Two, background technology
The basic skills of phosphorus ammonium production has two kinds, and a kind of is " Phosphoric Acid Concentration method ", a kind ofly is " in and slurry concentrated process "." Phosphoric Acid Concentration method " be earlier the dilute phosphoric acid of extraction is concentrated into desired concn again in and granulating and drying, mainly be to be used for the high-quality phosphorus ore; " in and slurry concentrated process " is earlier the dilute phosphoric acid of extraction to be neutralized into slip with ammonia, slip is concentrated into granulation or powder process behind the desired concn again, both has been applicable to mid low grade phosphate rock, also is applicable to the high-quality phosphorus ore.Western developed country is good because of its phosphorus ore quality, generally adopt " Phosphoric Acid Concentration method " to produce the phosphorus ammonium, thereby China from the Large-scale Phosphorus ammonium production equipment that western countries introduce all is and " Phosphoric Acid Concentration method " supporting device.This kind Large-scale Phosphorus ammonium production equipment software overhead is big, high and the need auxiliary construction Infrastructure of key hardware price, cause investment per unit capacity very high, the business economic benefit is relatively poor, especially the features of DAP production line that adopts the west import equipment to form, since its processing step be Phosphoric Acid Concentration, in and granulation, drying, washing tail gas, so the Phosphoric Acid Concentration operation must be concentrated into 50~52%P with the dilute phosphoric acid of extraction
2O
5More than tail gas is washed, could solve water balance, in satisfying and granulation to the requirement of phosphoric acid concentration, so not only can reduce the ability and the life-span of Phosphoric Acid Concentration equipment, and can influence the stability that production line moves.
Three, summary of the invention
The present invention is directed to the problem that prior art exists, the co-production method of a kind of diammonium phosphate (DAP) with monoammonium phosphate (MAP) is provided,, reduce production costs, improve the stability of production line operation to expand production capacity.
Co-production method provided by the invention is " in and slurry concentrated process " and a kind of combination of " Phosphoric Acid Concentration method ".The part of institute's phosphoric acid extraction is adopted " Phosphoric Acid Concentration method " production diammonium phosphate (DAP), processing step be Phosphoric Acid Concentration, in and granulating and drying; After another part of institute's phosphoric acid extraction is used for washing the tail gas production diammonium phosphate and that the granulating and drying operation is produced, adopt " in and slurry concentrated process " to produce monoammonium phosphate (MAP) again, processing step is the washings neutralization, the multiple-effect slip concentrates, spray-fluidized-bed drying or spray granulating drying.In this co-production method, the processing parameter of each processing step of production diammonium phosphate is as follows: 1, Phosphoric Acid Concentration is 25%~28%P with the extraction gained
2O
5Dilute phosphoric acid is concentrated into 40-44%P
2O
5Concentration; 2, in and granulating and drying: slip pre-neutralization degree is controlled at 1.4~1.5, and ammonification is to degree of neutralization 1.8~1.9 in the tablets press, and water content is controlled at 3~4%, and the dry gas temperature out is controlled at about 90 ℃.The degree of neutralization of tail gas washing liquid is 0.5~0.8.The processing parameter of producing each processing step of monoammonium phosphate is as follows: 1, washings neutralization, and the degree of neutralization of slip is controlled at 1.0~1.05, and water content is controlled at 42~45%; 2, the multiple-effect slip concentrates, and the water content of enriching slurry is controlled at 20~24%; 3, spray-fluidized-bed drying, drying tower inlet temperature are controlled at 120~135 ℃; 4, spray granulating drying, dry gas temperature out should be controlled at 100~110 ℃.
Co-production method provided by the invention when diammonium phosphate device is not driven or broken down, also can be made the raw material production monoammonium phosphate with dilute phosphoric acid.
In order to realize goal of the invention better, this co-production method has also adopted following technical scheme:
1, can add in the washings in the phosphoric acid storage tank sludge liquid or/and the phosphorus-containing waste slag liquid that commodity phosphoric acid, the production of purification of phosphoric acid salt are produced or/and solid content, the higher phosphoric acid sludge liquid of foreign matter content.
2, in the washings and adopt custom-designed pump circulation ammonification evaporation reaction device, this reactor mainly is made up of flashing chamber, reaction upcast, downtake and forced circulation pump, flashing chamber, reaction upcast and downtake connect into the ring type structure, and the entrance end of forced circulation pump is connected with the reaction upcast with downtake respectively with exit end.
3, spray-fluidized-bed drying adopts the high-temperature flue gas the mode direct and heat exchange of air partition of Coalhotairfurnace generation to add warm air.
The present invention has following beneficial effect:
1, " Phosphoric Acid Concentration method " and " in and slurry concentrated process " are organically combined, can realize capacity expansion revamping at short notice, and the investment of capacity expansion revamping is low and phosphorus ammonium output increases considerably the west phosphorus ammonium production line of being introduced.
2, the direct tail gas that is produced with dilute phosphoric acid washing production diammonium phosphate is also with the raw material of this tail gas washing liquid as the production monoammonium phosphate, not only simplified the processing step of production diammonium phosphate, and the terminal that has reduced the Phosphoric Acid Concentration operation concentrates concentration, because the reduction of concentrated phosphoric acid concentration, can improve the thickening equipment ability greatly, prolong the thickening equipment life-span, reduce steam consumption, improve the stability of production line operation.
