CN1439555A - Stand for testing reliablity of electric appliances of four cylinder vehicle - Google Patents
Stand for testing reliablity of electric appliances of four cylinder vehicle Download PDFInfo
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- CN1439555A CN1439555A CN 03115899 CN03115899A CN1439555A CN 1439555 A CN1439555 A CN 1439555A CN 03115899 CN03115899 CN 03115899 CN 03115899 A CN03115899 A CN 03115899A CN 1439555 A CN1439555 A CN 1439555A
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Abstract
A reliability tester of electric devices for 4-cylinder driven type vehicle is composed of foundation plate, 4 hydraulic cylinders upper and lower hinged supporters arranged to top and bottom ends of 4 hydraulic cylinders, and chassis beam. Said 4 hydraulic cylinders are divided into front two and back two between said foundation plate and chassis beam. The electric devices to be tested are installed on the chassis beam according to their actual positions in vehicle. Its advantages are simple structure, high reliability and low cost.
Description
Technical field
What the present invention relates to is the experimental set-up of attendant equipment performance on a kind of vehicle, and particularly a kind of four cylinder drive-type vehicle electric element equipment dependability test cell belong to the vehicle test field in the mechanical engineering.
Background technology
The heavy duty truck that is used for factories and miness, building irrigation site loose cargo transport, usually because its abominable road running mode causes the reliability failure and the infantile failure of vehicle electric element equipment, this motor road test method national standard is proposed to carry out the test or the simulation laboratory test of automobile reliability, durability, be suitable for quality assurance and control device under the over-the-road transportation condition with the car load electric system that provides vehicle to comprise each assembly of electric equipment such as gauge panel, combined switch, connection box, wire harness, car light, motor.For dillies such as cars, the method that realizes this requirement can place vehicle integral body on a kind of indoor universal hydraulic servo vibrobench together with the electric equipment that has assembled in it, make road vibration under the vehicle simulation road driving condition by its hydraulic actuating cylinder from bottom effect tire mode, thereby the reliability, the durability that carry out vehicle electric element equipment detect test; But for other various types of heavy duty truck heavy-dutys vehicle, because own wt is often all more than tens tons, existing universal test bench can't provide corresponding vibrotechnique condition at all, do not have this type of huge indoor vibrobench yet, therefore can't carry out the detection test of heavy-duty vehicle electric equipment reliability at present; And if carry out vibration reliability, durability test under the outdoor real vehicle road driving state, then corresponding experimentation cost height, cycle are long, and test condition is difficult controls, and also do not have the comparability and the repeatability of experimental investigation.Find by literature search, China Patent No. is: 87206586, name is called: the utility model patent of automobile performance test platform, its readme is for " main rigid plane by car body bearing set, four energy rotations substitutes road surface and torque compensation motor and substitutes the road surface rotating mechanism and forms; in order to improve measuring accuracy; substitute the road surface and adopt the both sides that are fixed on the chain to have the anchor plate structure of shaggy tooth; shock absorber is housed; also adopted the caterpillar wheel that has groove on anchor plate, and the flexible oil groove of annular corrugated formula is housed between chain and anchor plate.This test cell can the various motions of simulated automotive, have advantages such as measuring accuracy height, volume are little, are not only applicable to the vehicle performance test of miniature car, also can be used for autotruck and wheeled construction machinery that many vehicle bridge drive.Though " the various motions of this utility model energy simulated automotive, its " road surface " can not produce the vibration operating mode for rigid plane substitutes the road surface, therefore can't carry out reliability, the durability test of heavy-duty vehicle electric equipment; Find reliability, the durability test device to simulate actual operating conditions, to be used for the heavy-duty vehicle electric equipment up to now, so such The Application of Technology scope is very limited.
Summary of the invention
The objective of the invention is to overcome deficiency of the prior art, a kind of four cylinder drive-type vehicle electric element equipment dependability test cell are provided, the universal hydraulic servo vibrobench of having eliminated prior art can't provide the vibration output of high load capacity, and the automobile performance test platform of other type can not produce the deficiency of vibration operating mode, enable to apply tens of thousand Ns of above vibrational loadings and can carry out analogue test to vehicle electric element equipment indoor, thereby changing existing all kinds detecting test of vehicle experimental set-up can only carry out the test of light-duty vehicle body vibration or can only simulated automotive variously travel motion and technical limitation that can not the suffered vibration of simulated automotive satisfies heavy duty truck and other heavy-duty vehicle and comprises gauge panel, combined switch, connection box, wire harness, car light, each assembly performance of electric equipmenies such as motor detects the requirement of test.
