A kind of low cost sulfur transformation resistant deoxidizing agent
Technical field
The present invention relates to a kind of sulfur transformation resistant deoxidizing agent, particularly a kind of low cost sulfur transformation resistant deoxidizing agent.
Background technology
In China is raw material with the coal, contain a spot of oxygen (being generally 0.5-0.8%) in the unstripped gas that " atmospheric fixed bed intermittent gasification " method of employing is produced, in the unstripped gas a spot of oxygen will with active component or the carrier generation sulfation reaction in the catalyst, make rapid catalyst deactivation, need above beds, load a large amount of sulfur transformation resistant deoxidizing agents for this reason, below the oxygen removal to 0.2% in the unstripped gas, to prolong the service life of catalyst.Now use industrial deoxidier all with γ-Al
2O
3Being carrier, is active component with the cobalt molybdenum, and its production cost is higher and intensity is lower, can not satisfy industrial requirement preferably.It is raw material that the present invention adopts waste and old cobalt-molybdenum series catalyst, can make the higher and lower-cost sulfur transformation resistant deoxidizing agent of intensity.
At present, both at home and abroad to the waste and old series catalysts of cobalt molybdenum utilize method a lot, the method described in U.S. Pat 5066469, US5013533; The waste and old series catalysts of China's cobalt molybdenum to utilize method to have following several: (1) reclaims cobalt and molybdenum wherein, (2) spent catalyst is sieved, melt down and continue to use (Henan chemical industry, 1992.12), (3) are processed into catalyst (Chinese patent CN98110476.2) again with spent catalyst.Said method substantially all is to reclaim cobalt and molybdenum wherein or it is processed use again.
Summary of the invention
The present invention utilizes spent catalyst, adopt special preparation method, prepare sulfur transformation resistant deoxidizing agent, not only reduced the production cost of deoxidier, and improved the intensity of deoxidier and effectively utilized the resource of spent catalyst, have tangible economic benefit and social benefit.
Details are as follows for the concrete technical scheme of the present invention: (1) pulverizes waste and old Co-Mo series catalysts; (2) add pore creating material and peptizing agent is mediated, moulding, roasting; (3) carrying out activation processing with activating solution makes.
At first spent catalyst is crushed to the 80-400 order, be preferably the 100-200 order, add that pore creating material and peptizing agent are mediated, extrusion and roasting again, the used peptizing agent of the present invention is solid gum solvent or liquid glue solvent, also can both use the solid gum solvent, use the liquid glue solvent again.The liquid glue solvent is nitric acid, I
A--III
AThe nitrate aqueous solution of metal and/or I
A--III
AThe sulfate solution of metal is preferably I
A--III
AThe nitrate aqueous solution of metal.The liquid glue solvent is if used nitric acid, and its consumption accounts for the 1-20% of spent catalyst weight; If used I
A--III
AThe nitrate aqueous solution of metal and/or I
A--III
AThe sulfate solution of metal, its consumption account for the 1-10% of spent catalyst weight in metal oxide.The solid gum solvent is Al (OH)
3, boehmite and/or gibbsite, its consumption accounts for the 5-80% of spent catalyst weight, is preferably 10-40%.
The used pore creating material of the present invention can be an organic pore-forming agents, also can be inorganic pore creating material, organic pore-forming agents such as sesbania powder, citric acid, methyl-prop diluted acid formicester and/or kapok preferably, and its consumption accounts for the 1-10% of spent catalyst weight.
Added the later mixture of above-mentioned peptizing agent and pore creating material through kneading, after the moulding at 400 ℃--700 ℃ of following roastings, and then product of roasting is carried out activation processing with activating solution, the used activating solution of the present invention is the hydroxide aqueous solution of alkali-metal hydroxide aqueous solution, alkali-metal carbonate aqueous solution, alkaline-earth metal, the soluble carbon acid salt aqueous solution and/or the ammoniacal liquor of alkaline-earth metal, its content is counted 1-20% with metal oxide or ammonia weight, can adopt incipient impregnation during activation processing, after super-dry, obtain the deoxidier product at last.Certainly can also pass through calcination process more at last, also can be without roasting, directly use dry back.
Outstanding advantage of the present invention is: utilizing waste and old Co-Mo is the material of sulfur-resistant transformation catalyst as deoxidier, can reduce the production cost of deoxidier greatly and effectively utilize the resource of spent catalyst.The deoxidier that the present invention makes can use in the pressure limit of≤5.0MPa, and its deoxy performance is suitable with industrial deoxidier, and intensity and strength stability all are higher than industrial deoxidier.
Deoxidier of the present invention can adopt following evaluation and test condition:
Strength test: get 20 samples at random, on QCY-602 type intensity meter, measure the radially crushing strength of deoxidier, represent the intensity of deoxidier with the mean value of unit length.
Intensity stabilization property testing: the strength stability that adopts the harsh The effects deoxidier of poach, poach experiment condition: take by weighing a certain amount of deoxidier and in boiling water, boiled 4 hours, measure the variation of intensity after the oven dry, represent deoxidier strength stability quality with the size of retention rate.
The test of normal pressure intrinsic deoxy performance: estimate the deoxy performance of deoxidier on the normal pressure micro-reactor, with under identical appreciation condition, the time that oxygen began to increase during tail gas was formed, promptly the length of deaeration time is represented the quality of deoxidier deoxy performance.Catalyst loading amount 0.6 gram, air speed 5000h
-1Water/gas is than 200 ℃ of 0.5 reaction temperatures; Unstripped gas is formed O
20.6-0.7%, CO 45%, and CO 25%, H
2S 2000PPm, surplus be H
2
The specific embodiment
Now further specify the present invention in conjunction with the embodiments, but scope of the present invention is not limited to following embodiment.
Embodiment 1
Spent catalyst is crushed to 120 orders, gets material 300 grams after the pulverizing, add 40 gram gibbsites and 12 gram methyl-prop diluted acid formicesters, the nitric acid that adds 10 weight % is again mediated, moulding, extrusion and 500 ℃ of following roastings.(potash content is with K to carry out activation processing with the equal-volume solution of potassium carbonate again
2O weight counts 12%), make product, deoxidier is numbered T-1, and its deoxy performance and intensity and strength stability contrast are as shown in table 1.
Embodiment 2
The deoxidier preparation method is with embodiment 1, and different is with Mg (OH)
2Solution replaces solution of potassium carbonate product of roasting to be carried out activation processing, Mg (OH)
2Content counts 3% with MgO weight, and deoxidier is numbered T-2, and its deoxy performance and intensity and strength stability contrast are as shown in table 1.Embodiment 3
The deoxidier preparation method is with embodiment 1, and the nitric acid that different is substitutes 10 weight % with 10 weight % potassium nitrate solutions is mediated, moulding, extrusion and roasting, and deoxidier is numbered T-3, and its deoxy performance and intensity and strength stability contrast are as shown in table 1.
Embodiment 4
The deoxidier preparation method is with embodiment 1, different is mediates, the sintering temperature after the extrusion adopts 600 ℃, and as activating solution product of roasting is carried out activation processing with the aqueous ammonia to replace solution of potassium carbonate of 10 weight %, and deoxidier is numbered T-4, and its performance comparison is as shown in table 1.
Table 1. deoxidier performance comparison
Deoxidier intensity poach experiment back deaeration time
N/cm intensity, the N/cm retention rate, (min)
%
T-1 108 102 94.4 210
T-2 121 117 96.7 215
T-3 118 112 94.9 220
T-4 112 108 96.4 224
Industry deoxidier 77 46 59.7 210