CN1408772A - Water-proof additive speically for pulp moulding and its producing method - Google Patents
Water-proof additive speically for pulp moulding and its producing method Download PDFInfo
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- CN1408772A CN1408772A CN 01126886 CN01126886A CN1408772A CN 1408772 A CN1408772 A CN 1408772A CN 01126886 CN01126886 CN 01126886 CN 01126886 A CN01126886 A CN 01126886A CN 1408772 A CN1408772 A CN 1408772A
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- water
- additive
- anhydrous sodium
- solid
- sodium carbonate
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Abstract
The waterproof additive specially for pulp molding consists of paraffin, rosin and water, and includes liquid waterproof additive and solid waterproof additive in different water content. It features that the composiion also includes anhydrous sodium carbonate and ammonium stearate and carboxyl methyl cellulose. The molded paper product with the said waterproof additive may be dried in the sun or in the air, and has excellent waterproof effect. The molded paper product with the said waterproof additive is the ideal substitute of foamed polystyrene product.
Description
Technical field:
The present invention relates to the paper making technology, particularly disclose a kind of water-proof additive speically for pulp moulding and preparation method thereof, be applied in production fields such as tableware, industrial goods packing, agricultural flowerpot.
Background technology:
Moulded paper pulp product is to be that basic raw material is equipped with various additives and makes a kind of novel package inner lining material with waste paper; this product has its good protection, shockproof, resistance to compression, electrostatic-proof function to products to be packaged on function; its waste is recyclable to be utilized again; bury even abandon; also perishable and resolve into the natural fiber material, be the ideal substitute of foaming polystyrene (EPS) goods.
In the production process of moulded paper pulp product, add a certain amount of waterproof additive, can change the part characteristic of product, make product have excellent waterproof, damp proof and moisture-proof function, part increases the hardness and the whiteness of product, strengthens the resistance to compression shockproof properties of product simultaneously.For example meet the wet deformation that water can not cause packing material of meeting in transit, products such as agricultural disposable flowerpot and seedling dish use the waterproof additive of inequality, the infiltration effect of may command product and be embedded in rotten resolving time in the soil.External large-scale paper mould production special manufacturer, the product drying mode adopts full-automatic flow production line behind the additive that uses, product moves in 150~180 ℃ track type baking oven voluntarily, drying and moulding, the additive that they use, on the high side, the working conditions harshness, product must be under the situation of 150 ℃ of hyperthermia dryings, waterproof effect is preferably just arranged, and the exsiccant product does not then have waterproof action under the normal temperature.
Summary of the invention:
Technical problem to be solved by this invention is: the moulded paper pulp product of the waterproof additive of use dries at normal temperatures or dries in the shade can good waterproof effect, and additive is easy to use, and stable performance is cheap.Technical scheme of the present invention is a water-proof additive speically for pulp moulding, component comprises paraffin, rosin, water, be divided into liquid repellent additive and solid-state waterproof additive according to water component content product, it is characterized in that also comprising in the component anhydrous sodium carbonate, ammonium stearate (emulsifying agent), carboxymethyl cellulose (auxiliary material), the proportioning of each component (per-cent % difference) is: liquid repellent additive: anhydrous sodium carbonate 1.8-2.4
Paraffin 8.0-8.5
Rosin 11-14
Ammonium stearate 0.8-1.2
Carboxymethyl cellulose 0.4-0.8
The solid-state waterproof additive of water 70-80: anhydrous sodium carbonate 10-12
Paraffin 30-36
Rosin 45-50
Ammonium stearate 4-6
Carboxymethyl cellulose 2-4
Water<1
