CN1490360A - Oxidation-inhibited thermal barrier coating and preparing method thereof - Google Patents

Oxidation-inhibited thermal barrier coating and preparing method thereof Download PDF

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Publication number
CN1490360A
CN1490360A CNA021331936A CN02133193A CN1490360A CN 1490360 A CN1490360 A CN 1490360A CN A021331936 A CNA021331936 A CN A021331936A CN 02133193 A CN02133193 A CN 02133193A CN 1490360 A CN1490360 A CN 1490360A
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thermal barrier
layer
barrier coating
articulamentum
oxidation
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CN1219001C (en
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超 孙
孙超
武颖娜
华伟刚
柯培玲
王福会
王启民
肖金泉
谭明晖
宫骏
闻立时
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Institute of Metal Research of CAS
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Institute of Metal Research of CAS
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Abstract

An antioxidizing coated thermal barrier layer is composed of the bottom linking layer which is MCrAlY alloy system, surfacial ceramic layer which is ZrO2-8Y2O3 layer and a diffusion barrier layer between said two layers and made of Ni-Al alloy. Said thermal barrier layer is prepared by explosion spray.

Description

A kind of oxidation-inhibited thermal barrier coating and preparation method
Technical field
The present invention relates to coating technology, specifically a kind of novel oxidation-inhibited thermal barrier coating (MCrAlY/NiAl/ZrO that is used for the internal combustion turbine hot-end component 2-8Y 2O 3) and the preparation method.
Background technology
On gas turbine component, use thermal barrier coating (Thermal Barrier Coatings is called for short TBCs), can reduce heat, reduce the working temperature of metal parts from the transmission of combustion gas to metal parts.Thermal barrier coating is made up of articulamentum and ceramic topcoats.Articulamentum adopt MCrAlY (M=Ni, Co, Ni+Co) alloy, effect is that the protection base material is at high temperature avoided oxidation and corrosion, realizes the transition of ceramic layer and matrix coefficient of thermal expansion, and provides uneven surface for ceramic layer; The main component of ceramic layer is ZrO 2-Y 2O 3, its effect is to bear high surface temperature, heat shock resistance is wear-resistant.
The oxidation of articulamentum is the major reason that causes thermal barrier coating to lose efficacy.When articulamentum was not oxidized, the stress that thermal expansivity does not match and produces between articulamentum and the ceramic layer can obtain discharging by the suitable expansion and the compression of defective (tiny crack, hole) in the ceramic layer; Under the high temperature articulamentum oxidized after, this expansion and compression be connected layer and ceramic interlayer oxide film (Thermal grown oxide, growth TGO), especially epitaxially grown NiO, Ni (Cr, Al) 2O 4Suppress.In process of cooling, the thermal stresses stack that the growth stress of oxide film and thermal expansivity do not match and produce will cause disbonding to lose efficacy.
Form successive Al at the interface at articulamentum and ceramic layer 2O 3Film can hinder the diffusion of oxygen to articulamentum inside, and the oxidation rate of slowing down articulamentum is improved the oxidation-resistance of articulamentum, improves the work-ing life of thermal barrier coating.In order to promote at the interface Al continuously 2O 3The formation of film, diffusion impervious layer of preparation is an effective means on articulamentum, as Al 2O 3, aluminium compound layer.Since under the high temperature, Al 2O 3The growth of side oxide can cause the appearance of unrelieved stress under the blocking layer, and the therefore increase in time and the rising of temperature also will cause thermal barrier coating to lose efficacy.It is the method that obtains aluminium compound layer usually that calorize, aluminising are handled, but technology is complicated.
Often adopt plasma spraying and electro beam physics vapour deposition (EB-PVD) preparation thermal barrier coating in the prior art.Though the plasma spraying cost is low, coated component is easy to control, have hole, cavity in the coating inevitably and be mingled with, and the coating associativity is poor; Base material temperature height in the spraying process causes that easily coating performance descends in addition.The EB-PVD method can obtain the coating of metallurgical binding and structure atresia.Weak point is: owing under vacuum condition, operate, complex process, the cost height, and sedimentation velocity is low, is not easy the high coating of deposit thickness.
