CN1439475A - Electric arc welding device and method thereof - Google Patents
Electric arc welding device and method thereof Download PDFInfo
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- CN1439475A CN1439475A CN 03104297 CN03104297A CN1439475A CN 1439475 A CN1439475 A CN 1439475A CN 03104297 CN03104297 CN 03104297 CN 03104297 A CN03104297 A CN 03104297A CN 1439475 A CN1439475 A CN 1439475A
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Abstract
An electric arc welder for welding separated ends together by smelting the welding wire in a gap between said two ends is composed of a welding head for supporting said welding wire, a power supply for supplying electric current to said welding head, and a controller for controlling highg-frequency current. An electric arc welding method is also disclosed.
Description
The present invention relates to pipeline section is welded into the field of continuous long pipeline.Relate more specifically to system with the welding machine welding.
A main system that is used for transmitting oil, gas, water etc. uses pipeline.These pipelines place underground usually, transamerica and many other countries.Usually on the road in predetermined pipe laying road, dig out ditch with excavator.
The pipeline section of for example long 30-60 foot is transported to the place that will use pipeline.By welding the end of adjacent pipeline section is welded.These weld seams must be very accurate.Even do not allow weld seam that very little pin hole is arranged.Pipe end is cut out the oblique angle usually to improve welding.Pipeline section picks up and makes that the aligning of two pipeline sections is as well as possible.In the inside of welding point place pipe, the inwall welding material of close pipe will form quite smooth surface.In any case, the inner weld seam of pipe can only have very little projection.When the handle assembly device of the crackle that may develop in the sound-pipe (as be used for) is put in the pipe, undue projection can cause variety of issue.In addition, the pipeline spacer block is arranged in pipeline, a product of carrying in its pipeline separates with another.Should be understood that gasoline will be carried by pipeline sometimes.Can put into a lining and just can separate two kinds of products, crude oil can be by same pipeline pumping subsequently.Two kinds of material requirements keep stable separation.
For the projection of the weld material of the fusion that prevents to have welded enters the inside of pipe, existing is to carry out the welding of first welding bead or root bead from the inside of pipe to the most frequently used method.The special exquisite machine that commercial costliness of selling is arranged for this purpose.This machine is 1200 dollars at the cost of the internal work of the pipe of 3 ft diams up to every weld seam, or every month about 2,000,000 dollars.This is very time-consuming and expensive.This just requires the better but comparatively cheap method that pipeline section is welded.
In the pipeline welding in modern times, sometimes welding tractor (welding bug) is used as semi-automatic arc welder.What combine with welding tractor is a guide rail, and it is fixed on the circumference of pipe, in the position that requires welding tractor around the pipe rotation.Dolly has a drive motor, by means of roller, drives dolly around orbital motion.Roller is clamped welding tractor along guide rail, is still so even welding tractor almost is inverted.Be provided with special clamping device cart stationary to guide rail.Also be provided with the device of the pipe that adapts to different size.Welding tractor has an oscillator makes the swing of welding wire head pass welding pool.
Dolly has a wire feeding device, and it has a Motor Drive welding wire to pass plumb joint, with welded together two pipeline sections.
At work, drive motor drive welding tractor with selected stable speed around guide rail movement.When welding tractor moves through position as 12 on clock, the peak of pipe just, and about 9 position, the middle part of the side of pipe just, speed all is stable.But, move downward the balance of 6 these positions of clock for welding tractor, because gravity draws the molten bath at faster speed, the motion of dolly must be quickened.For corresponding therewith, in modern practice, make the drive motor braking of dolly this moment.Operator's speed of adjusting drive motor makes its acceleration subsequently.Start drive motor subsequently, continue welding process.When being used as this speed adjustment, welding tractor is always being braked.
The braking drive motor makes the time of finishing welding that loss be arranged.Also must consider the problem that other is relevant, as keeping the continuity of weld seam.But even these problems are arranged, said method is still using widely, and is main because it is better than existing other method.
