CN1432560A - Cyclohexanone oxamidinating process - Google Patents
Cyclohexanone oxamidinating process Download PDFInfo
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Abstract
The present invention discloses a cyclodexanone oxamidinating process to prepare cyclohexanoeoxime, which features the 0.1-0.3 micron titania-silica molecular sieve as catalyst and the separation of reaction product from the titania-silica molecular sieve in the settler. Compared with available technology, the process of the present invention has well separation of reaction product from catalyst, high molecular sieve utilization, high reaction effect, and high hydrogen peroxide utilization over 90%.
Description
Technical field
The invention relates to a kind of method of cyclohexanone oxamidinating, further saying so about a kind of HTS that adopts is the method for the cyclohexanone oxamidinating of catalyzer.
Background technology
Hexanolactam is a monomer of producing nylon 6, is again a kind of important chemical material, and cyclohexanone oxamidinating prepares the committed step that the preparation process of cyclohexanone-oxime is the production hexanolactam.
The suitability for industrialized production hexanolactam has three kinds of operational paths at present: one is that pimelinketone-azanol is produced route, comprises traditional Raschig process technology, DSM/HPO technology, BASF-NO reducing process, Inventa-NO reducing process, Allied cumene/phenol technology and Capropol technology; It two is the hexanaphthene photonitrosation technology of toray company; It three is the toluene technology of Italian SNIA company.
It is the current technological line that generally adopts that pimelinketone-azanol is produced route, and its throughput accounts for 91.3% of world's device total capacity.Produce in the route at this, the preparation of cyclohexanone-oxime is a step the most key in the whole caprolactam production process, all adopts the method for pimelinketone and a kind of hydroxylammonium salt reaction.This method need be used precious metal and specific installation, and operation is many, equipment is many, the recycle stock amount is big, and raw material and energy expenditure are big, and by-product and intermediate product are many; This method can produce a large amount of corrosion and with serious pollution intermediate product simultaneously, as NO
x, SO
xDeng.Along with the enhancing of paying attention to environmental protection consciousness, people research and develop out a kind of pollution less, environmentally friendly and method that technology is simply produced cyclohexanone-oxime, be of great practical significance.
USP 4410501 discloses a kind of new catalytic material-HTS.The characteristics of this molecular sieve are the transition metal with the feature of appraising at the current rate has been introduced in the framework of molecular sieve, also select the shape function when forming the Redox katalysis; The molecular sieve surface is " acid deficient character ", can not cause the acid catalysis side reaction simultaneously in oxidizing reaction, has good selective paraffin oxidation catalytic performance; This molecular sieve is obvious hydrophobic, lower concentration H that can be safe in utilization
2O
2The aqueous solution is made oxygen source, " cleaning " chemical reaction process that to form a by product be oxygen and water; This molecular sieve has very high thermostability.
At EP0230949, USP4480135 has disclosed HTS and as catalyzer hydrocarbon, alcohol, phenol etc. has been had good selective oxidation among the USP4396783.
Be used for the method that cyclohexanone oxamidinating is produced cyclohexanone-oxime about HTS, have the following document can reference:
The oximation reaction method that HTS is used for pimelinketone, hydrogen peroxide and ammonia is at first disclosed in EP0208311.
At the disclosed cyclohexanone oxamidinating process of EP0267362, be that HTS is mixed the back extruded moulding with tackiness agent, be seated in then and carry out adiabatic operation in the trickle bed.The transformation efficiency of this method pimelinketone and selectivity are all lower, and catalyst deactivation is very fast, and the pimelinketone transformation efficiency has only 72.9% after 30 hours, are 93.2% in the selectivity of cyclohexanone-oxime.The document has also proposed employing continuously stirring slurry-phase reactor and has carried out cyclohexanone oxamidinating reaction, the technology of using porous plate directly to tackle the molecular sieve catalyst of above-mentioned moulding.
