CN1480865A - Method for matching wheel pair of vehicle and system - Google Patents
Method for matching wheel pair of vehicle and system Download PDFInfo
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- CN1480865A CN1480865A CNA021295662A CN02129566A CN1480865A CN 1480865 A CN1480865 A CN 1480865A CN A021295662 A CNA021295662 A CN A021295662A CN 02129566 A CN02129566 A CN 02129566A CN 1480865 A CN1480865 A CN 1480865A
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Abstract
The system is composed of a central server for storing and processing data, hub, multiple computer management working stations, a group of cart, display with large screen and server for terminals. Computer through wireless data transmission controls group of cart. The working station consists of an industrial PC and label recognition system as well as relevant management program configured. The working stations through hub with '51 card' as pivot are connected to central data server possessing data storage in large capacity and prolific query function. Each working station is operated under favorable man-machine interface. The invention features high degree of automation, reliable and extensible so as to raise inspecting and repairing efficiency, guarantee safety of train.
Description
Technical field:
What the present invention relates to is a kind of matching wheel pair of vehicle method and system of vehicle, relate to a kind of employing computer automation information management system specifically, wheel to vehicle manages and follow-up of quality the maintenance overall process, and the realization robotization is joined the maintenance of wheel expenditure and joined the wheel method and system.
Background technology:
Existing maintenance vehicle is joined in the wheel management operations process, be that wheel need move between each station in the workshop itself on the one hand, be that relevant each taken turns right information along with right the moving of wheel constantly producing, flowing on the other hand, and gather for a form (being car system 51C card) and be saved.And, exist between the stream of these two kinds of forms and influence each other: will produce different information to taking turns right different disposal process, otherwise these information instruct the right flow direction of wheel again.Although each maintenance station has been realized basically that the employing relevant devices is automatic or semi-automatic and has been finished, but owing to lack information transmission and shared mechanism between each station, aforesaid information flow process can only rely on the Hand writing card and with chalk wheel on the way that makes marks realize, thereby greatly restricted giving full play to of these equipment benefits, caused the low of work efficiency, especially joining the wheel station, all the more so.
Summary of the invention:
The objective of the invention is to overcome the deficiency of above-mentioned existence, and provide a kind of vehicle matching wheel pair of vehicle method and system, it adopts advanced computer network and database technology and advanced identification technology, and wheel is managed and information trace maintenance process, realizes information sharing.
The present invention solves its technical problem underlying and realizes by the following technical solutions.
Vehicle matching wheel pair of vehicle method of the present invention is as follows:
When a. a wheel enters the wheel axle turning shop to (comprising new wheel), before wheel begins the testing station to detect automatically, enclose a label that contains radio-frequency card at its axle head magnetic, wherein pre-deposited a unique numbering in the radio-frequency card, label has outside identiflication number, and the corresponding relation of the numbering on radio-frequency card numbering and the label is stored in the computing machine;
B. before wheel is split and is started from moving the detection, utilize the radio-frequency card recognizer by operating personnel, with this take turns join the radio-frequency card of label numbering read in computing machine, and take turns with this of operator input axle number and testing result are delivered in the server, this takes turns right " car system 51C card " data and each station wheel foundation to identification as later printing;
C. when taking turns to passing through the outer testing station of bearing, the radio-frequency card numbering that the automatic readout sign of radio-frequency card recognizer is signed, and as index, finding out this in central database server takes turns data recording to correspondence and is shown on the CRT touch-screen at testing station outside the bearing and checks for the operative employee, the testing result whether the while operative employee will need to move back the axle processing is inserted this record, be sent to central database server after the affirmation, and will take turns going to respective rail according to the result;
D. when wheel to by the flaw detection workstation being fluorescent penetrating inspection machine and super when visiting the room, the radio-frequency card numbering that the automatic readout sign of radio-frequency card recognizer is signed, and as index, finding out this in central database server takes turns corresponding data recording, the CRT that is shown in the flaw detection workstation goes up for the operative employee and checks, the operative employee inserts this record with testing result simultaneously, is sent to central database server after the affirmation;
E. after wheel finishes to super spy detection, the radio-frequency card numbering of turning point being signed by the automatic readout sign of radio-frequency card recognizer at wheel also is sent to central database server by terminal server, the large screen display program will be taken turns right testing result to this according to the front, control large screen display indicator wheel is to flowing to, and the workman will take turns being sent to corresponding station according to prompting;
F. according to the prompting of large screen display, the wheel that needs is carried out the processing of Xuan wheel is right, deliver to Xuan turbine place, by the Xuan turbine it is processed, simultaneously, operating personnel will hand radio-frequency card and swipe the card at Xuan wheel testing station and read this and take turns right income size and carry out Xuan wheel parameter setting, and the wheel after the processing is sent in the central database server through confirming parameter, revises the expenditure size of " car system 51C card ";