The purpose of this invention is to provide a kind of welder and system, can outside pipe, carry out the welding of first welding bead or root bead, make weld seam not have inside projection.
The invention provides a kind of method that an end of an end of first pipeline section and second pipe end is welded, it uses improved welding tractor.Welding tractor is provided with wire feeding device, drives the device of wire feeding device, and is used for driving the drive unit that the welding tractor winding is moved on the guide rail of the periphery outside of pipe.Also has the device that changes little vehicle speed at welding tractor during around the track continuous motion.When welded pipe, pipe is positioned at horizontal level, and the axis that is to say pipe is level normally.Carry out the welding of initial welding bead or root bead at place, end from the outside of first pipe and second pipe near first and second pipes.Need not or not need to have the interior alignment jig of heelpiece in this method.
Usually use two welding tractors, half motion around guide rail, and another is around approximate second half motion of guide rail.From the position at o'clock 12 o'clock to 9 of hour hands, a welding tractor is from turning near horizontal level near the upright position.At this moment the speed of welding tractor must change the front that the electrode of welding wire with retainer belt just is positioned at welding pool.And another welding tractor rotates by 3 o'clock positions to 6 o'clock from 12 position.These two dollies rotate simultaneously or move.But dolly will be slightly prior to another dolly starting, and dolly stops and removing so that the welding bead of two dollies meets from welding region being still continuous weld seam than another dolly is early.Finishing a welding bead use surface-tension force-transmission (STT) power supply.This point is new in system.By using this system and suitable dolly actuating speed and welding wire feed speed, have only slightly on each limit of hypotenuse and burn.The surface tension of bond pattern mixes it, and each limit on tension inclined-plane makes the inside of pipe only stay flat weld seam.Therefore, no longer need carry out in the inside of pipe initial welding bead or root bead welding and need be at the special equipment of Guan Zhongyong.Before the present invention, when using the system that comprises welding tractor to weld pipeline section, always in pipe, carry out the welding of initial welding bead or root bead, or will be placed on Special Equipments such as anchor clamps, heelpiece in the pipe.The present invention does not need these equipment.
Also being provided with the device for silk speed that changes wire feeding device makes and can infeed the welding wire of required amount in the welding pool.In another embodiment, the speed of the drive motor by changing dolly is controlled and is changed making for silk speed of wire feeding device and meets the requirements of for silk speed.
In operation, the operator observes the relation of end of the welding wire of welding pool and electrode or supply continuously.The operator will keep the end of welding wire just to be positioned at the front in molten bath.Therefore the operator will change the speed of dolly to keep the suitable position of plumb joint.This can finish under the situation that dolly and welding procedure do not stop.In the actual motion of dolly, can change the welding wire supply rate and come the welding wire amount that requires is supplied with electrode.In addition, if requirement can be controlled and make changing for the speed of silk speed according to welding tractor of wire feeding device.
Fig. 1 is the schematic diagram that critical piece of the present invention is shown;
Fig. 2 illustrates a welding tractor that is contained on the guide rail, show will with a pipeline section of another pipeline section welding;
Fig. 3 is the front view of the welding tractor of Fig. 2;
Fig. 4 is the rearview of the welding tractor of Fig. 3;
Fig. 5 is the left side view of part of the welding tractor of Fig. 4;
Fig. 6 illustrates releasably the motion driven roller of the clamping device of guide roller and welding tractor is clamped to clamping device on the guide rail;
Fig. 7 is the view of similar Fig. 6, but anchor clamps are in the position of unclamping;
Fig. 8 and 9 illustrates the swing of plumb joint together;
Figure 10 illustrates the bottom view of welding tractor;
Figure 11 illustrates the potentiometer of driving wire feeding device and the potentiometer of drive motor is connected the feasible change adjusting that drives wire feeding device according to the movement velocity of welding tractor;
Figure 12 is the schematic diagram of system of the speed of the drive motor of control on the welding tractor;
Figure 13 illustrates the pulse of the control system of Figure 12.
