Flyash excitant
Technical field
The invention belongs to improving the flyash excitant of the special development of the filling properties of flyash in concrete and mortar.
Background technology
Have at present both at home and abroad multiplely, conclude and get up to have mechanical activation, chemical activation, physically activated and mechanochemistry activation etc. about the measure that improves flyash activity.The trend of domestic comprehensive utilization flyash is to pay attention to the direct application of the flyash of discharge, and make every effort to high volume, like this in the hope of cutting down finished cost, obtain high economic benefit and social benefit, so the development research of flyash excitant is the important topic of total utilization of PCA always.Existing flyash excitant is used alkali (calcium oxide, sodium hydroxide etc.), vitriol (gypsum, saltcake etc.), muriate (sodium-chlor, calcium chloride etc.), yellow soda ash, silicic acid more; And efficient water reducer such as naphthalenesulfonate formaldehyde condensation compound and calcium lignosulfonate ordinary water-reducing agent.Except that adding water reducer (fluidizer), when mixing inorganicss such as above-mentioned alkali, salt, often incorporation is higher, not only increase cost, and at incorporation during more or improper use, also can produce some disadvantage,, corrosion take place and destroy concrete durability etc. because of alkali-aggregate reaction as the whiting frosting occurring.
Summary of the invention
The purpose of this invention is to provide a kind of flyash excitant, so that excite the lateral reactivity of flyash effectively, increase fly-ash-contained, and reduce the cost of this flyash excitant as far as possible, under the prerequisite that guarantees remarkable technique effect, improve economic benefit and society's (environmental protection) benefit of concrete and goods industry thereof.
Technical scheme of the present invention is as follows:
Scheme 1
A kind of flyash excitant, (be used for non-reinforced concrete, volume is the 3%---5% of cement and flyash total amount), it comprises following component and content (weight percent):
Component concentration
Sodium sulfate anhydrous.min(99) (Na
2SO
4) 10--30
Calcium chloride (CaCl
2) 10--30
Sodium-chlor (NaCl) 10--20
Solid support material (flyash or zeolite powder) surplus.
In order to improve concrete flowability, and reduce contraction ratio, on the basis of such scheme, increase:
High efficiency water reducing agent (UNF-5 or FDN etc.) 10--25
Calcium lignin sulphonate (wooden calcium) 1.5--7.0
Solid support material (flyash or zeolite powder) surplus.
In order further to improve the intensity of flyash concrete, on the basis of such scheme, increase:
Phosphogypsum 5---15
Solid support material (flyash or zeolite powder) surplus.
Scheme 2
A kind of flyash excitant (be used for Steel Concrete, volume is with scheme 1), it comprises following component and content (weight percent)
Component concentration
Sodium sulfate anhydrous.min(99) (Na
2SO
4) 10--30
Calcium chloride (CaCl
2) 10--15
Sodium-chlor (NaCl) 10--20
Calcium nitrite 20--30
Solid support material (flyash or zeolite powder) surplus.
The purpose that increases calcium nitrite in this scheme be in and the corrosion of sodium-chlor, improve concrete weather resistance.
In order to improve concrete flowability, and reduce contraction ratio, on the basis of such scheme, increase:
High efficiency water reducing agent (UNF-5 or FDN etc.) 6---10
Calcium lignin sulphonate (wooden calcium) 2---5
Solid support material (flyash or zeolite powder) surplus.
In order further to improve the intensity and the resistant to tarnishing ability of the flyash concrete that mixes this exciting agent, on the basis of such scheme, increase:
Phosphogypsum 5---15
Solid support material (flyash or zeolite powder) surplus.
The exciting agent that scheme 2 is remembered (exciting agent that is used for Steel Concrete) also can be used for non-reinforced concrete, and technique effect is better, and only cost is high.