G. according to the prompting of large screen display, wheel to needs pressing bearing again is right, deliver to and press-fit the testing station between bearing press mounting, press-fiting the testing station, the radio-frequency card numbering that the automatic readout sign of radio-frequency card recognizer is signed, and as index, in central database server, access and press-fit parameter, in the bearing press mounting program, by the relevant information input computing machine of operator with new pressing bearing, be sent to after the affirmation in the central database server, generate corresponding record in " car system 51C card ";
H. pass through above step, qualified wheel is joined the wheel district to being sent to;
I. join the wheel district, join the wheel plan by joining wheel administrative operator input in joining the wheel management work station at every turn, the wheel scheme is joined in generation, transfer to by wireless communication module and to join in the wheel dolly small-size computer, handle and to join the wheel dolly and patrol and examine by joining wheel person then along rail, when detect suitable wheel to the time, point out by hummer, at last, the chassis operating personnel handle chassis prepare lifting this take turns right, when the surfaceman hangs up properly hook for it, press a point driving switch, demonstrate this by the LED LCDs that connects and take turns correspondence and be placed on which group on the output line, instruct the chassis operating personnel that it is winched to corresponding position, before formal output, examine inspection by a workman to joining the wheel result, after affirmation is correct, taking turns to releasing, label is transmitted back to wheel the testing station is sentenced for utilizing again, so far, a workflow finishes.And
The vehicle wheel of the above-mentioned vehicle matching wheel pair of vehicle of enforcement of the present invention method is as follows to joining wheel system:
Mainly by the central database server of a data storage, processing, hub, many computer management workstations, one group by computer-controlled wirelessly transmitting data join the wheel dolly, large screen display, terminal server is formed; Many computer management workstations are formed by the label recognition system of an Industrial PC Computer and configuration, many computer workstations dispose corresponding supervisory routine, are tie and have mass data storage and link to each other with the central database server of enriching query function by hub and with " car system 51C card ".
The present invention solves its vehicle wheel and can also adopt following technical measures further to realize to the technical matters of joining wheel system.
Aforesaid vehicle wheel is to joining wheel system, described central database server is a centre data base management system, its database manipulation interface respectively fifth wheel to automatic measuring and controlling administration module, bearing examine administration module outward, contain super visit and flaw detection administration modules, wheel that magnetic is visited each two cover to testing result indicating module, Xuan wheel administration module, bearing press mounting administration module, join the wheel administration module and move and join the wheel module.
Aforesaid vehicle wheel is to joining wheel system, and described centre data base management system is reserved with and miscellaneous equipment interface and data upload interface, and the software of each computer workstation has good man machine operation interface.
Aforesaid vehicle wheel is to joining wheel system, and described each administration module has good man machine operation interface, wherein,
Wheel is to the automatic measuring and controlling administration module, constitute wheel by image acquisition and processing module, recognizer interface module, A/D card and I/O card interface module, database manipulation interface, human-computer interface module income size detection, information are transmitted management system, this module runs on wheel to the testing station;
Bearing is examined administration module outward, is made of recognizer interface module, database manipulation interface, human-computer interface module, and human-computer interface module comprises operator's administration interface again, bearing detects information input interface and help, and this module runs on the outer testing station of bearing;
The flaw detection administration module is made of recognizer interface module, database manipulation interface, human-computer interface module, and human-computer interface module comprises operator's administration interface, carrying out flaw detection information input interface and help again, and this module runs on the carrying out flaw detection workstation;
Wheel constitutes wheel to the testing result surveillance to the testing result indicating module by recognizer interface module, database manipulation interface, detection data processing module, giant-screen testing result monitoring interface;
Xuan takes turns administration module, constitute by recognizer interface module, database manipulation interface, human-computer interface module, numerically-controlled machine and PC digital transmission module, human-computer interface module comprises operator's administration interface, Xuan wheel object information input interface and help again, and this module runs on Xuan wheel testing station;
The bearing press mounting administration module, constitute by recognizer interface module, database manipulation interface, human-computer interface module and digital sampling and processing, human-computer interface module comprises operator's administration interface, bearing press mounting information input interface and help again, and this module runs on bearing press mounting testing station;
Join the wheel administration module, constitute by recognizer interface module, database manipulation interface, human-computer interface module, wireless communication module interface, human-computer interface module comprises system maintenance, routine work, data management and help again, and this module runs on joins the synthetic fibre management work station;
Move and join the wheel module, be made of wireless communication module interface, recognizer interface module and data transmission module, this module runs on joins the synthetic fibre dolly.