At first referring to Fig. 1, Fig. 1 shows the schematic diagram of the major part of the welding system that uses the welding tractor of retrofiting.Wherein show first pipeline section 10 and will weld second pipeline section 12 of getting up with first pipeline section 10.Guide rail 14 is provided with and is fixed on the pipeline section outside of welding, near the pipe end place that will weld.Welding tractor 16 is along this guide rail movement.Usually establish two welding tractors, but only illustrate one among the figure.Location or guided bearing or roller 20 remain on the guide rail when making welding tractor 16 motions.Motion motor 18 in the welding tractor drives the movable roller 21 of annular knurl around guide rail 14 motions.The speed of motion motor is by potentiometric controller 22 controls.
In the operation of Fig. 1 device, at first open CO
2Magnetic valve makes that other gas washes away all before electrode 29 power supplies around electrode 29.Shifting power supply (Surface tension transfer power source) 31 from surface tension gives plumb joint 30 power supplies by electric wire 84.Power supply 31 will illustrate it is a kind of power supply of using the robot welding system of welding tractor below.Play dynamic surface tension now and shift power supply.
Starting simultaneously is for silk motor 24 and welding tractor motion motor 18 subsequently.This makes welding tractor 16 beginnings move along guide rail 14.Operator's supervisory work, particularly Han Jie position, molten bath.The speed of welding tractor should make electrode 29 remain on the front at position, molten bath just.Along with the motion of welding tractor around pipeline section, gravity changes the motion of molten bath part.The operator changes actuating speed 22 by operation potentiometer controller in welding is carried out and comes this is compensated.If do not supply with welding wire fast enough for the silk motor, the potentiometer controller 26 for the actuating speed of controlling welding wire can increase power supply so, also can reduce if perhaps require.When welding tractor 16 moves along guide rail 14, also can adjust (when welding was carried out, welding tractor did not change along the movement velocity of guide rail in the prior art) like this.
Replace with for the speed of silk motor 24 actuating speed of controlled motion motor 18 irrespectively, can be for the speed of silk motor a function as the motion electromotor velocity.A device that can so act on is shown at Figure 11.In this device, the movement velocity that the rotatable knob 38 of the operator of welding tractor is regulated welding tractor.This change is to change the common mode that the speed of motor is controlled in potentiometric setting.In this case, between the potentiometric rotor 36 of the potentiometric axle that drives wire feeding device 26 or rotor 34 and motion motor 28, connecting driving-chain or be with 40, therefore, when wheel 38 rotated, driving-chain 40 drive motors 34 were to adjust the potentiometer that drives wire feeding device 26.Therefore, along with the speed change of welding tractor, the speed that drives wire feeding device can correspondingly change.
Pipeline tractor 42 has a generator, and it shifts 32 power supplies of (STT) power supply to surface tension.Say that in principle the STT power supply is to have the power supply that transmits or change the ability of electric current with microsecond level (for example about 750 microseconds are carried out).The STT power supply can be buied from Lincoln electrical equipment company (U.S., Ohio44117-1199, Cleveland city).
Referring to Fig. 2, Fig. 2 illustrates and is arranged in the remodeling welding tractor 16 that is wrapping on the guide rail 14 of managing on 44.Guide rail 14 can be the common rail that the welding tractor around the pipe motion is led.The main element of welding tractor 16 comprises a welding wire head or electrode 31, and it is located in the plumb joint 30, and plumb joint 30 has a gas awl 50, can be welding gas (typically as CO
2) lead electrode 31 around.Pipeline 84 couples together STT power supply 32 and plumb joint 30.On wire reel 58, pass protection tube 60,62 as the welding wire of electrode, between two protection tubes 60,62, be provided with wire feeding device 64.Wire feeding device is common, and has tension-regulator 65.Wire feeding device 64 is used to drive welding wire and passes plumb joint 30 with predetermined speed.CO
2Supply pipe 82 is connected with plumb joint 30 in the ordinary way.Be provided with a wobbling motor 66 and drive swing mechanisms 68, this mechanism 68 connects and weave bead welding joint 30 by connector 70, makes electrode seesaw to pass opening between the pipe end that will weld.Connector 70 can be used to regulate the position of plumb joint 30.Turn-knob 85 is used for regulating the height of plumb joint.
