CN1431335A - Method for preparing nickel based self fluxing alloy coat on substrate of copper or copper alloy - Google Patents

Method for preparing nickel based self fluxing alloy coat on substrate of copper or copper alloy Download PDF

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Publication number
CN1431335A
CN1431335A CN03114437A CN03114437A CN1431335A CN 1431335 A CN1431335 A CN 1431335A CN 03114437 A CN03114437 A CN 03114437A CN 03114437 A CN03114437 A CN 03114437A CN 1431335 A CN1431335 A CN 1431335A
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China
Prior art keywords
copper
alloy
coating
nickel
based self
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CN03114437A
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CN1297683C (en
Inventor
李长久
杨冠军
王豫跃
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Shanghai Junshan Surface Technology Engineering Co., Ltd.
Xian Jiaotong University
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Xian Jiaotong University
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Abstract

A process for preparing the coated self-fusible Ni-base alloy layer on the copper or copper alloy substrate (such as the copper plate of crystallizer) includes such steps as pretreating the surface of copper or copper alloy substrate, spraying a binding layer, and spraying self-fusible Ni-base alloy layer. Its advantages are high adhesion, and excellent antiwear nature and resistance to hot shock.

Description

The preparation method of nickel-based self-fluxing alloy coating on copper or the copper alloy matrix
One, affiliated technical field
The present invention relates to Application Areas and comprise a kind of coating in fields such as metallurgy, electric power, chemical industry and preparation method thereof, particularly a kind of preparation method who can be used for nickel-based self-fluxing alloy coating on the reparation of continuous casting of iron and steel crystallizer and copper of strengthening or the copper alloy matrix.
Two, background technology
Casting and rolling process has become ferrous metallurgy field most important method.Crystallizer wherein adopts the copper coin manufacturing, and hardness is low, wear resisting property is poor, the life-span weak point is the subject matter of crystallizer, the life-span restriction production efficiency and the cost of crystallizer.The method that copper coin is strengthened generally comprises electronickelling, chromium and surfacing nickel-base alloy.The weak point that exists be condition harshness, the anchoring strength of coating in long, the process of producing product of production cycle low, peel off easily, work-ing life is short etc.
Three, summary of the invention
Defective or deficiency according to above-mentioned prior art existence, the objective of the invention is to, a kind of preparation method who is used for nickel-based self-fluxing alloy coating on copper or the copper alloy matrix is provided, this anchoring strength of coating height, can be widely used in the reinforcement and the reparation of various copper or copper alloy surface, can effectively improve the work-ing life of copper plate of crystallizer, make copper coin have superior abrasion resistance properties and thermal shock resistance.
To achieve these goals, the technical solution adopted in the present invention is, the preparation method of nickel-based self-fluxing alloy coating is characterized on copper or the copper alloy matrix, and this nickel-based self-fluxing alloy coating is included in the double-layer structure coating in conjunction with bottom and work coating for preparing on copper or the copper alloy matrix;
Its preparation method carries out according to the following steps:
(1) surface preparation is carried out on the surface of copper or copper alloy;
(2) passing through pretreated surperficial spray coating metal ceramic in conjunction with bottom;
(3) will work coating spraying in conjunction with bottom, the work coating is to contain ceramic or ceramic-metallic one or more the compound coating of nickel-based self-fluxing alloy and metal or alloy, and wherein ceramic the or ceramic-metallic content of metal or alloy is 0~50wt%;
(4) in preparation process, matrix and coating temperature are controlled in-50 ℃~400 ℃ scopes.
Some other characteristics of the present invention are, describedly mainly play the effect of coating transition bonded in conjunction with bottom, and double as working lining where necessary, and described working lining mainly plays effective style of work of effect such as wear-resistant, corrosion-resistant;
Described sintering metal in conjunction with primer is the sintering metal of carbide series, can be WC-12Co, WC-17Co, WC-8Co, WC-Ni, WC-CoCr, WC-NiFe, W2C-Co, W-C-Co; Also can be two or more mixing in the above-mentioned materials, can also be in the above-mentioned materials one or more with Cr3C2-NiCr, W-Ni in the mixing of one or more materials.
Described preparation method in conjunction with bottom and work coating adopts the method for subsonic speed flame plating or hypersonic flame spraying or supersonic speed plasma spraying or detonation flame spraying.