Aforesaid vehicle wheel is joined the wheel dolly and is made up of small-sized industrial computer, carriage walking control system, dolly left and right sides tag recognizer and wireless communication module and LED LCDs joining wheel system.
Aforesaid vehicle wheel is to joining wheel system, joins the wheel dolly and takes turns management work station and be connected by the wireless communication transmission mode with joining.
Aforesaid vehicle wheel is to joining wheel system, and label recognition system is by label and recognizer) form, carry out wireless or wired mode by interface routine and each computer workstation and communicate by letter.
Aforesaid vehicle wheel is to joining wheel system, and label places in the label box and is adsorbed on the right spindle nose of wheel by the magnet piece localization method; The installation site of recognizer should place each maintenance station wheel to the process place, and height adapts with the wheel base ground level.
Aforesaid vehicle wheel is to joining wheel system, and label recognition system is bar code and reader or radio-frequency card and card reader thereof.
The present invention adopts advanced computer network and database technology and advanced identification technology, and wheel is managed and information trace maintenance process, realizes information sharing, simultaneously, adopts the passive smart tag recognition technology, instructs the wheel right flow direction and apolegamy work.The software of its each computer workstation has good man machine operation interface, thereby make the present invention have the automaticity height, easy to use and reliable, have dirigibility and extendability, can effectively improve overhaul efficiency and quality, guarantee the security of train operation and the operation cost of vehicle, alleviate operator's labour intensity, characteristics such as raise labour efficiency.
Further describe the present invention with specific embodiment and description of drawings below.
Description of drawings:
Fig. 1 vehicle wheel of the present invention is to joining the wheel system layout of equipment
Fig. 2 vehicle wheel of the present invention is to joining the hardware configuration block scheme of wheel system.
Fig. 3 vehicle wheel of the present invention is to joining the program module structural drawing of wheel system.
Fig. 4 wheel is to automatic measuring and controlling administration module functional diagram.
Fig. 5 bearing detects management functions of modules figure outward.
Fig. 6 administration module functional diagram of detecting a flaw.
Fig. 7 wheel is to testing result indicating module functional diagram.
Fig. 8 Xuan wheel administration module functional diagram.
Fig. 9 bearing press mounting administration module functional diagram.
Figure 10 joins the wheel administration module and moves and join wheel functions of modules figure.
Figure 11 joins wheel vehicle structure principle schematic.
Figure 12 wheel is to the installation site synoptic diagram of label and tag recognizer.
Mark among the figure:
1...... wheel is to the outer testing station of testing station 2...... bearing
3...... carrying out flaw detection workstation 5...... press-fits the testing station
6...... hub (HUB) 7...... large screen display
8...... Xuan wheel testing station 9...... central database server
10...... join the wheel 11...... of a management work station numerical control Xuan wheel lathe PLC left side
12...... the right 13...... terminal server of numerical control Xuan wheel lathe PLC
14...... join wheel dolly 15...... wireless communication module
16...... tag recognizer 17......LED LCDs
18...... small-sized industrial computer 19...... carriage walking control system
20...... wheel is to the 21...... label
100...... centre data base management system 101...... database manipulation interface
102...... wheel is examined administration module outward to automatic measuring and controlling administration module 103...... bearing
104...... flaw detection administration module 105...... wheel is to the testing result indicating module
106...... Xuan wheel administration module 107...... bearing press mounting administration module
108...... joining wheel administration module 109...... moves and joins the wheel module
110...... image acquisition processing module 111...... recognizer interface module
112......A/D card I/O card interface module 114...... human-computer interface module
117...... the operator manages the 118...... bearing and detects the information typing
119...... help the typing of 120...... carrying out flaw detection information
121...... giant-screen testing result monitoring interface 122...... numerically-controlled machine and PC digital transmission module
123...... detect the typing of data processing module 124...... Xuan wheel object information
125...... wireless communication module interface 126...... data transmission module
127...... system maintenance 128...... routine work
129...... data management 130...... digital sampling and processing
131...... bearing press mounting information typing
Embodiment:
Below in conjunction with each accompanying drawing, it is as follows at first to describe vehicle matching wheel pair of vehicle method of the present invention:
When a. a wheel is taken turns the axle turning shop to entering for 20 (comprising new wheel), before wheel detects automatically to 1 beginning of testing station, enclose a label 21 that contains radio-frequency card at its axle head magnetic, wherein pre-deposited a unique numbering in the radio-frequency card, label 21 has outside identiflication number, and the corresponding relation of the numbering on radio-frequency card numbering and the label 21 is stored in the computing machine;