The present invention is achieved by the following technical solutions, the present invention mainly comprises: base plate, four hydraulic rams, upper hinge bearing, rocker bar bearing, chassis ridgepole down, four hydraulic rams are arranged substantially vertically, forward and backward each two, its cylinder status is not connected and fixed by four following rocker bar bearings and base plate, the piston rod mouth of four hydraulic rams connects with chassis ridgepole by four upper hinge bearings respectively, each assembly of tested vehicle electric equipment by its reality the position on the vehicle is fixed on the plane of chassis ridgepole by support above.
The present invention in working order down, when the piston rod of four hydraulic rams moves back and forth with certain frequency and stroke, chassis ridgepole is made the up-down vibration of all around together with each assembly simulating vehicle road driving bad working environments of the vehicle electric element equipment on it, thereby detects the functional reliability and the durability of test vehicle electric equipment.
The present invention has substantive distinguishing features and marked improvement, because be to the chassis ridgepole of vehicle and on each assembly vibration test of electric equipment, rather than also need not comprising weigh tens tons heavy-duty vehicle car load body vibration test such as driving engine and compartment, therefore test cell can either produce tens of thousand Ns of above vibrational loadings and be unlikely too huge again, can adopt less actuating device; Each assembly of tested vehicle electric equipment is fixed on this arrangement on the chassis ridgepole by it at the actual position on the vehicle, and the piston rod of four hydraulic rams moves back and forth frequency and stroke can change according to test requirements document, make the state more realistic vibration operating mode of tested vehicle electric equipment in detecting process of the test, simulation is near road operation test; Because test condition of the present invention can be controlled, can strengthen vibrational load, therefore shorten the test period greatly, the comparability of experimental investigation, repeatability, good economy performance, thus the reliability of heavy duty truck and other heavy-duty vehicle electric equipment, the problem that durability originally can't detect test solved.That the present invention has is simple in structure, connection and reasonable arrangement, installation are easy to adjust, reliable operation, characteristics that cost is low, is applicable to functional reliability, the durability test of various types of heavy duty trucks and heavy-duty vehicle electric equipment.
Description of drawings
Fig. 1 space mechanism of the present invention kinematic sketch;
Fig. 2 another kind of form space kinematic sketch of mechanism of the present invention.
The specific embodiment
As shown in Figure 1, the present invention includes: base plate 1, four hydraulic rams 2, upper hinge bearing 3, rocker bar bearing 4, chassis ridgepole 5 down; Four hydraulic rams 2 are arranged on the base plate 1 substantially vertically, forward and backward each two branch are arranged, its cylinder status is not connected and fixed with base plate 1 by four following rocker bar bearings 4, and the piston rod mouth of four hydraulic rams 2 connects with chassis ridgepole 5 by four upper hinge bearings 3 respectively; Each assembly of tested vehicle electric equipment by its reality the position on the vehicle is fixed on the plane of chassis ridgepole 5 by support above, when the piston rod of four hydraulic rams 2 moved back and forth with certain frequency and stroke, chassis ridgepole 5 was made the up-down vibration of all around together with each assembly simulating vehicle road driving bad working environments of the vehicle electric element equipment on it.
As shown in Figure 1, four following rocker bar bearings 4 of the present invention respectively have two independently gyroscopic movement pairs; Two in four upper hinge bearings 3 respectively have two independently gyroscopic movement pairs, and all the other two upper hinge bearings 3 respectively have three independently gyroscopic movement pairs; Mechanism of the present invention has secondary and four the moving movement pairs of 18 gyroscopic movements.
As shown in Figure 1, the pivot center of same direction gyroscopic movement pair is not on same horizontal surface, to prevent to develop into parallel-crank mechanism or plane mechanism in four following rocker bar bearings 4 of four hydraulic rams 2 of the present invention; In like manner, the gyroscopic movement pair in four upper hinge bearings 3 in two horizontal surfaces, the pivot center of same direction gyroscopic movement pair is not also on same horizontal surface.