EP0496385 discloses pimelinketone liquid phase ammonia oximate method, adopts multistep technology, promptly adopts the method for series connection of two stills and three stills series connection hydrogen peroxide multiple feed, has guaranteed the high conversion of pimelinketone, the highly selective of cyclohexanone-oxime, wherein H
2O
2Effective rate of utilization 89%; Use the catalyzer of HTS and tackiness agent spray shaping in the method, its granularity between 5~100 μ m, mean particle size 20 μ m, in addition, in reactor, adopt the porous plate of 5 μ m directly to tackle catalyzer and carry out solid-liquid separation, with the operate continuously of implementation procedure.
The ketone oxamidinating reaction method that EP0561040 proposes, catalyst system therefor and sepn process are identical with EP0496385, but carry out in two steps, the first step pimelinketone, hydrogen peroxide and ammonia in main reactor generate cyclohexanone-oxime; Second step is in auxiliary reactor, azanol that generates with hydrogen peroxide and ammonia catalyzed reaction or existing oxammonium sulfate or phosphatic hydroxylamine react with unconverted ketone again, so that the pimelinketone that does not transform fully in main reactor conversion substantially fully in auxiliary reactor, to obtain high pimelinketone transformation efficiency.This method flow complexity, the cost height.
In sum, there is following weak point in the prior art:
1, HTS need be used after overmolding, the tackiness agent of using when moulding stops up molecular sieve part aperture, pore volume and specific surface area descend to some extent, have reduced the effective rate of utilization of molecular sieve catalyst, and reaction effect can descend to some extent under same catalyst concn;
2, the porous plate interception catalyzer of 5 μ m is set in reactor, and separating effect is not good, and not only catalyzer stops up orifice plate easily, and maintenance and replacing are brought inconvenience;
3, the utilization ratio of hydrogen peroxide is not high, has only 89%.Although adopt two-step approach can improve the transformation efficiency of ketone, increased reactions steps, make flow process complicated, it is lower particularly to generate the yield of azanol by hydrogen peroxide and ammonia under the titanium-silicon molecular sieve catalyst effect, if direct employing hydroxylammonium salt, it originates inconvenient.
Technical scheme
It is easy to the purpose of this invention is to provide a kind of operating process, the simple cyclohexanone oxamidinating process of hydrogen peroxide utilization ratio height and reaction product and catalyst separating.
The method of cyclohexanone oxamidinating provided by the invention is characterized in that catalyzer is the HTS of 0.1-0.3 μ m, and HTS recycles with sending back in the reactor after reaction product is separated in settling vessel.
Method provided by the present invention can adopt the mode of single reaction vessel to realize, 1 is illustrated with reference to the accompanying drawings.This method comprises the steps:
(I) will comprise the reaction mass of hydrogen peroxide (1), pimelinketone and solvent (2), ammonia (3), at 60-90 ℃, preferred 75-85 ℃, normal pressure is to 0.6Mpa, preferred 0.2-0.4MPa condition, with particle diameter is that 0.1-0.3 μ m, concentration are that the HTS that the heavy % of 0.5-8, preferred 1-3 weigh % contacts 50-80 minute in reactor (R1), the mol ratio of hydrogen peroxide and pimelinketone is 1.01-1.15 in the reaction mass: 1, preferred 1.04-1.08: 1, and the mol ratio of ammonia and pimelinketone is 1.5-3.0: 1;
(II) reaction product (4) is introduced settling vessel (C1), holding temperature is higher than 60 ℃-90 ℃, preferred 65-80 ℃, with the linear rate sedimentation of 0.1-3 cm per minute, preferred 1-2 cm per minute be no less than 10 minutes, preferred 10-20 minute;
(III) settling vessel upper clear supernate (6) is introduced the product storage tank, the HTS of bottom (5) carries back reactor (R1) to recycle.
Be applied to follow-up hexanolactam rearrangement reaction for the cyclohexanone-oxime that makes generation can be directly used in, the said method of the present invention can also adopt the mode of a plurality of reactors in series to carry out, so that the transformation efficiency of pimelinketone is higher.Its invention thinking is identical with single reaction vessel.Mode with two reactors in series is an example below, with reference to accompanying drawing 2, is described as follows:
In the mode of two reactors in series, its step (I) is identical with the condition of aforesaid single reaction vessel with (II), its difference is, step (III) carries back reactor (R1) to recycle the HTS (5) of settling vessel (C1) bottom, upper clear supernate (6) is introduced reactor (R2) and is continued reaction 20-40 minute, (R2) hydrogen peroxide (7) that replenishes in, unconverted pimelinketone mol ratio in its add-on and the reaction product (4) is 1.2-2: 1, (R2) keeping HTS concentration in is the heavy % of 0.5-3, the reaction product (8) of reactor (R2) in settling vessel (C2) under step (II) condition with HTS through settlement separate, the HTS (9) of settling vessel (C2) bottom with enter reactor (R2) after (C1) upper clear supernate (6) is converged and recycle, upper clear supernate (10) is introduced the product storage tank.