In addition, (application number is: 01133423.1) disclose the method that a kind of detonation flame spraying prepares thermal barrier coating, coating comprises that (composition is ZrO for articulamentum (adopting the MCrAlY alloy system) and ceramic layer to Chinese patent 2-8Y 2O 3) two portions.The preparation method is: adopt explosive spray coating, press articulamentum, the spraying successively of ceramic layer order, obtain thermal barrier coating, and at articulamentum and the middle transition layer that adds of ceramic layer, described transition layer is the multilayered structure of articulamentum and two kinds of compositions of ceramic layer, and wherein: the articulamentum composition 95~5% successively decreases by weight percentage, the ceramic layer composition 5~95% increases progressively proportioning by weight percentage.Though it is not it improves the antioxidant property of articulamentum greatly, also very good.
Summary of the invention
In order to slow down the oxidation rate of articulamentum, improve the oxidation-resistance of articulamentum, the object of the present invention is to provide a kind of cost low, the novel oxidation-inhibited thermal barrier coating (MCrAlY/NiAl/ZrO that coating performance, particularly oxidation-resistance are more excellent 2-8Y 2O 3) and the preparation method.
To achieve these goals, technical scheme of the present invention is: comprise articulamentum, ceramic layer, articulamentum adopts the MCrAlY alloy system, is ZrO as the ceramic layer composition of surface layer 2-8Y 2O 3, it is characterized in that: add diffusion impervious layer in the middle of articulamentum, ceramic layer, wherein: diffusion impervious layer adopts the Ni-Al layer; The thickness ratio of described diffusion impervious layer Ni-Al layer, articulamentum, ceramic layer is 5~15: 80~120: 250~350;
The mass percent ratio of Ni and Al is 40~50: 60~50 among the described diffusion impervious layer Ni-Al; Described MCrAlY alloy system composition is M: surplus by mass percentage; Cr:18~35; Al:5~12; Y:0~1; Described MCrAlY alloy system is Ni-25Cr-5Al-0.5Y, Co-29Cr-6Al-1Y, Ni-21Co-22Cr-10Al-1Y;
Its preparation method is to adopt explosive spray coating, is specially: 1) sample is cleaned and sandblasting; 2) by detonation flame spraying sample is coated compound coating, press articulamentum, diffusion impervious layer, the spraying successively of ceramic layer order, obtain composite thermal barrier coating;
Working parameter is as follows: the gas flow ratio scope of oxygen and acetylene is 1.00~1.20: 1, operating frequency is 4~6shot/s, and spray distance is 80~140mm, and gun muzzle diameter is 20~25mm, the powder feeding rate is 0.3~0.9g/s, spraying spot dish overlapping rate 30~50%; In the working parameter of described articulamentum MCrAlY: the gas flow ratio scope of oxygen and acetylene is 1.06~1.20: 1, and spray distance is 100~140mm, and the powder feeding rate is 0.3~0.6g/s; In the working parameter of described diffusion impervious layer Ni-Al: the gas flow ratio scope of oxygen and acetylene is 1.08~1.15: 1, and spray distance is 90~110mm, and the powder feeding rate is 0.3~0.5g/s; Described ceramic layer ZrO 2-8Y 2O 3Working parameter in: the gas flow ratio scope of oxygen and acetylene is 1.02~1.10: 1, and spray distance is 80~120mm, and the powder feeding rate is 0.3~0.9g/s; The thickness of described articulamentum is 80~120mm, and ceramic layer thickness is 250~350mm, and the thickness of diffusion impervious layer is 5~15mm.
The present invention has the following advantages:
1. oxidation-resistance is more excellent.The MCrAlY/NiAl/ZrO of the present invention's preparation 2-8Y 2O 3The thermal barrier coating oxidation-resistance of three-decker is better than double-deck thermal barrier coating, is better than MCrAlY/Al in the oxidation-resistance more than 1100 ℃ 2O 3/ ZrO 2-8Y 2O 3(1100 ℃ of following oxidations are after 100 hours, MCrAlY/NiAl/ZrO for the thermal barrier coating of structure 2-8Y 2O 3The oxidation weight gain of system is 3.372mg/cm 2, MCrAlY/Al 2O 3/ ZrO 2-8Y 2O 3The oxidation weight gain of system is 3.732mg/cm 2).
2. cost is low.The present invention adopts the Ni-Al layer as diffusion impervious layer, compares with the EB-PVD technology of available technology adopting, and is cheap.
3. the present invention adopts the method for detonation flame spraying to prepare the Ni-Al layer, compares with the plasma spray coating process that calorize, aluminising are handled, and has easy to operate, the simple advantage of preparation technology.
4. the present invention adopts detonation flame spraying prepared thermal barrier coating can satisfy thickness requirement; With EB-PVD coating deposited thin thickness in the prior art is that 200-300 μ m compares, and the present invention can prepare the thermal barrier coating that thickness reaches 1mm.
Embodiment