The preparation technology of this exciting agent is that accurately above-mentioned each component raw material of weighing utilizes the mixing, the pulverizer that have the mixing stirring and pulverize function to make through homogenizing, stirring, grinding (or pulverizing).Its fineness be controlled at can be all by the 0.63mm sieve, and 0.315mm tails over and is not more than 12%.
The performance index of this exciting agent are pressed table 1 control.(videing infra)
Table 1 is mixed the concrete performance index of this exciting agent
Test subject | Flyash excitant |
1 type | 2 types |
Flyash replaces cement rate 30% | Flyash replaces cement rate 40% |
Compressive strength rate % is not less than | ?7d | ??75 | ??75 |
?28d | ??100 | ??100 |
?56d | ??110 | ??105 |
Contraction ratio % is not more than | ?28d | ??110 | ??110 |
Annotate: 1 type is for to mix this exciting agent of 3% in the table in cement and flyash, and 2 types are for to mix this exciting agent of 4% in the table in cement and flyash.
This exciting agent is used for fly-ash mortar and flyash concrete, and the measured result of its mechanical property (compressive strength rate) sees Table 2 and table 3 respectively.
Table 2 is mixed the mortar mechanical property measured result (by standard GB1596-91 test) of this exciting agent
Numbering | Ultimate compression strength MPa/ compares per-cent |
?7d | ?28d | ?56d |
?K
0(100% cement)
| ?32.6/100 | ?50.4/100 | ?58.3/100 |
K-F (70% cement+30% flyash) | ?19.2/58.9 | ?39.7/78.8 | ?45.3/77.7 |
?K-F-S
1 | ?25.1/77.0 | ?43.2/85.7 | ?50.2/86.1 |
?K-F-S
2 | ?26.2/80.4 | ?44.7/89.0 | ?55.5/95.2 |
?K-F-S
3 | ?24.0/73.6 | ?41.8/82.9 | ?53.0/90.9 |
Annotate: K-F-S
1, K-F-S
2, K-F-S
3Be respectively and on the basis of K-F, mix 3% embodiment 1, embodiment 2, the exciting agent of embodiment 3.
Table 3 is mixed the mechanical performance of concrete measured result (by 5.6.1 test among the standard GB8076-1997) (videing infra) of this exciting agent
Numbering | Ultimate compression strength MPa/ relative percentage |
7d | ?28d | ?56d |
?C
0(100% cement)
| 17.7/100 | ?26.4/100 | ?33.4/100 |
?C-F
0(70% cement+30% flyash)
| 11.0/62.1 | ?17.2/64.9 | ?22.2/66.5 |
?C-F-S
1 | 15.1/85.3 | ?27.3/103.2 | ?35.3/105.6 |
?C-F-S
2 | 22.6/127.6 | ?32.5/123.1 | ?36.1/108.2 |
?C-F-S
3 | 15.2/86.0 | ?32.7/124.0 | ?39.8/119.2 |
Annotate: C-F-S
1, C-F-S
2, C-F-S
3Be respectively at C-F
0The basis on respectively mix 3% embodiment 1, embodiment 2, the exciting agent of embodiment 3.
The present invention has following advantage: this flyash excitant can excite the lateral reactivity of flyash effectively, increase the volume of flyash in concrete and goods thereof, and can improve the intensity of concrete early stage (1d, 3d, 7d), 28 days intensity increases the longterm strength sustainable growth with comparing of fly ash not.Because the increase of doping quantity of fly ash can be saved cement, reduce the cost of concrete and goods thereof.Because this exciting agent uses the sodium-chlor of a certain amount of cheapness and industrial residue phosphogypsum to make raw material, and when using high efficiency water reducing agent and the ordinary water-reducing agent science compound, thereby can reduce the cost of this kind flyash excitant effectively.Through budgetary estimate, 1 ton of this flyash excitant of every application can fully utilize the flyash about 10 tons, saves about 10 tons of cement, economizes on the use of funds 1500 yuan, and as seen its economic benefit and social benefit are very remarkable.
Embodiment (videing infra) table 4 embodiment