Additive in the described nickel-based self-fluxing alloy can keep a certain content in whole work coating, also can change according to certain rules.
Described can be hot-spraying techniques pretreatment processs commonly used such as oil removing, rust cleaning show, alligatoring to copper or copper alloy surface pre-treatment, also can be to adopt methods such as plating, electroless plating to carry out carrying out pretreated methods such as oil removing, alligatoring again behind the alloy layer of nickel plating, chromium and nickel, chromium and other metallic element on its surface earlier.
Described bilayer structure can become the double-layer structure coating that interlayer does not present obvious boundary line by material mixing and the content transition in conjunction with bottom and work coating.
Preparation method by nickel-based self-fluxing alloy coating on resulting copper of preparation method of the present invention or the copper alloy matrix, the high bonded ni base alloy coating that can be used for continuous casting of iron and steel crystallizer copper or copper alloy matrix reparation and strengthened coat, also can be used for the nickel-based self-fluxing alloy coating of other copper or copper alloy requirement high bond strength, make it have superior abrasion resistance properties and thermal shock resistance.
Four, embodiment
Below in conjunction with the embodiment that the contriver provides, the present invention is described in further detail.
According to technical scheme of the present invention, concrete implementation step is as follows:
(1) matrix is carried out surface preparation;
(2) reach-50 ℃~400 ℃ according to spray material with the different temperature that make of technology;
(3) adopt the spraying of subsonic speed flame plating or hypersonic flame spraying or supersonic speed plasma spraying or detonation flame spraying method in conjunction with bottom;
(4) adopt subsonic speed flame plating or hypersonic flame spraying or supersonic speed plasma spraying or detonation flame spraying or electric arc spraying or High Speed Electric Arc Spraying method to prepare nickel-based self-fluxing alloy work coating.
Below be the embodiment that the contriver provides, but the invention is not restricted to these embodiment.
Embodiment 1:
According to method of the present invention, electroplate on the copper matrix of cold spraying alligatoring adopt behind the 50 μ m nickel dams subsonic speed flame spraying method prepare WC-17Co alloy that 30 μ m~40 μ m are thick in conjunction with bottom, adopt hypersonic flame spraying to prepare Ni60 self-fluxing alloy and Cr3C2-NiCr alloy compound coating thereon then, wherein Cr3C2-NiCr content is 20%.Temperature is controlled at about 150 ℃ during spraying.Because good in conjunction with bottom and matrix bond, and the work coating with combine bottom in conjunction with well, so between work coating and the matrix by the good binding that combined bottom layer realization, bonding strength can surpass 50MPa.This coating not only has combination preferably and thermal shock resistance, and wear resisting property is also owing to the content of Cr3C2-NiCr in the work coating is higher and superior especially.
Embodiment 2:
According to method of the present invention, on pretreated chromium magnesium copper alloy matrix, adopt plasma spraying method prepare WC-12Co alloy that 40 μ m~60 μ m are thick in conjunction with bottom, adopt hypersonic flame spraying to prepare Ni55 self-fluxing alloy and Cr3C2-NiCr alloy compound coating thereon then, wherein Cr3C2-NiCr content from conjunction with bottom 20% to work coatingsurface 60%.Temperature is controlled at 350 ℃~400 ℃ during spraying.
Embodiment 3:
According to method of the present invention, on pretreated chrome zirconium copper alloy matrix, adopt the detonation flame spraying method to prepare the bottom that combines of the thick WC-CoCr of 60 μ m~120 μ m and Cr3C2-NiCr, W-Ni alloy, adopt hypersonic flame spraying to prepare the compound self-fluxing alloy coating of Delelo50 self-fluxing alloy and Cr3C2-NiCr and TiB2 thereon then, wherein Cr3C2-NiCr content is 30%, and TiB2 content is 5%.Temperature is controlled at 200 ℃~250 ℃ during spraying.This coating not only has combination preferably and thermal shock resistance, and wear resisting property is also because the antifriction of TiB2 and wear-resisting effect and superior especially.
The foregoing description can be enumerated many, and wherein temperature control can be controlled in-50 ℃~400 ℃ according to materials different in the technical scheme of the present invention, can both reach effect of the present invention.
Enforcement of the present invention, can prepare high bonded ni base alloy coating at the copper matrix surface, can be used for continuous casting of iron and steel crystallizer copper or copper alloy matrix and strengthen and reparation, also can be used as the copper of other type or the nickel-based self-fluxing alloy coating that the copper alloy matrix component surface requires high bond strength.

Claims (6)