Referring to Fig. 3, Fig. 3 illustrates the welding tractor 16 of amplification.The governor motion of wig-wag shown in the figure 74 is used for regulating the height of arc of oscillation, just Bai Dong width (oscillation system can be used for common welding tractor such).
Referring to Fig. 8, it illustrates end of welding one side at arc of oscillation, and the another side of the arc of oscillation of end of welding shown in Fig. 9.End of welding 52 is by plumb joint 30 supportings.This oscillation system is used in the common welding tractor, illustrates here just for the ease of understanding whole system.
Fig. 3 also illustrates an adjusting knob 85, is used for relative welding tractor to regulate the height of plumb joint, and is in fact should height relevant with the pipe of welding.
Importantly be conducted to plumb joint introducing gas (preferably carbon dioxide).This is by providing from the source of the gas flexible pipe 78 that is connected with magnetic valve 80 as shown in Figure 4, and this magnetic valve 80 has an outlet hose 82, and it enters in the plumb joint.When magnetic valve was opened, gas provided by magnetic valve.Supply with plumb joint 30 with operating current from the power supply pipeline 84 that STT power supply 32 stretches out.
A variable rotary actuator 86 provides the device of regulating the plumb joint angle when needing.
The following describes motion motor 18 and motion and driven roller 20, they be parked in guide rail 14 on and move relevant along guide rail 14.Motion and driven roller can be common, and illustrating here is in order to finish whole new combination.Referring to Fig. 6,7,10.Figure 10 is the bottom view of welding tractor 16.The housing seat 88A, 88B, 88C and the 88D that are used for roller shown in the figure.At housing seat 88A, side roller 90 is arranged among the 88C, knurled wheel 92A and 92B are arranged in housing seat 88B and 88D, they are driven by drive motor 18.The side roller is stuck on the guide rail welding tractor.Knurled wheel makes welding tractor along guide rail movement.Fig. 6 and 7 illustrates and is used for roller is clamped clamping bar in place.It is that the roller that makes of throwing off can be placed on correct position that Fig. 7 illustrates clamping bar.Roller should paste facing to the guide rail bar.Therefore be provided with a spring and adjusting nut 104.
As shown in Figure 5, block bearing 141,143 and the bearing 145,147 in guide rail 14 bottoms at guide rail 14 tops makes welding tractor 16 keep contacting with guide rail 14.
Also illustrate among Figure 10: the bottom view of plumb joint 30, wig-wag drive motor 66 and pendulum governor 74.
The welding wire guiding mechanism be from before common welding tractor on the welding wire drive system welding wire guiding mechanism remodeling form.Common welding tractor requires to make the dolly braking before changing the speed for silk motor or drive motor of dolly.And among the present invention, remodeling becomes the motion of not braking welding tractor and the supply rate that changes welding wire.Drive welding tractor and be retrofit into the speed that to brake welding process and can change the motor that moves from common welding tractor along the driving mechanism that guide rail 14 moves.
Below with reference to Figure 12, the controlling organization of the speed of 13 discussion control moving of car motor and the speed of welding wire drive motor.
Referring to Figure 12, be used for the schematic diagram (shown in system also can be used for controlling speed) of control device of the speed of controlled motion motor 18 shown in the figure for silk motor 24.This device comprises a pulse width wig-wag 120, and it has power supply input 122.Pulse width wig-wag 120 has a reference voltage (typically being 2.5 volts) power circuit 132 to be connected with motor 18.The speed of motor 18 is as the function of the voltage of the electric current of circuit 132 and change.The output of motor sends back to wig-wag 120 by electric wire 134 and variable resistance 128.120 have a feedback line 130 from electric wire 134 to wig-wag.This feedback line 130 has resistance 126 and moment feedback is offered wig-wag 120.Resistor 128 can be regulated with the speed that changes motor 18 (as long as the knob on the rotation potentiometer 22).When the resistance of resistor 128 changed, the output voltage on circuit 132 changed.Voltage on circuit 130 and wig-wag reference voltage 124 are relatively.The width change of pulse 140,142 shown in Figure 13 is fed back up to the moment of circuit 130 and is equaled reference voltage.Control the speed of motor 18 subsequently like this.The professional and technical personnel can implement the operation of this speed control system easily by above-mentioned schematic diagram and explanation.Also available other device makes Motor Control speed.