In method provided by the invention, said reaction mass, the mol ratio of keeping hydrogen peroxide and ammonia and pimelinketone during charging is excessive, and the mol ratio of preferred hydrogen peroxide and pimelinketone is 1.01-1.15: 1, more preferably 1.04-1.08: 1; Said ammonia can be with the form charging of gas ammonia or liquefied ammonia, and ammonia has bigger excessive in to keep speed of reaction, and the mol ratio of ammonia and pimelinketone is 1.5-3.0: 1; For the solubleness that guarantees gas ammonia under the temperature of reaction and away under the bubble point temperature, should keep to be reflected under the certain pressure and carry out, generally at normal pressure-0.6MPa, best 0.2-0.4MPa; Solvent strength is the heavy % of 20-60 in the said reaction mass, the heavy % of preferred 30-50, solvent is selected from a kind of among low-carbon alcohol, toluene or the benzene that dissolves each other with water, said low-carbon alcohol is selected from a kind of in methyl alcohol, ethanol, Virahol or the trimethyl carbinol or two or more mixture in them, and more preferably the trimethyl carbinol is as solvent.
Method provided by the invention, in the mode of said two reactors in series, not replenishing ammonia in reactor (R2) is excessive because of ammonia in the reactor (R1), the ammonia amount that enters reactor (R2) is enough for unconverted pimelinketone; Because mol ratios such as hydrogen peroxide that participation is reacted in the reactor (R1) and pimelinketone are substantially, consider the decomposition of hydrogen peroxide, when bigger pimelinketone transformation efficiency, hydrogen peroxide consumes fully substantially in reactor (R1) the outlet reaction solution, therefore in reactor (R2), hydrogen peroxide need be added, but the dioxygen water yield of replenishing in the reactor (R2) should be seldom, cause the further oxidation of ketoxime and influence the oximation reaction selectivity with unlikely, and the total conversion rate height that has guaranteed ketone is as the criterion, and the mol ratio of its add-on and unconverted pimelinketone is 1.2-2: 1.
The method of cyclohexanone oxamidinating provided by the invention has the following advantages:
(1) directly use the HTS of 0.1-0.3 μ m to be catalyzer in the method provided by the invention, improved the utilization ratio of molecular sieve, under same catalyst concn, reaction effect is better, and the effective rate of utilization of hydrogen peroxide is more than 90%.
(2) adopt reactor that the technical process of settling vessel is set outward, under the settling condition that the inventive method provides, reaction product is well separated with molecular sieve, solved the separation problem of catalyzer and reaction product, avoided separation assembly being set and given installation, maintenance and change the inconvenience that brings at inside reactor.
Description of drawings
The single reaction vessel operation technological process figure of Fig. 1 for relating in the method provided by the invention.
Two the reactors in series operation technological process figures of Fig. 2 for relating in the method provided by the invention.
Embodiment
Following example will the present invention will be further described, but the present invention is not restricted to these examples.
In example, used HTS is produced by the Chang Ling catalyst plant, and granularity is 0.1-0.3 μ m; Pimelinketone is a hawk mountain petroleum chemical plant product; The hydrogen peroxide of ammonia and 2 7.5 heavy % is a Dongting Lake nitrogen fertilizer plant product; The trimethyl carbinol is Beijing smooth-going chemical industry company limited technical grade product, contains the trimethyl carbinol 86 heavy %, and all the other are water and small amount of impurities.
In example, used reactor effective volume is 1 liter, has mechanical stirring device and chuck heat-exchange system, stir speed (S.S.) 250-300rpm.Reaction raw materials and the reaction product reactor of being back to back adopts peristaltic pump to recycle being transported to reactor through settlement separate molecular sieve in the settling vessel.