Below by example the present invention is described in further detail.
Embodiment 1
Base material adopts superalloy M38G, and specimen size is 15 * 25 * 5mm 3Adopt two-dimentional work bench, sample is carried out six detonation flame sprayings.The thermal barrier coating of preparation comprises three parts: anti-oxidant articulamentum, diffusion impervious layer and as the dielectric ceramic layer of surface layer, and articulamentum adopts Ni-25Cr-5Al-0.5Y, and diffusion impervious layer is Ni-50Al, ZrO 2-8Y 2O 3Be ceramic layer material.Its composition, thickness parameter see Table 1; The detonation flame spraying parameter of each layer sees Table 2.
The thermal barrier coating of table 1 embodiment 1 three-decker
Composition thickness (μ m)
Ni-25Cr-5Al-0.5Y 120
Ni-50Al 5
ZrO 2-8Y 2O 3 250
Table 2 embodiment 1 detonation flame spraying processing parameter
Processing parameter Ni-25Cr-5Al-0.5Y Ni-50Al ZrO 2-8Y 2O 3
Operating frequency (shots/s) 446
O 2∶C 2H 2 1.08∶1 1.08∶1 1.08∶1
Spray distance (mm) 100 110 100
Gun muzzle diameter (mm) 25 25 25
Powder feeding rate (g/s) 0.4 0.3 0.5
Overlapping rate (%) 40 30 50
1050 ℃ of following oxidations are after 100 hours, and oxidation weight gain is 2.893mg/cm 2
Embodiment 2
The thermal barrier coating of two kinds of structures of preparation, i.e. bilayer structure system and three-decker system.Double-deck thermal barrier coating I, articulamentum adopts the Co-29Cr-6Al-1Y alloy, and ceramic layer is ZrO 2-8Y 2O 3(application number is: 01133423.1) disclosed detonation flame spraying prepares the method preparation of thermal barrier coating to adopt Chinese patent.The thermal barrier coating II of three-decker, each composition of layer are Co-29Cr-6Al-1Y (articulamentum), Ni-55Al (middle layer), ZrO 2-8Y 2O 3(ceramic layer), each layer thickness sees Table 3, and the detonation flame spraying parameter of each layer sees Table 4.
The thermal barrier coating of table 3 embodiment 2
Type composition (wt.%) thickness (μ m)
I Co-29Cr-6Al-1Y/ZrO 2-8Y 2O 3 100/300
II Co-29Cr-6Al-1Y/Ni-55Al/ZrO 2-8Y 2O 3 100/10/300
Table 4 embodiment 2 detonation flame spraying processing parameters
Processing parameter Co-29Cr-6Al-1Y Ni-55Al ZrO 2-8Y 2O 3
O 2∶C 2H 2 1.15∶1 1.10∶1 1.05∶1
Spray distance (mm) 120 105 80
Gun muzzle diameter (mm) 25 25 25
Powder feeding rate (g/s) 0.3 0.4 0.6
Overlapping rate (%) 30 40 50
Operating frequency (shots/s) 555
Coatings prepared is carried out isothermal oxidation experiment under 1050,1100,1150 ℃, and the result shows, under 1050 ℃, and CoCrAlY/ZrO 2-8Y 2O 3Double-deck thermal barrier coating oxidation weight gain is 0.47g/m 2H, CoCrAlY/NiAl/ZrO 2-8Y 2O 3The oxidation weight gain of the thermal barrier coating of system is 0.29g/m 2H has only 60% of double-deck system oxidation weight gain.Under 1100 ℃, CoCrAlY/NiAl/ZrO 2-8Y 2O 3The oxidation weight gain of system thermal barrier coating is 0.34g/m 2H is 75% of double-deck oxidation weight gain.Under 1150 ℃, CoCrAlY/NiAl/ZrO 2-8Y 2O 3The oxidation weight gain of system is 0.65g/m 2H, and CoCrAlY/ZrO 2-8Y 2O 3System lost efficacy after 60 hours in oxidation.
Embodiment 3
Base material adopts the M22 alloy, and specimen size is 15 * 25 * 2mm 3The thermal barrier coating III and the IV of two kinds of three-deckers of preparation, that is: III is NiCoCrAlY/NiAl/ZrO 2-8Y 2O 3, IV is NiCoCrAlY/Al 2O 3/ ZrO 2-8Y 2O 3System.The articulamentum of two kinds of systems all adopts the Ni-21Co-22Cr-10Al-1Y alloy, and each layer thickness sees Table 5.(application number is: 01133423.1) disclosed detonation flame spraying prepares the method preparation of thermal barrier coating, and the detonation flame spraying parameter of each layer sees Table 6 to adopt Chinese patent.
The thermal barrier coating of table 5 embodiment 3
Type composition (wt.%) thickness (μ m)
Ni-21Co-22Cr-10Al-1Y 80
III
/Ni-60Al/ZrO 2-8Y 2O 3 /15/350
Ni-21Co-22Cr-10Al-1Y 80
IV
/Al 2O 3/ZrO 2-8Y 2O 3 /30/350
Table 6 embodiment 3 detonation flame spraying processing parameters
Processing parameter Ni-21Co-22Cr-10Al-1Y Ni-60Al ZrO 2-8Y 2O 3
O 2∶C 2H 2 1.20∶1 1.15∶1 1.02∶1
Spray distance (mm) 140 100 90
Gun muzzle diameter (mm) 25 25 25
Powder feeding rate (g/s) 0.6 0.5 0.9
Overlapping rate (%) 50 50 50
Operating frequency (shots/s) 466
Coatings prepared is carried out isothermal oxidation experiment under 1100,1150 ℃, and the result shows, under 1100 ℃, and NiCoCrAlY/Al 2O 3/ ZrO 2-8Y 2O 3The thermal barrier coating oxidation weight gain of system is 0.37g/m 2H; NiCoCrAlY/NiAl/NiAl/ZrO 2-8Y 2O 3The oxidation weight gain of system is 0.34g/m 2H is less than the former oxidation weight gain.Under 1150 ℃, NiCoCrAlY/Al 2O 3/ ZrO 2-8Y 2O 3The thermal barrier coating oxidation weight gain of system is 0.83g/m 2H; NiCoCrAlY/NiAl/ZrO 2-8Y 2O 3The oxidation weight gain of system is 0.65g/m 2H has only 78% of the former oxidation weight gain.

