A kind of simulation experiment method of estimating thick organic coating cohesive strength
Technical field:
The present invention relates to a kind of simulation experiment method of estimating thick organic coating cohesive strength, particularly nylon coating is with the test method of cohesive strength between the metal.
Background technology:
As everyone knows, truck transmission shaft slip joint is formed by male splined shaft and the cooperation of female spline sleeve pipe two parts, bears truck power is delivered to back axle from wheel box task.And nylon coating can be according to methods such as GB1720 (drawing the circle method), adhesive tape adhesion force methods with the test method of cohesive strength between the metal, reason is that they only are applicable to thin layer, all be not suitable for the detection of this high-strength nylon coating, be not suitable for the such thickness of nylon yet at 150~250 μ m thick coatings; The method of drawing back (ISO4623) of strength of coating test is to adopt the pilot plant unit of a kind of hand-held of easy hydraulic principle in addition, and test accuracy is not high, and repeatability is bad, is not suitable for research work.
Summary of the invention:
The object of the present invention is to provide a kind of simulation experiment method of estimating thick organic coating cohesive strength, can detect thickness at 150~250 μ m nylon coatings, the test accuracy height has fast and convenient and characteristic of accurate.
Technical scheme of the present invention is achieved in that a kind of simulation experiment method of estimating thick organic coating cohesive strength, get 2 of test pieces, and between pilot region, place the nylon powder of 1 part of 0.5g, make the test site overlap joint, between two counterweights, be positioned in 280 ± 2 ℃ of baking ovens about placing, take out cool to room temperature behind 35~40min, carry out cohesive force and measure on the nonmetallic materials machine for tensile strength testing, averaging is test findings.Its step is as follows:
1, device and equipment
(a) precision is the balance of 0.01g.Two garden cylindricality counterweights that weight respectively is 500g.
(b) constant temperature oven, temperature can remain on 280 ± 2 ℃.
(c) nonmetallic materials machine for tensile strength testing.
2, test piece
(b) model is shaped as 3 * 40 * 100mm, 08AL plate.
(b) test piece adopts the degreasing in advance of alkaline degreasing liquid, and adopts other suitable pretreatment procedure, delimits the pilot region of test piece one end 3 * 40 * 40mm.
3, sample is prepared
(a) accurately take by weighing 3 parts of weight and respectively be the nylon powder of 0.5g.The particle size distribution of this nylon powder is 5~80 μ m; Water-intake rate (20 ℃) 65%RH is 0.9~1.1%; 100%RH is 1.6~1.9%; Proportion is 1.04~1.1.
(c) 6 set-irons, 2 is 1 group, totally 3 groups.
4, operation
(a) get 2 test pieces, between 2 pilot region, place the nylon powder of 1 part of 0.5g, the test site overlap joint, place up and down between two counterweights, be positioned in 280 ± 2 ℃ of baking ovens, take out cool to room temperature (annotating:, should be to reach to be incubated 20min again after 280 ± 2 ℃ the temperature and to get final product) behind 35~40min if begin to heat up from room temperature.
(c) 3 groups of test pieces are parallel experiment, carry out cohesive force and measure on the nonmetallic materials machine for tensile strength testing, and averaging is test findings.
Good effect of the present invention is: have fast and convenient and characteristic of accurate.Make a collection of metal testing plate, wherein the making of test piece is to handle test piece by three kinds of different pre-treating technologies earlier, with nylon bonded, adopts the test findings of nonmetallic materials machine for tensile strength testing as shown in table 1 then.
The drawing crack intensity of table 1, different pre-treatments
The test grouping | Different pre-treating technologies | The average drawing crack intensity of test piece, N |
?1 | Treatment process 1 test piece is without ungrease treatment | ≤2500 |
?2 | Treatment process 2 test pieces are through ungrease treatment | 13000~15000 |
?3 | Treatment process 3 test pieces are handled through degreasing, ball blast, phosphatization | >20000 |
Embodiment:
Embodiment 1
1, device and equipment
(a) precision is the balance of 0.01g.Two garden cylindricality counterweights that weight respectively is 500g.
(b) constant temperature oven, temperature can remain on 280 ± 2 ℃.
(c) nonmetallic materials machine for tensile strength testing.
2, test piece
(c) model is shaped as 3 * 40 * 100mm, 08AL plate.
(b) test piece adopts the degreasing in advance of alkaline degreasing liquid, and adopts other suitable pretreatment procedure, delimits the pilot region of test piece one end 3 * 40 * 40mm.
3, sample is prepared
(a) accurately take by weighing 3 parts of weight and respectively be the nylon powder of 0.5g.The particle size distribution of this nylon powder is 5~80 μ m; Water-intake rate (20 ℃) 65%RH is 0.9~1.1%; 100%RH is 1.6~1.9%; Proportion is 1.04~1.1; Except that the dyestuff that contains trace, do not allow to contain other adjuvant.
(d) 6 set-irons, 2 is 1 group, totally 3 groups.
4, operation
(a) get 2 test pieces, between 2 pilot region, place the nylon powder of 1 part of 0.5g, the test site overlap joint, place up and down between two counterweights, be positioned in 280 ± 2 ℃ of baking ovens, take out cool to room temperature (annotating:, should be to reach to be incubated 20min again after 280 ± 2 ℃ the temperature and to get final product) behind 35~40min if begin to heat up from room temperature.
(d) 3 groups of test pieces are parallel experiment, carry out cohesive force and measure on the nonmetallic materials machine for tensile strength testing, and averaging is test findings.
Embodiment 2
The faying face of battery of tests coupon every group of test test piece before making the test exemplar carries out following processing: adopting granularity is that φ 0.5~1.0mm steel wire ball time of carrying out is the ball blast of 3min, form about 95% at piece surface and throw the face coverage rate, adopt 5% industrial phosphoric acid then, when temperature was 50 ℃, reaction 15min made surface texturing, nylon powder with specified quantity bonds, insulation finishes the back in 25 ℃ cold water, carries out chilling, up to room temperature.Adopt described drawing crack process of the test, the average drawing crack test load of measuring every group of test piece is on average greater than 20000N.