As shown in Figure 2, two in four upper hinge bearings 3 of the present invention also can be the spheric motion of three degree of freedom pair are respectively arranged, and mechanism promptly of the present invention also can be and has 12 gyroscopic movement pairs, four secondary and two spheric motion pairs of moving movement.
The present invention also can adopt pneumatic transmission, and promptly four hydraulic rams 2 also can be cylinder; Travel switch all is equipped with at the two ends of four hydraulic rams or cylinder 2, the piston rod stroke of four hydraulic rams or cylinder 2 can be adjusted by travel switch, and piston rod moves back and forth frequency passage period relay or programmable controller and electromagnetic valve and also can adjust; The piston rod stroke of four hydraulic rams or cylinder 2 and move back and forth frequency and position that can be by changing travel switch separately and change separately time relay or the time-delay period of programmable controller, respectively, adjust independently.
Claims (7)
1. cylinder drive-type vehicle electric element equipment dependability test cell, comprise: base plate (1), four hydraulic rams (2), it is characterized in that also comprising: upper hinge bearing (3), following rocker bar bearing (4), chassis ridgepole (5), four hydraulic rams (2) are arranged on the base plate (1) vertically, before, each two branch of back are arranged, its cylinder status is not connected and fixed by four following rocker bar bearings (4) and base plate (1), the piston rod mouth of four hydraulic rams (2) connects with chassis ridgepole (5) by four upper hinge bearings (3) respectively, and each assembly of tested vehicle electric equipment is fixed on the top, plane of chassis ridgepole (5) by support by the position of its reality on vehicle.
2. four cylinder drive-type vehicle electric element equipment dependability test cell according to claim 1, it is characterized in that, four following rocker bar bearings (4) respectively have two independently gyroscopic movement pairs, two in four upper hinge bearings (3) respectively have two independently gyroscopic movement pairs, and all the other two upper hinge bearings (3) respectively have three independently gyroscopic movement pairs.
3. four cylinder drive-type vehicle electric element equipment dependability test cell according to claim 1, it is characterized in that, the pivot center of same direction gyroscopic movement pair is not on same horizontal surface in four following rocker bar bearings (4) of four hydraulic rams (2), the gyroscopic movement pair in four upper hinge bearings (3) in two horizontal surfaces, the pivot center of same direction gyroscopic movement pair is not also on same horizontal surface.
4. four cylinder drive-type vehicle electric element equipment dependability test cell according to claim 1 is characterized in that two or the spheric motion pair of three degree of freedom in four upper hinge bearings (3).
5. four cylinder drive-type vehicle electric element equipment dependability test cell according to claim 1, it is characterized in that, travel switch all is equipped with at the two ends of four hydraulic rams or cylinder (2), the piston rod stroke of four hydraulic rams or cylinder (2) is by the travel switch adjustment, and piston rod moves back and forth frequency passage period relay or programmable controller and electromagnetic valve adjustment.
6. four cylinder drive-type vehicle electric element equipment dependability test cell according to claim 5, it is characterized in that, the piston rod stroke of four hydraulic rams or cylinder (2) and move back and forth the position that frequency can be by changing travel switch separately and change separately time relay or the time-delay period of programmable controller, respectively, adjust independently.