1. the preparation method of nickel-based self-fluxing alloy coating on copper or the copper alloy matrix is characterized in that,
This nickel-based self-fluxing alloy coating is included in the double-layer structure coating in conjunction with bottom and work coating for preparing on copper or the copper alloy matrix;
Its preparation method carries out according to the following steps:
(1) surface preparation is carried out on the surface of copper or copper alloy;
(2) passing through pretreated surperficial spray coating metal ceramic in conjunction with bottom;
(3) will work coating spraying in conjunction with bottom, the work coating is ceramic or ceramic-metallic one or more the compound coating of nickel-based self-fluxing alloy and metal or alloy, and wherein ceramic the or ceramic-metallic content of metal or alloy is 0~50wt%;
(4) in preparation process, matrix and coating temperature are controlled in-50 ℃~400 ℃ scopes.
2. the preparation method of nickel-based self-fluxing alloy coating on copper as claimed in claim 1 or the copper alloy matrix, it is characterized in that, described sintering metal in conjunction with primer is high desnity metal or alloy or pottery and metal or alloy compound matrix material, and high desnity metal wherein or alloy or pottery can be metal or alloy or its pottery of tungsten, molybdenum, chromium, nickel, cobalt.
3. the preparation method of nickel-based self-fluxing alloy coating on copper as claimed in claim 1 or the copper alloy matrix, it is characterized in that, described preparation method in conjunction with bottom and work coating adopts HVOF (High Velocity Oxygen Fuel), comprise subsonic speed flame plating and hypersonic flame spraying and detonation flame spraying, or supersonic speed plasma spraying, or the method for supersonic electric arc spraying or High Speed Electric Arc Spraying or the active electric arc spraying of supersonic speed.
4. press the preparation method of nickel-based self-fluxing alloy coating on claim 1 or 2 or 3 described copper or the copper alloy matrix, it is characterized in that, carrying out the compound additive with nickel-based self-fluxing alloy in the described nickel-based self-fluxing alloy coating can keep a certain content in whole work coating, also can change according to certain rules.
5. press the preparation method of nickel-based self-fluxing alloy coating on described copper of claim 1 or the copper alloy matrix, it is characterized in that, describedly can be oil removing, remove hot-spraying techniquess such as show, alligatoring pretreatment process commonly used copper or copper alloy surface pre-treatment, also can be to carry out carrying out pretreated methods such as oil removing, alligatoring again behind alloy layer of nickel plating, chromium and nickel, chromium and other metallic element in methods such as its surface employing plating, electroless platings earlier.
6. press the preparation method of nickel-based self-fluxing alloy coating on described copper of claim 1 or the copper alloy matrix, it is characterized in that described bilayer structure can become the double-layer structure coating that interlayer does not present obvious boundary line by material mixing and the content transition in conjunction with bottom and work coating.
CNB031144373A 2003-01-17 2003-01-17 Method for preparing nickel based self fluxing alloy coat on substrate of copper or copper alloy Expired - Fee Related CN1297683C (en)

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Cited By (20)

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CN100351420C (en) * 2005-11-17 2007-11-28 广州有色金属研究院 Method for supersonic flame spraying crystallizer brass plate
CN102189370A (en) * 2010-03-04 2011-09-21 宝山钢铁股份有限公司 Cold spray repairing method for crystallizer copper plate
CN102212777A (en) * 2011-06-07 2011-10-12 长春工业大学 Surface strengthening method of crystallizer of continuous casting and rolling machine
CN102776464A (en) * 2012-08-10 2012-11-14 昆山乔锐金属制品有限公司 Manufacture method of iron-base part ceramic coating
CN101583446B (en) * 2007-01-18 2012-11-21 Sms西马格股份公司 Die with coating
CN102794417A (en) * 2011-05-24 2012-11-28 宝山钢铁股份有限公司 Metal ceramic coating on surface of copper plate of continuous casting mold and manufacturing process for metal ceramic coating
CN103302442A (en) * 2013-06-18 2013-09-18 青岛云路新能源科技有限公司 Method for repairing surface of copper roller of amorphous nanocrystalline crystallizer
CN103464875A (en) * 2013-09-07 2013-12-25 山东建筑大学 Argon arc cladding material based on self-fused Ni-based alloy powder
CN103882365A (en) * 2012-12-21 2014-06-25 上海宝钢工业技术服务有限公司 Preparation method of surface compound coating for guide rail of large measuring machine
CN104357787A (en) * 2014-10-30 2015-02-18 安徽鼎恒再制造产业技术研究院有限公司 Screw remanufacturing process
CN104357786A (en) * 2014-10-30 2015-02-18 安徽鼎恒再制造产业技术研究院有限公司 Ni60N-CBN nano-coating and preparation method thereof
CN107034427A (en) * 2017-04-12 2017-08-11 广州特种承压设备检测研究院 Alloy coat of boiler heating surface high-temperature corrosion resistance and preparation method thereof
CN109321860A (en) * 2018-10-24 2019-02-12 新冶高科技集团有限公司 A kind of workpiece wear-resistant coating and its spraying method
CN109576628A (en) * 2017-09-25 2019-04-05 上海宝钢工业技术服务有限公司 The preparation method of continuous cast mold long side copper sheet composite coating
CN110172662A (en) * 2019-05-24 2019-08-27 郑州轻工业学院 A kind of compound coating ceramic powders-Ni-based coating preparation method
CN111074274A (en) * 2019-12-23 2020-04-28 安徽工业大学 Long-life gradient composite coating on surface of crystallizer copper plate and preparation method thereof
CN112030098A (en) * 2020-09-03 2020-12-04 昆明理工大学 High-temperature alloy coating of long-life spray gun for Isa smelting and preparation method thereof
CN113308662A (en) * 2021-05-26 2021-08-27 泰尔(安徽)工业科技服务有限公司 Spraying repair method for short-edge copper plate side surface of continuous casting crystallizer
CN113416911A (en) * 2021-06-21 2021-09-21 广东电网有限责任公司 Composite ceramic coating and preparation method and application thereof
CN113913726A (en) * 2021-09-02 2022-01-11 西安交通大学 Corrosion-resistant double-layer metal coating and preparation method thereof