In example, pimelinketone, cyclohexanone-oxime, the trimethyl carbinol are by gas chromatographic analysis.Adopt the GC-8000 type gas chromatograph of Italian CEInstrument company, 0V-1 capillary column, fid detector.Analysis condition is: 230 ℃ of vaporizer temperature, 240 ℃ of sensing chamber's temperature, N
2Be carrier gas, its flow 1.5mlmin
-1, splitting ratio 80, temperature programming: 110 ℃ of initial temperature, stop 8min, the speed with 15 ℃/min is warming up to 230 ℃ then, stops 12min.
The concentration of hydrogen peroxide is measured with Indirect Iodine Method.
The concentration of ammonia is that the reaction solution that will contain ammonia is added in the excessive hydrochloric acid standard solution, with the hydrochloric acid of standard solution of sodium hydroxide overtitration, with methyl red or bromophenol indigo plant as indicator.
In example, the separating effect of HTS is determined by solid content in the analysis clear liquid.The analytical procedure of solid content is in the clear liquid: get 100 milliliters of liquid from clear liquid, be placed in the beaker, complete the trimethyl carbinol and water evaporation as far as possible in oil bath, then liquid is moved to crucible, 120 ℃ of dryings 4 hours, then in muffle furnace in 400~500 ℃ of roastings 2~3 hours, at last crucible is accurate to 0.0002g on analytical balance and weighs, thereby obtain HTS content in the clear liquid.
The yield of cyclohexanone-oxime=pimelinketone transformation efficiency * in the pimelinketone reaction preference
The ketone oxamidinating reaction conditions and the result of single reaction vessel adopted in example 1-3 explanation.
Example 1
Reaction process is referring to Fig. 1, and concrete charging parameter and material settling condition are as follows:
Pimelinketone=106.9 Grams Per Hours
The trimethyl carbinol=521.2 Grams Per Hours
27.5 heavy % hydrogen peroxide=148.5 Grams Per Hours
Liquefied ammonia=40.7 Grams Per Hours
The heavy % in HTS concentration=1.8
The mean residence time of material in reactor is 68 minutes, and temperature of reaction remains on 83 ± 1 ℃ by the chuck heat exchange, and reaction pressure is kept 0.3MPa.
Keeping the reaction product temperature of charge that enters settling vessel is 68 ℃, stops 12 minutes with linear rate 1.6 cm per minute in settling vessel.
Its reaction result is as follows:
Pimelinketone transformation efficiency: 98.9%
The transformation efficiency of hydrogen peroxide: 100%
In the pimelinketone reaction preference: 99.5%
Hydrogen peroxide effective rate of utilization: 93.7%
The yield of cyclohexanone-oxime: 98.4%
HTS content: 3ppm in the settling vessel upper clear supernate.
Example 2
Reaction process is referring to Fig. 1, and concrete charging parameter and material settling condition are as follows:
Pimelinketone=136.0 Grams Per Hours
The trimethyl carbinol=521.2 Grams Per Hours
27.5 heavy % hydrogen peroxide=180.3 Grams Per Hours
Liquefied ammonia=49.5 Grams Per Hours
The heavy % in HTS concentration=0.8
The mean residence time of material in reactor is 56 minutes, and temperature of reaction remains on 75 ± 1 ℃ by the chuck heat exchange, and reaction pressure is kept 0.5MPa.Keeping the reaction product temperature of charge that enters settling vessel is 62 ℃, and material stopped 10 minutes with linear rate 1.9 cm per minute settling vessels in settling vessel.
The reaction result that obtains is as follows:
Pimelinketone transformation efficiency: 95.3%
The transformation efficiency of hydrogen peroxide: 99.0%
In the pimelinketone reaction preference: 98.5%
Hydrogen peroxide effective rate of utilization: 91.4%
The yield of cyclohexanone-oxime: 93.9%
HTS content: 5ppm in the settling vessel upper clear supernate.