Fig. 4,5 illustrate potentiometer welding tractor movement velocity control handle 22A and the wire speed control handle 26 that is contained on the control cabinet 27.These knobs can be used to cooperate with the control system of Fig. 2 the speed of regulating the moving of car motor and/or for silk speed.Control pipeline 147,149 couples together control cabinet 27 respectively with motion motor 18 and for silk motor 24.
Critical piece of the present invention has been described above, their work has been described below.At work, mutual vicinity is put in the end of pipeline section 10,12, as shown in Figure 1.A guide rail 14 connects into around the outside of pipeline section 12.STT power supply 32 is connected to provide power supply to welding operation with pipeline tractor generator 33.Guide rail 14 is set as and makes welding wire head 29 locate with respect to the gap between the pipeline section 10,12 suitably.Common adjusting is done in the height of butt joint and swing.
Activate carbon dioxide magnetic valve 80 subsequently to open CO
2Source of supply makes CO
2Can be sent to plumb joint 30.Present start-up operation motor 18 and for a silk motor 24 simultaneously after welding wire head 29 is in correct position.
The initial welding bead of welding operation or root bead carry out in the position shown in the figure 1 in the welding of the outside of pipe.It is most important using surface tension to shift (STT) power supply 32.The STT power supply is not to work under stabling current (CC) or burning voltage (CV) pattern.Opposite, it be a kind of high frequency (wide-band-width) Current Control machine wherein supply with electric arc power supply based on instantaneous electric arc requirement, be not based on " mean direct voltage ".It is that the power supply that transmits and change the electrode current ability with the microsecond level is arranged.
When the motion motor causes welding tractor 16 when guide rail 14 advances, the operator pays close attention to welding tractor and just is positioned at the front of dolly to keep welding wire head 29.When welding tractor 16 moved downward, gravity moved welding tractor quickly.Subsequently the operator with a turning knob 22A (as shown in Figure 4) so that governing speed as requested.The operator also can transfer the speed that supplies silk motor 24 by turning knob 26A (as shown in Figure 4).This operation can be finished under not stop motion motor 18 or the situation for silk motor 24.The relative opposite side of pipeline section one side of seeing with Fig. 1 also has a plumb joint (not shown).Second operator is also with above-mentioned the same manner operation welding tractor.One of them dolly will a little more earlier start the top that makes weld seam begin than another dolly and not leave the gap.And a dolly only stays a dolly to continue weld seam up to proceeding to the bottom than the more Zao braking of another dolly is feasible.These operations are all carried out in the outside of pipe.Because used above-mentioned new system, therefore there is not drop projection and so on to enter in the pipe.Need in pipe, not carry out first welding bead.This has removed very time-consuming program.After root bead is finished, can use common solder technology to finish additional welding bead.
Though the present invention is described with reference to some concrete details, should understands and to make a lot of changes and remodeling for the details of these structures and do not deviate from the spirit and scope of the present invention.Should be understood that to the invention is not restricted to the embodiment that is used for illustrating, and just limit, also comprise the equivalent of each element by appending claims.
Claims (13)
1. arc-welding set, be used for isolated two ends of material are welded, limit a gap between these two ends, described arc welding comprises the wire melting of sending to, the welding wire of described fusing is deposited in the above-mentioned space so that small part connects described isolated two ends, and described device comprises:
A plumb joint that is used for supporting described welding wire;
A power supply is connected with described plumb joint operating current is added on the described soldering tip;
A controller is used for controlling the operating current of high frequency.