B. before wheel is split and is started from moving the detection, utilize radio-frequency card recognizer 16 by operating personnel, this is taken turns 20 numberings of joining the radio-frequency card of label 21 are read in computing machine, and take turns with this of operator input axle number and testing result are delivered in the server, this takes turns right " car system 51C card " data and each station wheel foundation to identification as later printing;
C. when wheel to 20 by outside the bearing during testing station 2, radio-frequency card recognizer 16 is read the radio-frequency card numbering on the label 21 automatically, and as index, finding out this in central database server 9 takes turns data recording to correspondence and is shown on the CRT touch-screen at testing station 2 outside the bearing and checks for the operative employee, the operative employee inserts this record with testing result (whether needing to move back axle handles) simultaneously, be sent to central database server 9 after the affirmation, and will take turns according to the result and go to respective rail 20;
D. when wheel to by flaw detection workstation 3 being fluorescent penetrating inspection machine and super when visiting the room, radio-frequency card recognizer 16 is read the radio-frequency card numbering on the label 21 automatically, and as index, finding out this in central database server 9 takes turns corresponding data recording, the CRT that is shown in flaw detection workstation 3 goes up for the operative employee and checks, the operative employee inserts this record with testing result simultaneously, is sent to central database server 9 after the affirmation;
E. when wheel to 20 surpass visit to detect finish after, at wheel turning point is read the radio-frequency card numbering on the label 21 automatically and is sent to central database server 9 by terminal server 13 by radio-frequency card recognizer 16, the large screen display program will be taken turns testing result to 20 to this according to the front, control large screen display 7 indicator wheels are to flowing to, and the workman will take turns according to prompting and be sent to corresponding station to 20;
F. according to the prompting of large screen display 7, needs are carried out the wheel of Xuan wheel processing to 20, deliver to Xuan turbine place, by the Xuan turbine it is processed, simultaneously, operating personnel will hand radio-frequency card and swipe the card at Xuan wheel testing station 8 and read this and take turns right income size and carry out Xuan wheel parameter setting, and the wheel after the processing is sent in the central database server 9 through confirming parameter, revises the expenditure size of " car system 51C card ";
G. according to the prompting of large screen display 7, wheel to needs pressing bearing again is right, deliver to and press-fit testing station 5 between bearing press mounting, press-fiting testing station 5, the radio-frequency card numbering that radio-frequency card recognizer 16 automatic readout signs are signed, and as index, in central database server 9, access and press-fit parameter, in the bearing press mounting program, by the relevant information input computing machine of operator with new pressing bearing, be sent to after the affirmation in the central database server 9, generate corresponding record in " car system 51C card ";
H. pass through above step, qualified wheel is sent to 20 joins the wheel district;
I. join the wheel district, join the wheel plan by joining wheel administrative operator input in joining wheel management work station 10 at every turn, the wheel scheme is joined in generation, transfer to by wireless communication module 15 and to join in wheel dolly 14 small-size computers 18, handle and to join wheel dolly 14 and patrol and examine by joining wheel person then along rail, when detect suitable wheel to the time, point out by hummer, at last, the chassis operating personnel handle chassis prepare lifting this take turns right, when the surfaceman hangs up properly hook for it, press a point driving switch, demonstrate this by the LED LCDs 17 that connects and take turns correspondence and be placed on which group on the output line, instruct the chassis operating personnel that it is winched to corresponding position, before formal output, examine inspection by a workman to joining the wheel result, after affirmation is correct, taking turns to releasing, label 21 is transmitted back to wheel testing station 1 is sentenced for utilizing again, so far, a workflow finishes.
Vehicle wheel of the present invention is described below to joining the technical scheme of wheel system:
Shown in Fig. 1,2, a kind of vehicle wheel is to joining wheel system, it is mainly by the central database server 9 of a data storage, processing, hub (HUB) 6, many computer management workstations, one group by computer-controlled wirelessly transmitting data join wheel dolly 14, large screen display 7, terminal server 13 is formed; Many computer management workstations are formed by the label recognition system of an Industrial PC Computer and configuration, many computer workstations dispose corresponding supervisory routine, are tie and have mass data storage and link to each other with the central database server 9 of enriching query function by hub 6 and with " car system 51C card ".
Vehicle wheel of the present invention transmits software program control realization to joining wheel system by resource sharing, information.
