CN1434268A - Displacement signalling device - Google Patents

Displacement signalling device Download PDF

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Publication number
CN1434268A
CN1434268A CN 03118697 CN03118697A CN1434268A CN 1434268 A CN1434268 A CN 1434268A CN 03118697 CN03118697 CN 03118697 CN 03118697 A CN03118697 A CN 03118697A CN 1434268 A CN1434268 A CN 1434268A
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Prior art keywords
gear
shaft
displacement
potentiometer
screw rod
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CN 03118697
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Chinese (zh)
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邬红娟
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Huazhong University of Science and Technology
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Huazhong University of Science and Technology
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Abstract

本发明公开了一种位移信号器,它包括电位器(2)和与被测物件相连的丝杆(8),其间设有轴和齿轮,通过齿轮和轴将丝杆(8)的垂直运动转化为所述电位器(2)的旋转。该位移信号器还可设有二个行程开关(5、5’),它们与位于第三轴(7)上的二个凸轮(6、6’)相匹配。本发明输出信号为模拟信号,经模拟模块转换成数字信号后,闸位的行程精度可达到1mm,并且结构简单、制造成本较低,可满足智能系统的要求。

Figure 03118697

The invention discloses a displacement signal device, which comprises a potentiometer (2) and a screw rod (8) connected with a measured object, and a shaft and a gear are arranged therebetween, and the vertical movement of the screw rod (8) is controlled by the gear and the shaft translates into rotation of the potentiometer (2). The displacement annunciator can also be provided with two travel switches (5, 5'), which are matched with two cams (6, 6') on the third shaft (7). The output signal of the invention is an analog signal, and after being converted into a digital signal by an analog module, the stroke accuracy of the gate position can reach 1mm, and the structure is simple and the manufacturing cost is low, which can meet the requirements of an intelligent system.

Figure 03118697

Description

一种位移信号器a displacement signal

技术领域technical field

本发明属于测量测试技术领域,具体涉及一种位移信号器,尤其适用于闸位的测量。The invention belongs to the technical field of measurement and testing, and in particular relates to a displacement signal device, which is especially suitable for measuring gate positions.

背景技术Background technique

现在国内市场上有多种位移信号测量装置,以液位计为例,市场上有多种成型产品,但均为数字型,其价格较昂贵。如市售的ZGC-2型全量光电编码闸位计,其量程为0~10m或0~20m、精度为0.5cm或1cm,误差±0.2%、速率为0~30cm/s。而且测量分辨力只能达到0.5cm,难以满足各种工程要求。Now there are many kinds of displacement signal measuring devices in the domestic market. Taking the liquid level gauge as an example, there are many kinds of molded products on the market, but they are all digital, and their prices are relatively expensive. For example, the commercially available ZGC-2 full photoelectric coded gate meter has a range of 0-10m or 0-20m, an accuracy of 0.5cm or 1cm, an error of ±0.2%, and a speed of 0-30cm/s. Moreover, the measurement resolution can only reach 0.5cm, which is difficult to meet various engineering requirements.

发明内容Contents of the invention

本发明的目的在于提供一种能克服上述缺陷的位移信号器,其测量精度更高,应用范围更广,且成本较低。The object of the present invention is to provide a displacement signal device which can overcome the above-mentioned defects, which has higher measurement accuracy, wider application range and lower cost.

为实现上述发明目的,一种位移信号器,包括电位器和与被测物件相连的丝杆,其间设有轴和齿轮,通过轴和齿轮将丝杆的垂直运动转化为所述电位器的旋转。In order to achieve the purpose of the above invention, a displacement signal device includes a potentiometer and a screw rod connected to the measured object, with a shaft and a gear therebetween, through which the vertical movement of the screw rod is converted into the rotation of the potentiometer .

本发明提供的位移信号器,其输出信号为模拟信号,经模拟模块转换成数字信号后,闸位的行程精度可达到1mm,并且结构简单、制造成本较低,可满足智能系统的要求。The output signal of the displacement signal device provided by the present invention is an analog signal, and after being converted into a digital signal by an analog module, the travel accuracy of the brake position can reach 1mm, and the structure is simple and the manufacturing cost is low, which can meet the requirements of an intelligent system.