2. according to the device of claim 1, it is characterized in that described isolated two ends that the end is at least one pipe.
3. according to the device of claim 2, it is characterized in that described isolated two ends that the end is two pipes.
4. according to each device among the claim 1-3, it is characterized in that described gap is by from the melt of at least one root bead silk deposit filling repeatedly.
5. according to each device among the claim 1-4, it is characterized in that described power supply has the ability that transmits and change described operating current with the microsecond level.
6. according to each device among the claim 1-5, it is characterized in that described power supply is fed to electric arc between described welding wire and the described material to electric power, described electric power is based on instantaneous electric arc requirement.
7. the method for an arc welding, two isolated ends that are used for welding the material that limits a gap between two ends, described method comprises:
A. place a root bead silk and described welding wire is moved towards described gap;
B. make the end fusing of described welding wire, the welding wire of described welderingization is deposited in the above-mentioned space so that small part connects described isolated two ends;
C., a power supply is provided, operating current be fed to described welding wire and
D., the operating current of the control high frequency of a controller is provided.
8. according to the method for claim 7, it is characterized in that described isolated two ends that the end is at least one pipe.
9. according to the method for claim 7 or 8, it is characterized in that described isolated two ends that the end is two pipes.
10. according to each method among the claim 7-9, it is characterized in that described gap is by from the melt of root bead silk deposit filling repeatedly.
11. according to each method among the claim 7-10, it is characterized in that described power supply is fed to electric arc between described welding wire and the described material to electric power, described electric power is based on instantaneous electric arc requirement.
12., it is characterized in that described isolated two ends that the end is two pipes according to each method among the claim 7-11.
13., it is characterized in that described power supply has the ability that transmits and change described operating current with the microsecond level according to each method among the claim 7-12.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03104297 CN1439475A (en) | 2003-02-11 | 2003-02-11 | Electric arc welding device and method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03104297 CN1439475A (en) | 2003-02-11 | 2003-02-11 | Electric arc welding device and method thereof |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN96180360A Division CN1104989C (en) | 1996-10-10 | 1996-10-10 | Method of welding pipe |
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| Publication Number | Publication Date |
|---|---|
| CN1439475A true CN1439475A (en) | 2003-09-03 |
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ID=27796569
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 03104297 Pending CN1439475A (en) | 2003-02-11 | 2003-02-11 | Electric arc welding device and method thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103567673A (en) * | 2012-08-08 | 2014-02-12 | 阿尔斯通技术有限公司 | Method and system for welding conduits |
| CN104625363A (en) * | 2014-12-12 | 2015-05-20 | 中国核工业二三建设有限公司 | Tool for auxiliary adjustment of automatic welding tungsten electrode inclined angle |
| CN104640663A (en) * | 2012-09-05 | 2015-05-20 | 法国液体空气焊接公司 | Arc welding device with automatic selection of the metal transfer rate |
| CN110064812A (en) * | 2019-05-24 | 2019-07-30 | 南昌工程学院 | A kind of underwater automatic welding device based on wet process welding |
-
2003
- 2003-02-11 CN CN 03104297 patent/CN1439475A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103567673A (en) * | 2012-08-08 | 2014-02-12 | 阿尔斯通技术有限公司 | Method and system for welding conduits |
| CN103567673B (en) * | 2012-08-08 | 2016-08-10 | 傲华有限责任公司 | Method and system for welded pipe line |
| CN104640663A (en) * | 2012-09-05 | 2015-05-20 | 法国液体空气焊接公司 | Arc welding device with automatic selection of the metal transfer rate |
| CN104625363A (en) * | 2014-12-12 | 2015-05-20 | 中国核工业二三建设有限公司 | Tool for auxiliary adjustment of automatic welding tungsten electrode inclined angle |
| CN110064812A (en) * | 2019-05-24 | 2019-07-30 | 南昌工程学院 | A kind of underwater automatic welding device based on wet process welding |
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