3, with the tail gas washing liquid be raw material, adopt " in and slurry concentrated process " to produce monoammonium phosphate and can digest phosphorus-containing waste slag that sludge in the phosphoric acid storage tank and commodity phosphoric acid, the production of purification of phosphoric acid salt produced and solid content, higher phosphoric acid and the sludge of foreign matter content, both made full use of resource, can reduce product cost, environment purification again.
4, in the washings and used pump circulation ammonification evaporation reaction device not only the reaction process stable operation, shockproof, react completely, ammonia loss is little; and be reflected at closed system and finish; and it is concentrated its reaction heat to be used for slip; thereby help improving the stability of production line operation; cut down the consumption of energy and invest, the protection environment.
5, the air heating mode efficient height of spray-fluidized-bed drying is compared with traditional steam-heated cal(l)andria, and is capable of reducing energy consumption about 20%, in addition, also has advantages such as facility compact, flue dust be little, safe and reliable concurrently.
Five, embodiment
Embodiment 1:
Present embodiment is that the throughput of former features of DAP production line is 600,000 tons/year to the transformation of the features of DAP production line of introducing, and after transforming, throughput is 800,000 tons/year, 600,000 tons/year of wherein granular diammonium phosphate, 200,000 tons/year of powdery monoammonium phosphates.Improved technical process as shown in Figure 1, phosphoric acid extraction is 400,000 tons, with 300,000 tons of " concentrated phosphoric acid method " production diammonium phosphate that adopt the original production lines wherein, with wherein 100,000 tons be used to wash tail gas that the production diammonium phosphate produced and be raw material with this tail gas washing liquid, adopt " in and slurry concentrated process " to produce powdery monoammonium phosphate.The processing step of production diammonium phosphate comprise successively Phosphoric Acid Concentration, in and granulating and drying; Phosphoric Acid Concentration is to be that to be concentrated into concentration be 42% concentrated phosphoric acid for 28% dilute phosphoric acid with concentration; In and the processing parameter of granulating and drying be: ammonification goes out tablets press water content 3%, 90 ℃ of dry gas temperature outs to degree of neutralization 1.8 in the slip pre-neutralization degree 1.45, tablets press.Add the sludge liquid of phosphoric acid storage tank and the phosphorus-containing waste slag liquid that commodity phosphoric acid, the production of purification of phosphoric acid salt are produced in the washings, with this raw material as the production monoammonium phosphate.The processing step of producing powdery monoammonium phosphate comprises that successively washings neutralization, two effect slips concentrate, spray-fluidized-bed drying; The washings neutralization, the slip degree of neutralization is controlled at 1.03, and water content is controlled at 44%, and the equipment of employing is pump circulation ammonification evaporation reaction device, as shown in Figure 3; Two imitate the concentrated solvent or diluent slurry with moisture 44% of slip is concentrated into moisture 22% enriching slurry; Spray-fluidized-bed drying is finished in spray-drying tower, the high-temperature flue gas that the drying medium ambient air is sent recuperative furnace and Coalhotairfurnace generation to by gas blower directly carries out the heat exchange of air partition, as shown in Figure 4, enter drying tower bottom after the heated air pressurized and finish drying powdery monoammonium phosphate, 130 ℃ of air inlet temperature of stabilizer, 60 ℃ of tower exit temperatures.The powdery monoammonium phosphate product that present embodiment is produced: N11%, effectively P
2O
552%, H
2The granular diammonium phosphate product of O2%: N18%, effectively P
2O
546%, H
2O1.5%.
Embodiment 2:
Present embodiment is newly-built diammonium phosphate, monoammonium phosphate coproduction production line, and technical process as shown in Figure 2.80% of phosphoric acid extraction is adopted " concentrated phosphoric acid method " production diammonium phosphate, rest part is used to wash tail gas that the production diammonium phosphate produced and is raw material, adopt " in and slurry concentrated process " to produce granular monoammonium phosphate with this tail gas washing liquid.It is dry that the processing step of production diammonium phosphate comprises Phosphoric Acid Concentration successively, material is made in neutralization; Phosphoric Acid Concentration is to be that to be concentrated into concentration be 42% concentrated phosphoric acid for 25% dilute phosphoric acid with concentration; In and the processing parameter of granulating and drying be: ammonification goes out tablets press water content 3.5%, 90 ℃ of dry gas temperature outs to degree of neutralization 1.8 in the slip pre-neutralization degree 1.5, tablets press.Add solid content, the higher phosphoric acid sludge liquid of foreign matter content in the washings, with this raw material as the production monoammonium phosphate.The processing step of producing granular monoammonium phosphate comprises that successively washings neutralization, triple effect slip concentrate, spray granulating is dry; The washings neutralization, the slip degree of neutralization is controlled at 1.05, and water content is controlled at 45%, and equipment is pump circulation ammonification evaporation reaction device, as shown in Figure 3; The solvent or diluent slurry that the triple effect slip concentrates moisture 45% is concentrated into moisture 24% enriching slurry; The spray granulating drying, 100 ℃ of dry gas temperature outs.The granular monoammonium phosphate product N10.5% that present embodiment is produced, effectively P
2O
545%, H
2O2%; Granular diammonium phosphate product N16%, effectively P
2O
546%, H
2O1.5%.