were 2500 ± 500μs/cm ranges.
Comparative Example 1 Preparation of which does not contain a pigment dispersion resin ureido F
(1) Preparation of quaternizing agent F
Constituent | Material name | Dosage |
Polyisocyanate | Isooctanol semi-enclosed TDI butanone solution (solid
Content of 65%) |
468.2
|
Tertiary amines | Dimethylaminoethanol (containing tertiary amino alcohols) |
89
|
Organic acids | Acetic acid solution (50%) |
120
|
Solvent | Butanone |
20.2
|
Butoxyethanol |
58.2
|
Wherein the semi-closed TDI ethylhexanol butanone solution was prepared as follows:
Equipped with a thermometer, a stirrer, a reflux condenser and a dry cleaner and other elevated tank reactor, plus
Into 348 parts of TDI, 327.7 parts of methyl ethyl ketone and 0.6 parts of dibutyl tin dilaurate was heated to 35 ℃, was added dropwise
260 isooctanol, temperature controlled at 35 ~ 50 ℃, after dropping about 50 ℃ and then incubated for 5 hours to the next,
A solids content of 65%. |
Equipped with a thermometer, a stirrer, a reflux condenser and a dry cleaner and other elevated tank reactor,
In the above formulation were added and butanone dimethylaminoethanol, heating to 35 ℃, added ethylhexanol half closed
TDI butanone solution, the temperature controlled at 35 ~ 50 ℃, plus finished heating to 80 ~ 90 ℃ and incubated for 2.5 hours
After heat ethylene glycol monobutyl ether, and cooled to 75 ℃, adding acetic acid solution, stirring
After cooling the material is free of quaternary ammonium ureido agent F.
(2) Preparation of pigment dispersion resin F
Constituent | Material name | Dosage |
Epoxy | Bisphenol A epoxy resin Epikote1001 (epoxy equivalent 480) |
240
|
Quaternization agent | F (AHEW 1725.1) |
377.8
|
Solvent | Butoxyethanol |
160
|
In addition to the raw material and the amount of use, the remaining conditions of Example 1 according to obtain a solids content of
The pigment dispersion resin of 60.0% F, the resin does not contain urea groups.
Example 6 Preparation of cathodic electrophoretic coating pigment paste
(1) black pigment paste
Constituent | Name and specifications of raw materials | Dosage |
The pigment dispersion resin | A (Example 1 was made, solid content 60%) |
300
|
Pigment | Kaolin |
406.5
|
Carbon black |
35
|
Catalyst | Dibutyl tin oxide |
8.5
|
Deionized water | Industrial, Ks ≤ 15μs/cm (25 ℃) |
650
|
After mixing the above ingredients, a sand mill to a fineness of dispersion ≤ 15μm, prepared pigments
Slurry solids content of 45%, the pigment to resin solids weight ratio of 2.5:1, dibutyl tin oxide pigment account
The slurry 1.3% of the total weight of solids.
(2) gray pigment paste
Constituent | Name and specifications of raw materials | Dosage |
The pigment dispersion resin | A (Example 1 was made, solid content 60%) |
220
|
Pigment | Kaolin |
132
|
Titanium |
380
|
Carbon black |
10
|
Catalyst | Dibutyl tin oxide |
6
|
Deionized water | Industrial, Ks ≤ 15μs/cm (25 ℃) |
452
|
After mixing the above ingredients, a sand mill to a fineness of dispersion ≤ 15μm, prepared pigments
Slurry solids content of 55%, the pigment to resin solids weight ratio of 4:1, representing color dibutyl tin oxide
The slurry 0.9% of the total weight of solids.
Examples 7 to 10
In addition to the formulation of Example 6 A pigment dispersing resin, a pigment dispersion resin, respectively, B, C, D
Substituted and E, the other raw materials, usage and operation were the same as in Example 6 and the preparation of the corresponding black and gray, respectively,
Color pigment paste.
Comparative Example 2
Comparative Example 2...
Comparative Example 2...