附图说明Description of drawings

图1为本发明位移信号器的一种具体实施方式的结构示Fig. 1 is the structural representation of a kind of embodiment of displacement signal device of the present invention

   意图(主视图);intent(main view);

图2为图1中所示位移信号器的俯视图。FIG. 2 is a top view of the displacement signal device shown in FIG. 1 .

具体实施方式Detailed ways

本发明的结构如图1、图2所示,包括位于第一轴9上的第一齿轮13和第二齿轮14,第一齿轮13和与被测物件相连的丝杆8相啮合,第二齿轮14与位于第二轴4的第三齿轮15相啮合,第二轴7上还设有第四齿轮16,第四齿轮16与位于第三轴7上的第五齿轮17相啮合,在第三轴的另一端装有电位器2。为了限制其全开、全关的行程,该位移信号器还包括位于第三轴7上的二个凸轮6、6’,以及与之相匹配的行程开关5、5’。在上述部件的二端装有支板3、10,其外套有外罩1。The structure of the present invention is shown in Fig. 1, Fig. 2, comprises the first gear 13 and the second gear 14 that are positioned on the first shaft 9, and the first gear 13 is meshed with the screw mandrel 8 that links to each other with measured object, and the second The gear 14 meshes with the third gear 15 positioned on the second shaft 4, and the second shaft 7 is also provided with a fourth gear 16, and the fourth gear 16 meshes with the fifth gear 17 positioned on the third shaft 7. The other end of the triaxial is equipped with a potentiometer 2. In order to limit its fully open and fully closed strokes, the displacement annunciator also includes two cams 6, 6' positioned on the third shaft 7, and travel switches 5, 5' matched therewith. Support plates 3, 10 are installed at the two ends of the above-mentioned components, and an outer cover 1 is placed over them.

本发明是用一套齿轮13-17(记为z1、z2、z3、z4、z5)将丝杆8的升降移动传送到电位器2上,将移动变成电位器的旋转,使电位器的电阻与丝杆的实际位置成比例变化,从电位器上取得的电信号输入计算机内。The present invention uses a set of gears 13-17 (marked as z1, z2, z3, z4, z5) to transmit the lifting movement of the screw mandrel 8 to the potentiometer 2, turning the movement into the rotation of the potentiometer, so that the potentiometer's The resistance changes in proportion to the actual position of the screw, and the electrical signal obtained from the potentiometer is input into the computer.

速比的确定:设丝杆螺距T,全行程L,根据丝杆,螺距确定Z1的摸数及齿数。Determination of speed ratio: set screw pitch T, full stroke L, and determine the modulus and number of teeth of Z1 according to the screw and pitch.

则Z1节园周长L1=3.14*m1*Z1Then Z1 section garden perimeter L1=3.14*m1*Z1

  Z1转速,n1=L/L1Z1 speed, n1=L/L1

  设电位器旋转角320°,n2=320/360Set the rotation angle of the potentiometer to 320°, n2=320/360

  齿轮速比I=n1/n2=Z3*Z5/(Z2*Z4)Gear ratio I=n1/n2=Z3*Z5/(Z2*Z4)

从上述原理和结构的说明中可以看出,上述具体结构不是本发明唯一的实现方式,可根据被测物件行程区间的大小,来设置丝杆与电位器之间轴和齿轮的个数。其行程区间大,就需设置多个轴和齿轮,反之亦然。It can be seen from the description of the above principles and structures that the above specific structure is not the only implementation of the present invention, and the number of shafts and gears between the screw rod and the potentiometer can be set according to the size of the stroke interval of the measured object. Its travel range is large, so it is necessary to set up multiple shafts and gears, and vice versa.