7. according to any described four cylinder drive-type vehicle electric element equipment dependability test cell in the claim 1 to 6, it is characterized in that promptly four hydraulic rams (2) adopt air-driven cylinder to replace.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNB031158994A CN1195212C (en) | 2003-03-20 | 2003-03-20 | Stand for testing reliablity of electric appliances of four cylinder vehicle |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNB031158994A CN1195212C (en) | 2003-03-20 | 2003-03-20 | Stand for testing reliablity of electric appliances of four cylinder vehicle |
Publications (2)
Publication Number | Publication Date |
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CN1439555A true CN1439555A (en) | 2003-09-03 |
CN1195212C CN1195212C (en) | 2005-03-30 |
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CNB031158994A Expired - Fee Related CN1195212C (en) | 2003-03-20 | 2003-03-20 | Stand for testing reliablity of electric appliances of four cylinder vehicle |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104483142A (en) * | 2014-12-29 | 2015-04-01 | 安徽江淮汽车股份有限公司 | Vehicle abnormal vibration and abnormal sound test bench frame |
CN104502124A (en) * | 2014-12-15 | 2015-04-08 | 安徽合力股份有限公司 | Device for forklift frame endurance test |
CN104568472A (en) * | 2015-01-28 | 2015-04-29 | 宁波拓普集团股份有限公司 | Automobile spare wheel cover fatigue strength testing bench |
CN104568457A (en) * | 2014-11-26 | 2015-04-29 | 芜湖福马汽车零部件有限公司 | Anti-vibration performance and anti-magnetic performance detection device for automobile chassis casting |
CN105258958A (en) * | 2015-11-03 | 2016-01-20 | 陕西理工学院 | Tyre test force bearing platform |
CN106092610A (en) * | 2016-08-08 | 2016-11-09 | 郑州宇通客车股份有限公司 | A kind of testboard for testing vehicle-mounted electrical reliability |
CN107063625A (en) * | 2017-06-12 | 2017-08-18 | 中南大学 | A kind of device for bridge testing model force exciting |
CN108709730A (en) * | 2018-06-08 | 2018-10-26 | 西安法士特汽车传动有限公司 | A kind of speed changer pre-selection valve performance and endurance testing device and method |
CN110057525A (en) * | 2019-05-28 | 2019-07-26 | 攀枝花学院 | Frame weaving test fixture |
CN111026101A (en) * | 2020-01-15 | 2020-04-17 | 重庆西晶源流体技术有限公司 | Comprehensive test bed of electro-hydraulic control system |
-
2003
- 2003-03-20 CN CNB031158994A patent/CN1195212C/en not_active Expired - Fee Related
Cited By (16)
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CN104568457B (en) * | 2014-11-26 | 2017-08-25 | 芜湖福马汽车零部件有限公司 | The diamagnetic device for detecting performance of automobile chassis casting antivibration |
CN104568457A (en) * | 2014-11-26 | 2015-04-29 | 芜湖福马汽车零部件有限公司 | Anti-vibration performance and anti-magnetic performance detection device for automobile chassis casting |
CN104502124A (en) * | 2014-12-15 | 2015-04-08 | 安徽合力股份有限公司 | Device for forklift frame endurance test |
CN104502124B (en) * | 2014-12-15 | 2017-09-26 | 安徽合力股份有限公司 | Device for forklift frame endurancing |
CN104483142A (en) * | 2014-12-29 | 2015-04-01 | 安徽江淮汽车股份有限公司 | Vehicle abnormal vibration and abnormal sound test bench frame |
CN104483142B (en) * | 2014-12-29 | 2017-01-18 | 安徽江淮汽车股份有限公司 | Vehicle abnormal vibration and abnormal sound test bench frame |
CN104568472A (en) * | 2015-01-28 | 2015-04-29 | 宁波拓普集团股份有限公司 | Automobile spare wheel cover fatigue strength testing bench |
CN104568472B (en) * | 2015-01-28 | 2017-09-29 | 宁波拓普集团股份有限公司 | Automobile spare tire lid fatigue strength test platform |
CN105258958A (en) * | 2015-11-03 | 2016-01-20 | 陕西理工学院 | Tyre test force bearing platform |
CN106092610A (en) * | 2016-08-08 | 2016-11-09 | 郑州宇通客车股份有限公司 | A kind of testboard for testing vehicle-mounted electrical reliability |
CN107063625A (en) * | 2017-06-12 | 2017-08-18 | 中南大学 | A kind of device for bridge testing model force exciting |
CN108709730A (en) * | 2018-06-08 | 2018-10-26 | 西安法士特汽车传动有限公司 | A kind of speed changer pre-selection valve performance and endurance testing device and method |
CN110057525A (en) * | 2019-05-28 | 2019-07-26 | 攀枝花学院 | Frame weaving test fixture |
CN110057525B (en) * | 2019-05-28 | 2024-04-26 | 攀枝花学院 | Frame vibration test fixture |
CN111026101A (en) * | 2020-01-15 | 2020-04-17 | 重庆西晶源流体技术有限公司 | Comprehensive test bed of electro-hydraulic control system |
CN111026101B (en) * | 2020-01-15 | 2021-03-26 | 重庆西晶源流体技术有限公司 | Comprehensive test bed of electro-hydraulic control system |
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