Example 3
Reaction process is referring to Fig. 1, and concrete charging parameter and material settling condition are as follows:
Pimelinketone=136.0 Grams Per Hours
The trimethyl carbinol=521.2 Grams Per Hours
27.5 heavy % hydrogen peroxide=195.5 Grams Per Hours
Liquefied ammonia=63.5 Grams Per Hours
The heavy % in HTS concentration=4
The mean residence time of material in reactor is 78 minutes, and temperature of reaction remains on 88 ± 1 ℃ by the chuck heat exchange, and reaction pressure is kept 0.2MPa.Keep the reaction product temperature of charge that enters settling vessel and be 85 ℃ of materials in settling vessel with 20 minutes 2 cm per minute settling vessel residence time of linear rate.
Pimelinketone transformation efficiency: 99.5%
The transformation efficiency of hydrogen peroxide: 100%
In the pimelinketone reaction preference: 96.6%
Hydrogen peroxide effective rate of utilization: 91.8%
The yield of cyclohexanone-oxime: 96.4%
HTS content: 6ppm in the settling vessel upper clear supernate.
Example 4
The reaction parameter and the result of two reactors in series modes adopted in the explanation of this example.
The two reactors in series flow processs of employing Fig. 2 are carried out the oximation reaction of ketone, and reactor (R2) only replenishes hydrogen peroxide, because of ammonia is excessive at reactor (R1), therefore need not add ammonia.Particular case is as follows:
Reactor (R1):
Pimelinketone=106.9 Grams Per Hours
The trimethyl carbinol=521.2 Grams Per Hours
27.5 heavy % hydrogen peroxide=148.5 Grams Per Hours
Liquefied ammonia=40.7 Grams Per Hours
The heavy % reactor (R2) in HTS concentration=1.8:
27.5 heavy % hydrogen peroxide=3.5 Grams Per Hours
The settling condition of the heavy % settling vessels in titanium-silicon molecular sieve catalyst concentration=1.5 (C2) is identical with settling vessel (C1).The reaction result of reactor (R1) is identical with example 1, and the reaction result of reactor (R2) is as follows:
Pimelinketone transformation efficiency: 96.4%
The transformation efficiency of hydrogen peroxide: 100%
In the pimelinketone reaction preference: 99.2%
Hydrogen peroxide effective rate of utilization: 47.8%
The yield of cyclohexanone-oxime: 95.6%
HTS content: 4ppm in settling vessel (C2) upper clear supernate.The total reaction result of two reactors in series is as follows:
Pimelinketone transformation efficiency: 99.96%
The transformation efficiency of hydrogen peroxide: 100%
In the pimelinketone reaction preference: 99.5%
Hydrogen peroxide effective rate of utilization: 92.8%
The yield of cyclohexanone-oxime: 99.5%.
Claims (9)
1, a kind of cyclohexanone oxamidinating prepares the method for cyclohexanone-oxime, it is characterized in that catalyzer is the HTS of 0.1-0.3 μ m, and reaction product is separated in settling vessel with HTS.
2, in accordance with the method for claim 1, it is characterized in that this method adopts single reaction vessel, comprises the steps:
(I) will comprise the reaction mass of hydrogen peroxide (1), pimelinketone and solvent (2), ammonia (3), at 60-90 ℃, normal pressure to the 0.6MPa condition, with 0.1-0.3 μ m, concentration is that the HTS of the heavy % of 0.5-8 contacts 50-80 minute in reactor (R1), the mol ratio of hydrogen peroxide and pimelinketone is 1.01-1.15 in the reaction mass, and the mol ratio of ammonia and pimelinketone is 1.5-3.0: 1;
(II) reaction product (4) is introduced settling vessel (C1), 60 ℃-90 ℃ of holding temperatures are no less than 10 minutes with the linear rate sedimentation of 0.1-3 cm per minute;
(III) settling vessel upper clear supernate (6) is introduced the product storage tank, the HTS of bottom (5) carries back reactor (R1) to recycle.