Referring to shown in Figure 3, described central database server 9 is centre data base management systems 100, its database manipulation interface 101 respectively fifth wheel to automatic measuring and controlling administration module 102, bearing examine administration module 103 outward, contain super visit and flaw detection administration modules 104, wheel that magnetic is visited each two cover to testing result indicating module 105, Xuan wheel administration module 106, bearing press mounting administration module 107, join wheel administration module 108 and move and join wheel module 109.Each above-mentioned administration module has good man machine operation interface.Wherein
As shown in Figure 4, wheel is to automatic measuring and controlling administration module 102, it constitutes wheel by image acquisition and processing module 110, recognizer interface module 111, A/D card and I/O card interface module 112, database manipulation interface 101, human-computer interface module 114 income size detection, information is transmitted management system, and this module runs on wheel to testing station 1.The wheel that reads in current station during operation is uploaded to central database server 9 to the numbering of extension label, automatically generating new " a car system 51C card " in database takes turns corresponding with this, the mode of reading in is set to two kinds, wherein a kind of is robotization mode (default mode), promptly by the tag recognizer read-write interface, obtain the mode of tag number automatically, another kind is a manual mode, promptly, number by the direct input label of keyboard by the user by respective interface.The purpose that manual mode is set mainly is that system still can be worked under the situation of radio-frequency card reader device fault.Result and axle head identification plate information that detection is drawn write in the database, and form one-to-one relationship with existing wheel shaft number
As shown in Figure 5, bearing is examined tube module 103 outward, is made of recognizer interface module 111, database manipulation interface 101, human-computer interface module 114.Human-computer interface module 114 comprises the operator again manages 117 interfaces, bearing detection information typing 118 interfaces and helps 119, and this module runs on the outer testing station 2 of bearing.Number inside and outside checking label by the tag recognizer read-write interface, access corresponding in the database " car system 51C card ", the operative employee detects three partial informations such as the bearing designation, end-play, apparent condition of rolling bearing, and the manual bearing information of selecting is also judged the bearing quality.
As shown in Figure 6, flaw detection administration module 104, constitute by recognizer interface module 111, database manipulation interface 101, human-computer interface module 114, human-computer interface module 114 comprises the operator again manages 117 interfaces, carrying out flaw detection information typing 120 interfaces and helps 119, and this module runs on carrying out flaw detection workstation 4.Number inside and outside checking label by the tag recognizer read-write interface, access corresponding " car system 51C card ", generate 52A card or 53A card simultaneously.Magnetic is visited and well could be arrived super the spy, and is bad if magnetic is visited, and takes label, visits without super, then directly send factory, the processing of After Hours swiping the card again.The result of operator's typing bearing information and flaw detection, the artificial judgment quality is confirmed after super spy is finished.
As shown in Figure 7, wheel constitutes wheel to the testing result surveillance to testing result indicating module 105 by recognizer interface module 111, database manipulation interface 101, detection data processing module 123, giant-screen testing result monitoring interface 121.Read this by the tag recognizer read-write interface and take turns subsidiary tag number, the data of Query Database corresponding " car system 51C card " record are judged and return results then, show the whereabouts that wheel is right on large screen display 7.
As shown in Figure 8, Xuan takes turns administration module 106, constitute by recognizer interface module 111, database manipulation interface 101, human-computer interface module 114, numerically-controlled machine and PC digital transmission module 122, human-computer interface module 114 comprises the operator again manages 117 interfaces, Xuan wheel object information typing 124 interfaces and helps 119, and this module runs on Xuan wheel testing station 8.Number by tag recognizer read-write interface reading tag, Query Database accesses accordingly " car system 51C card " demonstration spinning roller suggestion size and carries out the Xuan wheel operation, manual entry or numerical control Xuan turbine PLC11,12 upload the final size after Xuan takes turns automatically then, revise the record of the expenditure size of " car system 51C card " in the database.
As shown in Figure 9, bearing press mounting administration module 107 is made of recognizer interface module 111, database manipulation interface 101, human-computer interface module 114 and digital sampling and processing 130, human-computer interface module 114 comprises the operator again manages 117 interfaces, bearing press mounting information typing 131 interfaces and helps 119, and this module runs on bearing press mounting testing station 5.