Claims (8)

1. an oxidation-inhibited thermal barrier coating comprises articulamentum, ceramic layer, and articulamentum adopts the MCrAlY alloy system, is ZrO as the ceramic layer composition of surface layer 2-8Y 2O 3, it is characterized in that: add diffusion impervious layer in the middle of articulamentum, ceramic layer, wherein: diffusion impervious layer adopts the Ni-Al layer; The thickness ratio of described diffusion impervious layer Ni-Al layer, articulamentum, ceramic layer is 5~15: 80~120: 250~350.
2. by the described oxidation-inhibited thermal barrier coating of claim 1, it is characterized in that: the mass percent ratio of Ni and Al is 40~50: 60~50 among the described diffusion impervious layer Ni-Al.
3. by the described oxidation-inhibited thermal barrier coating of claim 1, it is characterized in that: described MCrAlY alloy system composition is M: surplus by mass percentage; Cr:18~35; Al:5~12; Y:0~1.
4. by claim 1 or 4 described oxidation-inhibited thermal barrier coatings, it is characterized in that: described MCrAlY alloy system is Ni-25Cr-5Al-0.5Y, Co-29Cr-6Al-1Y, Ni-21Co-22Cr-10Al-1Y.
5. the preparation method by the described oxidation-inhibited thermal barrier coating of claim 1 is characterized in that: adopt explosive spray coating, be specially: 1) sample is cleaned and sandblasting; 2) by detonation flame spraying sample is coated compound coating, press articulamentum, diffusion impervious layer, the spraying successively of ceramic layer order, obtain composite thermal barrier coating.
6. press the preparation method of the described oxidation-inhibited thermal barrier coating of claim 5, it is characterized in that: working parameter is as follows: the gas flow ratio scope of oxygen and acetylene is 1.00~1.20: 1, operating frequency is 4~6shot/s, spray distance is 80~140mm, gun muzzle diameter is 20~25mm, the powder feeding rate is 0.3~0.9g/s, spraying spot dish overlapping rate 30~50%.
7. press the preparation method of the described oxidation-inhibited thermal barrier coating of claim 6, it is characterized in that: in the working parameter of described articulamentum MCrAlY: the gas flow ratio scope of oxygen and acetylene is 1.06~1.20: 1, spray distance is 100~140mm, and the powder feeding rate is 0.3~0.6g/s; In the working parameter of described diffusion impervious layer Ni-Al: the gas flow ratio scope of oxygen and acetylene is 1.08~1.15: 1, and spray distance is 90~110mm, and the powder feeding rate is 0.3~0.5g/s; Described ceramic layer ZrO 2-8Y 2O 3Working parameter in: the gas flow ratio scope of oxygen and acetylene is 1.02~1.10: 1, and spray distance is 80~120mm, and the powder feeding rate is 0.3~0.9g/s.
8. by the preparation method of the described oxidation-inhibited thermal barrier coating of claim 5, it is characterized in that: the thickness of described articulamentum is 80~120mm, and ceramic layer thickness is 250~350mm, and the thickness of diffusion impervious layer is 5~15mm.
CN 02133193 2002-10-16 2002-10-16 Oxidation-inhibited thermal barrier coating and preparing method thereof Expired - Fee Related CN1219001C (en)