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Cited By (25)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100351420C (en) * 2005-11-17 2007-11-28 广州有色金属研究院 Method for supersonic flame spraying crystallizer brass plate
CN101583446B (en) * 2007-01-18 2012-11-21 Sms西马格股份公司 Die with coating
CN102189370A (en) * 2010-03-04 2011-09-21 宝山钢铁股份有限公司 Cold spray repairing method for crystallizer copper plate
CN102189370B (en) * 2010-03-04 2012-12-12 宝山钢铁股份有限公司 Cold spray repairing method for crystallizer copper plate
CN102794417A (en) * 2011-05-24 2012-11-28 宝山钢铁股份有限公司 Metal ceramic coating on surface of copper plate of continuous casting mold and manufacturing process for metal ceramic coating
CN102212777A (en) * 2011-06-07 2011-10-12 长春工业大学 Surface strengthening method of crystallizer of continuous casting and rolling machine
CN102212777B (en) * 2011-06-07 2013-03-27 长春工业大学 Surface strengthening method of crystallizer of continuous casting and rolling machine
CN102776464A (en) * 2012-08-10 2012-11-14 昆山乔锐金属制品有限公司 Manufacture method of iron-base part ceramic coating
CN103882365A (en) * 2012-12-21 2014-06-25 上海宝钢工业技术服务有限公司 Preparation method of surface compound coating for guide rail of large measuring machine
CN103302442A (en) * 2013-06-18 2013-09-18 青岛云路新能源科技有限公司 Method for repairing surface of copper roller of amorphous nanocrystalline crystallizer
CN103464875A (en) * 2013-09-07 2013-12-25 山东建筑大学 Argon arc cladding material based on self-fused Ni-based alloy powder
CN104357786A (en) * 2014-10-30 2015-02-18 安徽鼎恒再制造产业技术研究院有限公司 Ni60N-CBN nano-coating and preparation method thereof
CN104357787A (en) * 2014-10-30 2015-02-18 安徽鼎恒再制造产业技术研究院有限公司 Screw remanufacturing process
CN107034427A (en) * 2017-04-12 2017-08-11 广州特种承压设备检测研究院 Alloy coat of boiler heating surface high-temperature corrosion resistance and preparation method thereof
CN107034427B (en) * 2017-04-12 2019-03-15 广州特种承压设备检测研究院 The alloy coat and preparation method thereof of boiler heating surface high-temperature corrosion resistance
CN109576628B (en) * 2017-09-25 2022-08-05 上海宝钢工业技术服务有限公司 Preparation method of long-side copper plate composite coating of continuous casting crystallizer
CN109576628A (en) * 2017-09-25 2019-04-05 上海宝钢工业技术服务有限公司 The preparation method of continuous cast mold long side copper sheet composite coating
CN109321860A (en) * 2018-10-24 2019-02-12 新冶高科技集团有限公司 A kind of workpiece wear-resistant coating and its spraying method
CN110172662A (en) * 2019-05-24 2019-08-27 郑州轻工业学院 A kind of compound coating ceramic powders-Ni-based coating preparation method
CN111074274A (en) * 2019-12-23 2020-04-28 安徽工业大学 Long-life gradient composite coating on surface of crystallizer copper plate and preparation method thereof
CN112030098A (en) * 2020-09-03 2020-12-04 昆明理工大学 High-temperature alloy coating of long-life spray gun for Isa smelting and preparation method thereof
CN113308662A (en) * 2021-05-26 2021-08-27 泰尔(安徽)工业科技服务有限公司 Spraying repair method for short-edge copper plate side surface of continuous casting crystallizer
CN113416911A (en) * 2021-06-21 2021-09-21 广东电网有限责任公司 Composite ceramic coating and preparation method and application thereof
CN113416911B (en) * 2021-06-21 2022-10-11 广东电网有限责任公司 Composite ceramic coating and preparation method and application thereof
CN113913726A (en) * 2021-09-02 2022-01-11 西安交通大学 Corrosion-resistant double-layer metal coating and preparation method thereof

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