该位移信号器可以配合水库闸门计算机远程自动控制系统用于开关的反应闸门丝杆位移仪器。The displacement annunciator can cooperate with the computer remote automatic control system of the reservoir gate to be used as a response gate screw displacement instrument for the switch.

本发明位移信号器,其基本工作原理为经过齿轮啮合将闸位的竖直运动转换为圆周运动,再用一个角位移精密电位器采集将之转换成电信号,送到PLC进行处理。同时,全开,全关的行程限制也用两个凸轮辅以两个微动行程开关得以实现。整个设备体积小巧美观,安装方便,测量精度高。经过现场检验,其工作稳定可靠,传输精度超过同类的其他产品。The basic working principle of the displacement signal device of the present invention is to convert the vertical motion of the brake position into circular motion through gear meshing, and then use an angular displacement precision potentiometer to collect and convert it into an electrical signal, and send it to the PLC for processing. At the same time, the stroke limit of fully open and fully closed is also realized by using two cams and two micro-motion travel switches. The whole device is small and beautiful, easy to install, and has high measurement accuracy. After on-site inspection, its work is stable and reliable, and its transmission accuracy exceeds other products of the same kind.

Claims (3)

1、一种位移信号器,设有齿轮,其特征在于:它包括电位器(2)和与被测物件相连的丝杆(8),其间设有轴和齿轮,通过齿轮和轴将丝杆(8)的垂直运动转化为所述电位器(2)的旋转。1, a kind of displacement signal device, is provided with gear, is characterized in that: it comprises potentiometer (2) and the screw mandrel (8) that is connected with measured object, is provided with shaft and gear therebetween, by gear and shaft the screw mandrel The vertical movement of (8) is converted into the rotation of said potentiometer (2). 2、根据权利要求1所述的位移信号器,其特征在于:所述轴有三根(9、4、7),第一轴(9)上装有第一、第二齿轮(13、14),第二轴(4)上装有第三、第四齿轮(15、16),第三轴(7)上装有第五齿轮(16)和电位器(2),第一齿轮(13)和丝杆(8)啮合,第二齿轮(14)与第三齿轮(15)、第四齿轮(16)与第五齿轮(17)相啮合。2. The displacement signal device according to claim 1, characterized in that: there are three shafts (9, 4, 7), the first shaft (9) is equipped with first and second gears (13, 14), The 3rd, the 4th gear (15,16) are housed on the 2nd shaft (4), the 5th gear (16) and potentiometer (2) are housed on the 3rd shaft (7), the first gear (13) and screw mandrel (8) engagement, the second gear (14) is engaged with the third gear (15), the fourth gear (16) and the fifth gear (17). 3、根据权利要求1或2所述的位移信号器,其特征在于:该位移信号器还设有二个行程开关(5、5’),它们与位于第三轴(7)上的二个凸轮(6、6’)相匹配。3. The displacement annunciator according to claim 1 or 2, characterized in that: the displacement annunciator is also provided with two travel switches (5, 5'), which are connected with two travel switches located on the third axis (7). Cams (6, 6') match.
CN 03118697 2003-02-26 2003-02-26 Displacement signalling device Pending CN1434268A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103884361A (en) * 2014-01-27 2014-06-25 中国船舶重工集团公司第七一〇研究所 Trusted instrument with safe sampling range adjustment function
CN113338230A (en) * 2021-06-16 2021-09-03 惠州市正海机电自动化设备有限公司 Gate height control device using multi-ring potentiometer
CN115026549A (en) * 2022-07-15 2022-09-09 宁波普思智能装备有限公司 Double-image double-weighing multi-storage micro bearing capping machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103884361A (en) * 2014-01-27 2014-06-25 中国船舶重工集团公司第七一〇研究所 Trusted instrument with safe sampling range adjustment function
CN113338230A (en) * 2021-06-16 2021-09-03 惠州市正海机电自动化设备有限公司 Gate height control device using multi-ring potentiometer
CN115026549A (en) * 2022-07-15 2022-09-09 宁波普思智能装备有限公司 Double-image double-weighing multi-storage micro bearing capping machine

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