As shown in figure 10, join wheel administration module 108, constitute by recognizer interface module 111, database manipulation interface 101, human-computer interface module 114, wireless communication module interface 125, human-computer interface module 114 comprises system maintenance 127, routine work 128, data management 129 again and helps 119, and this module runs on joins synthetic fibre management work station 10.Whole management system is carried out system maintenance such as user management, password modification etc., join the typing of wheel plan, join the generation of wheel scheme, join the wheel scheme and be transferred to the mobile wheel dolly of joining, dolly transmits back the actual wheel file of joining joins the wheel affirmation.The management of database to the maintenance in storehouse, inquiry, renewals automatically, printing etc., is joined the wheel planning management as wheel, joins the wheel project management, takes turns history management, deletion, inquiry, form, joins wheel scheme history management, deletion, inquiry, form.And
As shown in figure 10, move and join wheel module 109, be made of wireless communication module interface 125, recognizer interface module 111 and data transmission module 126, this module runs on joins wheel dolly 14.Joining wheel dolly 14 patrols and examines and a week needs 2 minutes approximately, mark off can join wheel in the database wheel to the storehouse, upload and patrol and examine the result to joining wheel management work station 10, generate the optimum wheel scheme of joining according to joining the wheel plan, join wheel dolly 14 then and receive and join the wheel scheme and begin to join wheel, carriage walking finds corresponding wheel the back buzzing to be reported to the police and be uploaded to join wheel management work station 10.As shown in figure 11, joining wheel dolly 14 is made up of small-sized industrial computer 18, carriage walking control system 19, dolly left and right sides tag recognizer 16 and wireless communication module 15 and LED LCDs 17.Provided a kind of embodiment (PCA6145BCPU mainboard, configurations such as 486CPU) of this small-sized industrial computer 18 in the accompanying drawing, and a kind of structured flowchart form of carriage walking control system 19.
Joining wheel dolly 14 takes turns management work station 10 and is connected by the wireless communication transmission mode with joining.
As shown in figure 12, label recognition system is made up of label 21 and recognizer 16, carries out wireless or wired mode by interface routine and each computer workstation and communicates by letter.
Label recognition system can be bar code and reader or radio-frequency card and card reader thereof etc.
The above, it only is preferred embodiment of the present invention, be not that the present invention is done any pro forma restriction, every foundation technical spirit of the present invention all still belongs in the scope of technical solution of the present invention any simple modification, equivalent variations and modification that above embodiment did.
Claims (11)
1, a kind of vehicle matching wheel pair of vehicle method is characterized in that key step comprises:
When a. a wheel enters the wheel axle turning shop to (20), before wheel detects automatically to testing station (1) beginning, enclose a label (21) that contains radio-frequency card at its axle head magnetic, wherein pre-deposited a unique numbering in the radio-frequency card, label has outside identiflication number, and the corresponding relation of the numbering on radio-frequency card numbering and the label is stored in the computing machine;
B. before wheel is split and is started from moving the detection, utilize radio-frequency card recognizer (16) by operating personnel, with this take turns join the radio-frequency card of label numbering read in computing machine, and take turns with this of operator input axle number and testing result are delivered in the server, this takes turns right " car system 51C card " data and each station wheel foundation to identification as later printing;
C. when wheel to (20) by outside the bearing during testing station (2), the radio-frequency card numbering that the automatic readout sign of radio-frequency card recognizer (16) is signed, and as index, finding out this in central database server (9) takes turns data recording to correspondence and is shown on the CRT touch-screen of testing station (2) outside the bearing and checks for the operative employee, the testing result whether the while operative employee will need to move back the axle processing is inserted this record, be sent to central database server (9) after the affirmation, and will take turns going to respective rail according to the result;
D. when wheel when by flaw detection workstation (3) being fluorescent penetrating inspection machine and super spy room, the radio-frequency card numbering that the automatic readout sign of radio-frequency card recognizer (16) is signed, and as index, finding out this in central database server (9) takes turns corresponding data recording, the CRT that is shown in flaw detection workstation (3) goes up for the operative employee and checks, the operative employee inserts this record with testing result simultaneously, is sent to central database server (9) after the affirmation;
E. after wheel finishes to super spy detection, wheel to turning point by radio-frequency card recognizer (16) automatically the radio-frequency card signed of readout sign number and be sent to central database server (9) by terminal server (13), the large screen display program will be taken turns right testing result to this according to the front, control large screen display (7) indicator wheel is to flowing to, and the workman will take turns being sent to corresponding station according to prompting;
F. according to the prompting of large screen display (7), needs are carried out the wheel of Xuan wheel processing to (20), deliver to Xuan turbine place, by the Xuan turbine it is processed, simultaneously, operating personnel will hand radio-frequency card and swipe the card at Xuan wheel testing station (8) and read this and take turns right income size and carry out Xuan wheel parameter setting, and the wheel after the processing is sent in the central database server (9) through confirming parameter, revises the expenditure size of " car system 51C card ";
G. according to the prompting of large screen display (7), wheel to needs pressing bearing again is right, deliver to and press-fit testing station (5) between bearing press mounting, press-fiting testing station (5), the radio-frequency card numbering that the automatic readout sign of radio-frequency card recognizer (16) is signed, and as index, in central database server (9), access and press-fit parameter, in the bearing press mounting program, by the relevant information input computing machine of operator with new pressing bearing, be sent to after the affirmation in the central database server (9), generate corresponding record in " car system 51C card ";
H. pass through above step, qualified wheel is sent to (20) joins the wheel district;
I. join the wheel district, join the wheel plan by joining wheel administrative operator input in joining wheel management work station (10) at every turn, the wheel scheme is joined in generation, transfer to by wireless communication module (15) and to join in wheel dolly (14) small-size computer (18), handle and to join wheel dolly (14) and patrol and examine by joining wheel person then along rail, when detect suitable wheel to the time, point out by hummer, at last, the chassis operating personnel handle chassis prepare lifting this take turns right, when the surfaceman hangs up properly hook for it, press a point driving switch, demonstrate this by the LED LCDs (17) that connects and take turns correspondence and be placed on which group on the output line, instruct the chassis operating personnel that it is winched to corresponding position, before formal output, examine inspection by a workman to joining the wheel result, after affirmation is correct, taking turns to releasing, label (21) is transmitted back to wheel testing station (1) is sentenced for utilizing again, so far, a workflow finishes.