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CN101618610A (en) * 2008-05-26 2010-01-06 西门子公司 Ceramic thermal barrier coating system with two ceramic layers
WO2010031222A1 (en) * 2008-09-19 2010-03-25 西门子公司 Thermal barrier coatings of superalloy and manufacturing method thereof
CN101605621B (en) * 2006-11-01 2013-07-10 卓轮Bhw滑动轴承两合公司 Method for producing two bonded-together layers and functional component that can be produced by the method
CN107345299A (en) * 2016-12-13 2017-11-14 北京华清燃气轮机与煤气化联合循环工程技术有限公司 A kind of turbine blade assemblies thermal barrier coating and preparation method thereof
CN114086101A (en) * 2021-11-19 2022-02-25 华能国际电力股份有限公司 High-temperature oxidation and hot corrosion resistant thermal barrier coating and preparation method thereof
CN114807855A (en) * 2022-04-19 2022-07-29 中国航发动力股份有限公司 Process method for preparing thermal barrier coating containing diffusion-resistant layer by EB-PVD one-step method
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Cited By (10)

* Cited by examiner, † Cited by third party
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CN101605621B (en) * 2006-11-01 2013-07-10 卓轮Bhw滑动轴承两合公司 Method for producing two bonded-together layers and functional component that can be produced by the method
CN101618610A (en) * 2008-05-26 2010-01-06 西门子公司 Ceramic thermal barrier coating system with two ceramic layers
US9567664B2 (en) 2008-05-26 2017-02-14 Siemens Aktiengesellschaft Ceramic thermal barrier coating system with two ceramic layers
WO2010031222A1 (en) * 2008-09-19 2010-03-25 西门子公司 Thermal barrier coatings of superalloy and manufacturing method thereof
CN107345299A (en) * 2016-12-13 2017-11-14 北京华清燃气轮机与煤气化联合循环工程技术有限公司 A kind of turbine blade assemblies thermal barrier coating and preparation method thereof
CN107345299B (en) * 2016-12-13 2019-09-27 北京华清燃气轮机与煤气化联合循环工程技术有限公司 A kind of turbine blade assemblies thermal barrier coating and preparation method thereof
CN114086101A (en) * 2021-11-19 2022-02-25 华能国际电力股份有限公司 High-temperature oxidation and hot corrosion resistant thermal barrier coating and preparation method thereof
CN114807855A (en) * 2022-04-19 2022-07-29 中国航发动力股份有限公司 Process method for preparing thermal barrier coating containing diffusion-resistant layer by EB-PVD one-step method
CN115341176A (en) * 2022-08-22 2022-11-15 西安电子科技大学 Multilayer bonding layer material applied to thermal barrier coating and preparation method thereof
CN115341176B (en) * 2022-08-22 2024-01-19 西安电子科技大学 Multilayer bonding layer material applied to thermal barrier coating and preparation method thereof

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