In Examples 6 to 10 and Comparative Example 2 Preparation of a black pigment, the pigment slurry storage stability study
Sex. The pigment paste is placed above room temperature storage, monthly visual pigment dispersed state with Fineness gauge
Fineness study, a total of 4 months of storage, the results shown in Table 1.
Table 1 black pigment slurry storage stability test table
Note: ○ ◎ as good condition as a small amount of liquid precipitation △ is a small amount of soft sediment
hard to have a small amount of precipitation ◇ no significant return for the fineness fineness obvious coarse ◆ To return coarse
Being translated ...
Being translated ...
The Examples 6 to 10 and Comparative Example 2 Preparation of a pigment paste of the black pigment paste, used in accordance with the
Patent 98,111,237.4 resin emulsion prepared by emulsion: deionized water: Black pigment paste = 4:5:1,
Dubbed two liters cathodic electrodeposition coating bath, and stirred at 40 ℃ storage two weeks later, with a 380 mesh filter,
In electrophoretic coating residue on the filter was evaluated by weight, more weight showed poorer storage stability. Investigation Results
Results are shown in Table 2.
Table 2 cathodic electrodeposition coating bath storage stability test table
Examples pigment paste |
6
|
7
|
8
|
9
|
10
| Comparative Example 2 |
Storage stability evaluation (mg) |
15
|
5
|
4
|
8
|
9
|
35
|
Seen from Table 2, the use does not contain a pigment dispersion resin ureido F made of pigment paste (Comparative Example 2),
Preparation of cathodic electrophoretic coating bath, the storage stability was poor, indicating that use of a tertiary amino group with primary
And the resulting amine into a urea group, so that the prepared pigment dispersion resin has excellent dispersibility, and thus confer
Bath better storage stability. Examples 7 to 10 containing ≥ 3 using the isocyanate groups of the aromatic polyisocyanate
Cyanate ester resin prepared pigment dispersion, the dispersion is superior to Example 6 containing two isocyanate
An aromatic ester polyisocyanates prepared pigment dispersion resin, the corresponding storage-stable electrophoretic bath
Is also better.
...
Seen from Table 2, the use does not contain a pigment dispersion resin ureido F made of pigment paste (Comparative Example 2),
Preparation of cathodic electrophoretic coating bath, the storage stability was poor, indicating that use of a tertiary amino group with primary
And the resulting amine into a urea group, so that the prepared pigment dispersion resin has excellent dispersibility, and thus confer
Bath better storage stability. Examples 7 to 10 containing ≥ 3 using the isocyanate groups of the aromatic polyisocyanate
Cyanate ester resin prepared pigment dispersion, the dispersion is superior to Example 6 containing two isocyanate
An aromatic ester polyisocyanates prepared pigment dispersion resin, the corresponding storage-stable electrophoretic bath
Is also better.
...
Following the procedure of Example 12 was formulated gray cathodic electrodeposition coating bath, to curing for 48 hours,
At 250 volts, bath temperature 28 ℃, electrophoresis time 3 minutes under the conditions determined by the Ford box
Throwing power, and the results are shown in Table 3.
Table 3 cathodic electrophoretic coating inspection table throwing power
Examples pigment paste |
6
|
7
|
8
|
9
|
10
| Comparative Example 2 |
Throwing Power Rating (cm) |
17.5
|
18.2
|
18.5
|
17.8
|
17
|
16.3
|
Seen from Table 3, the use of a primary amine containing a tertiary amino group-containing urea groups prepared pigment dispersion resin,
Pigment paste corresponding electrophoretic coating can improve the throwing power (Examples 6 to 10 were higher than those of Comparative Example 2).
From the results of Tables 1 to 3 show, in the conventional quaternary ammonium salt group-containing pigment dispersion resin, the introduction of the containing
Primary amines of the tertiary amino groups of urea produced, to improve the pigment dispersibility, storage stability and pigment paste electrophoresis tank
Fluid stability achieved significant results, but also improve the throwing power. Therefore, the cathodic electrodeposition coating and its
Has obvious benefits.