2, a kind of vehicle wheel of using in claim 1 method is to joining wheel system, it is characterized in that, main central database server (9) by a data storage, processing, hub (6), many computer management workstations, one group by computer-controlled wirelessly transmitting data join wheel dolly (14), large screen display (7), terminal server (13) is formed; Many computer management workstations are formed by the label recognition system of an Industrial PC Computer and configuration, many computer workstations dispose corresponding supervisory routine, are tie and have mass data storage and link to each other with the central database server of enriching query function (9) by hub (6) and with " car system 51C card ".
3, vehicle wheel according to claim 2 is to joining wheel system, it is characterized in that, described central database server (9) is a centre data base management system (100), and its database manipulation interface (101) difference fifth wheel is to automatic measuring and controlling administration module (102), bearing is examined administration module (103) outward, contain super spy and magnetic and visit flaw detection administration modules (104) of each two cover, wheel is to testing result indicating module (105), Xuan takes turns administration module (106), bearing press mounting administration module (107), join wheel administration module (108), report form statistics module (132) and the mobile wheel module (109) of joining.
4, vehicle wheel according to claim 3 is characterized in that joining wheel system, and centre data base management system (100) is reserved with and miscellaneous equipment interface and data upload interface, and the software of each computer workstation has good man machine operation interface.
5, vehicle wheel according to claim 4 is characterized in that joining wheel system, and described each administration module has good man machine operation interface, wherein,
Wheel is to automatic measuring and controlling administration module (102), constitute wheel by image acquisition and processing module (110), recognizer interface module (111), A/D card and I/O card interface module (112), database manipulation interface (101), human-computer interface module (114) income size detection, information are transmitted management system, this module runs on wheel to testing station (1);
Bearing is examined administration module (103) outward, constitute by recognizer interface module (111), database manipulation interface (101), human-computer interface module (114), human-computer interface module (114) comprises operator's management (117) interface again, bearing detects information typing (118) interface and help (119), and this module runs on the outer testing station (2) of bearing;
Flaw detection administration module (104), constitute by recognizer interface module (111), database manipulation interface (101), human-computer interface module (114), human-computer interface module (114) comprises operator's management (117) interface, carrying out flaw detection information typing (120) interface and help (119) again, and this module runs on carrying out flaw detection workstation (4);
Wheel constitutes wheel to the testing result surveillance to testing result indicating module (105) by recognizer interface module (111), database manipulation interface (101), detection data processing module (123), giant-screen testing result monitoring interface (121);
Xuan takes turns administration module (106), constitute by recognizer interface module (111), database manipulation interface (101), human-computer interface module (114), numerically-controlled machine and PC digital transmission module (122), human-computer interface module (114) comprises operator's management (117) interface, Xuan wheel object information typing (124) interface and help (119) again, and this module runs on Xuan wheel testing station (8);
Bearing press mounting administration module (107), constitute by recognizer interface module (111), database manipulation interface (101), human-computer interface module (114) and digital sampling and processing (130), human-computer interface module (114) comprises operator's management (117) interface, bearing press mounting information typing (131) interface and help (119) again, and this module runs on bearing press mounting testing station (5);
Join wheel administration module (108), constitute by recognizer interface module (111), database manipulation interface (101), human-computer interface module (114), wireless communication module interface (125), human-computer interface module (114) comprises system maintenance (127), routine work (128), data management (129) again and helps (119), and this module runs on joins synthetic fibre management work station (10);
Report form statistics module (132), constitute by database manipulation interface (101), human-computer interface module (114), human-computer interface module (114) comprises statistical query (133), printout (134) again and helps (119), and this module runs on joins synthetic fibre management work station (10);
Move and join wheel module (109), be made of wireless communication module interface (125), recognizer interface module (111) and data transmission module (126), this module runs on joins synthetic fibre dolly (14).