3, in accordance with the method for claim 1, it is characterized in that this method adopts two reactors in series, comprises the steps:
(I) will comprise the reaction mass of hydrogen peroxide (1), pimelinketone and solvent (2), ammonia (3), at 60-90 ℃, normal pressure to the 0.6MPa condition, with 0.1-0.3 μ m, concentration is that the HTS of the heavy % of 0.5-8 contacts 50-80 minute in reactor (R1), the mol ratio of hydrogen peroxide and pimelinketone is 1.01-1.15 in the reaction mass, and the mol ratio of ammonia and pimelinketone is 1.5-3.0: 1;
(II) reaction product (4) is introduced settling vessel (C1), 60 ℃-90 ℃ of holding temperatures are no less than 10 minutes with the linear rate sedimentation of 0.1-3 cm per minute;
(III) carry back reactor (R1) to recycle the HTS (5) of settling vessel (C1) bottom, upper clear supernate (6) is introduced reactor (R2) and is continued reaction 20-40 minute, (R2) hydrogen peroxide (7) that replenishes in, pimelinketone mol ratio in its add-on and the reaction product (4) is 1.2-2: 1, keeping HTS concentration is the heavy % of 0.5-3, the reaction product (8) of reactor (R2) in settling vessel (C2) under step (II) condition with HTS through settlement separate, the HTS (9) of settling vessel (C2) bottom with enter reactor (R2) after (C1) upper clear supernate (6) is converged and recycle.
4, according to claim 2 or 3 described methods, the concentration that it is characterized in that said HTS in the step (I) is the heavy % of 1-3, the oximation reaction condition is 75-85 ℃, 0.2-0.4Mpa, the mol ratio of hydrogen peroxide and pimelinketone is 1.01-1.1 5: 1 in the reaction mass, keeping slurry temperature in the step (II) is 65-80 ℃, is 1-2 cm per minute sedimentation 10-20 minute with the linear rate.
5, according to claim 2 or 3 described methods, it is characterized in that solvent in the said reaction mass is selected from a kind of in low-carbon alcohol, benzene or the toluene that dissolves each other with water, concentration is the heavy % of 20-60.
6, according to the said method of claim 4, it is characterized in that said low-carbon alcohol is selected from a kind of in methyl alcohol, ethanol, Virahol or the trimethyl carbinol or two or more mixture in them, concentration is the heavy % of 30-50.
7,, it is characterized in that said low-carbon alcohol is the trimethyl carbinol according to the said method of claim 5.
8, according to claim 2 or 3 described methods, the feeding manner that it is characterized in that said ammonia can be gas ammonia or liquefied ammonia.
9, in accordance with the method for claim 1, it is characterized in that this method adopts a plurality of reactors in series.
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CN103360279B (en) * | 2012-03-30 | 2016-03-02 | 武汉优立克新材料科技有限公司 | A kind of method of preparing cyclohexanone oxime by ammoximation of cyclohexanone |
CN103360279A (en) * | 2012-03-30 | 2013-10-23 | 武汉优立克新材料科技有限公司 | Method for preparing cyclohexanone-oxime from cyclohexanone ammoximation |
CN103709065A (en) * | 2014-01-04 | 2014-04-09 | 河北工业大学 | Resource utilization method for low value-added ammonium chloride |
CN103709065B (en) * | 2014-01-04 | 2015-08-05 | 河北工业大学 | A kind of resource utilization method of low value-added ammonium chloride |
CN106380424A (en) * | 2016-03-31 | 2017-02-08 | 北京中天元环境工程有限责任公司 | Ammoximation system and method for aldehyde or ketone |
CN105949083A (en) * | 2016-05-11 | 2016-09-21 | 中国天辰工程有限公司 | Cyclohexanone ammoximation method |
CN105949083B (en) * | 2016-05-11 | 2018-01-05 | 中国天辰工程有限公司 | A kind of cyclohexanone oxamidinating process |
CN107556213A (en) * | 2016-08-16 | 2018-01-09 | 沧州旭阳化工有限公司 | A kind of technique of cyclohexanone oxamidinating and the technique for manufacturing caprolactam |
CN107556213B (en) * | 2016-08-16 | 2019-11-22 | 沧州旭阳化工有限公司 | A kind of technique of cyclohexanone oxamidinating and the technique for manufacturing caprolactam |
US10654795B2 (en) | 2017-03-03 | 2020-05-19 | Chemical Technology Academy Of Shandong Province | Method for synthesizing ketoxime |
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