6, according to the arbitrary described vehicle wheel of claim 2～5 to joining wheel system, it is characterized in that, join wheel logging structure automatically and take turns dolly (14) for joining, perhaps patrol and examine mechanism for base track, perhaps patrol and examine mechanism for hand-held.
7, vehicle wheel according to claim 6 is to joining wheel system, it is characterized in that, join wheel dolly (14) and form by small-sized industrial computer (18), carriage walking control system (19), dolly left and right sides tag recognizer (16) and wireless communication module (15) and LED LCDs (17).
8, vehicle wheel according to claim 7 is characterized in that joining wheel system, and joining wheel dolly (14) is to be connected by the wireless communication transmission mode with joining wheel management work station (10).
9, vehicle wheel according to claim 8 is characterized in that joining wheel system, and label recognition system is made up of label (21) and recognizer (16), carries out wireless or wired mode by interface routine and each computer workstation and communicates by letter.
10, vehicle wheel according to claim 9 is characterized in that joining wheel system, and label (21) places in the label box and is adsorbed on the spindle nose of wheel to (20) by the magnet piece localization method; The installation site of recognizer (16) should place each maintenance station wheel to the process place, and height adapts with the wheel base ground level.
11, vehicle wheel according to claim 10 is characterized in that joining wheel system, and label recognition system is bar code and reader or radio-frequency card and card reader thereof.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA021295662A CN1480865A (en) | 2002-09-05 | 2002-09-05 | Method for matching wheel pair of vehicle and system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA021295662A CN1480865A (en) | 2002-09-05 | 2002-09-05 | Method for matching wheel pair of vehicle and system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1480865A true CN1480865A (en) | 2004-03-10 |
Family
ID=34144216
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA021295662A Pending CN1480865A (en) | 2002-09-05 | 2002-09-05 | Method for matching wheel pair of vehicle and system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1480865A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100425967C (en) * | 2005-08-17 | 2008-10-15 | 汕头高新技术产业开发区东奇汽车科技有限公司 | Method for monitoring air pressure variation of automobile tyre and system for realizing the method |
| CN102955459A (en) * | 2011-08-30 | 2013-03-06 | 北京新联铁科技股份有限公司 | Axle maintenance system integration method for rail traffic locomotive |
| CN103072556A (en) * | 2011-10-25 | 2013-05-01 | 北京新联铁科技股份有限公司 | Integrated design system for rail transit vehicle inspection and maintenance system |
| CN103092124A (en) * | 2012-12-18 | 2013-05-08 | 江苏速升自动化装备股份有限公司 | Wheel set matching control system and control process |
| CN106080663A (en) * | 2016-08-24 | 2016-11-09 | 北京主导时代科技有限公司 | Non-pulling wheel Xuan is repaiied and method of detection and lathe and failure detector assembly by railway train wheel |
| CN110457966A (en) * | 2019-07-05 | 2019-11-15 | 郑州铁总智能科技有限公司 | Rail truck wheel shaft mark plate information management system |
-
2002
- 2002-09-05 CN CNA021295662A patent/CN1480865A/en active Pending
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100425967C (en) * | 2005-08-17 | 2008-10-15 | 汕头高新技术产业开发区东奇汽车科技有限公司 | Method for monitoring air pressure variation of automobile tyre and system for realizing the method |
| CN102955459A (en) * | 2011-08-30 | 2013-03-06 | 北京新联铁科技股份有限公司 | Axle maintenance system integration method for rail traffic locomotive |
| CN102955459B (en) * | 2011-08-30 | 2016-05-11 | 北京新联铁科技股份有限公司 | Rail transit rolling stock axletree examination and repair system integrated approach |
| CN103072556A (en) * | 2011-10-25 | 2013-05-01 | 北京新联铁科技股份有限公司 | Integrated design system for rail transit vehicle inspection and maintenance system |
| CN103092124A (en) * | 2012-12-18 | 2013-05-08 | 江苏速升自动化装备股份有限公司 | Wheel set matching control system and control process |
| CN103092124B (en) * | 2012-12-18 | 2015-05-27 | 江苏速升自动化装备股份有限公司 | Wheel set matching control system and control process |
| CN106080663A (en) * | 2016-08-24 | 2016-11-09 | 北京主导时代科技有限公司 | Non-pulling wheel Xuan is repaiied and method of detection and lathe and failure detector assembly by railway train wheel |
| CN110457966A (en) * | 2019-07-05 | 2019-11-15 | 郑州铁总智能科技有限公司 | Rail truck wheel shaft mark plate information management system |
| CN110457966B (en) * | 2019-07-05 | 2024-04-09 | 郑州铁总智能科技有限公司 | Intelligent marking plate information management system for railway vehicle axle |
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