The preparation method of product of the present invention adds clear water earlier in special reactor, heat and open stirrer, press the prescription of above-mentioned waterproof additive then, program is put into the special reactor stirring of heating with various reaction raw materials, during preparation liquid repellent additive, after treating that its various reactant reactions finish, add the quantitative clear water dilution of prescription; When preparing solid-state waterproof additive, after treating that its various reactant reactions finish, heat again to stir to evaporate to make and expect in the reactor to concentrate, cooling at last generates product, it is characterized in that reactor adopts special reactor, adopt steam heating in the process, temperature is controlled at 102 ℃~106 ℃, when prescription is mixed with stirring at low speed, preferably stir with 240 rev/mins of rotating speeds, reaction finishes to stir with middling speed before the cooling, preferably stirs with 360 rev/mins of rotating speeds, and anhydrous sodium carbonate drops into 2/3 of proportional quantity earlier, treat and solid paraffin, after the fully mixed reaction of rosin is more than half, add remaining 1/3 again.Through the product that the inventive method obtains, the liquid repellent additive, outward appearance is faint yellow emulsion, solid content ≮ 25%, pH value 8.5-9.5, density 1.01-1.03g/ml, easily dispersion, easily dissolving; Solid-state waterproof additive: outward appearance is the Vandyke brown solid, because of content art 99%, density 1.07-1.09g/ml, use easily after the stirring and dissolving and disperse, described special reactor, structure comprises supporting reactor cylinder rack, loading hopper, discharge port, the discharge port valve, electric motor, pulley belt, the agitator flywheel, stir shaft, the temperature of reaction meter, thermometer probe, the reaction kettle cover, tensimeter, it is characterized in that structure also comprises the chuck around cylinder body Lower Half periphery, the vapour pipe import and the steam pressure table that are communicated with chuck, condensed water discharge outlet and entrance of cooling water, cooling water outlet, be centered around the first half periphery of cylinder body, its role is to react overheated when causing the reactant foam excessive, feed water quench upper strata reactant, can play the froth breaking effect.
Compare with the general paper grade (stock) waterproof additive of prior art through the waterproof additive that the present invention makes, when the additive using dosage of liquid repellent additive of the present invention and prior art paper grade (stock) is suitable, dry or airing under the product employing normal temperature by same process production, from waterproof effect, use the relatively poor of prior art additive, use product of the present invention then fairly good, if employing bake drying, waterproof effect of the present invention is then better, and 4000 yuan/ton of its price waterproof additives of the present invention, the prior art water-resisting agent is then at 5600 yuan-7000 yuan/ton.Use after the solid-state waterproof additive stirring and dissolving, identical effect is arranged, but it is comparable still not have similar products both at home and abroad at present, this shows that product of the present invention has very high economic worth and social benefit with liquid additive.
Description of drawings:
Accompanying drawing 1 is liquid repellent additive technological process block-diagram of the present invention.
Accompanying drawing 2 is the solid-state waterproof additive technological process block-diagram of the present invention.
Accompanying drawing 3 is special reactor structure iron of the present invention.
Accompanying drawing 4 is the lid vertical view of accompanying drawing 3.
Embodiment:
The preparation of embodiment 1 liquid repellent additive, recipe ratio adopts: anhydrous sodium carbonate 2.3, paraffin 8.2, rosin 13, ammonium stearate 1, carboxymethyl cellulose 0.8, water 75.Its program is:
(1) clear water of injection 80-100 kilogram in reactor is opened stirrer and logical vapour is heated to 100 ℃
About;
(2) add 2/3rds anhydrous sodium carbonates that add alkali number by hopper, make its whole dissolvings;
(3) add the quantitative paraffin of nuclear, it is dissolved fully;
(4) will pound into lentamente in the block rosin adding reactor of walnut size;
(5) steam regulation pressure, the temperature of control reactor is 102-106 ℃, the stirrer rotating speed is 240 commentaries on classics
/ minute, the reaction times is 3 hours;
(6) add other 1/3rd anhydrous sodium carbonates that add alkali number by hopper, continue reaction one hour;
(7) the saponification situation of inspection reactant is judged reaction end;
(8) add the quantitative emulsifying agent of nuclear, continue to stir one hour;
(9) add quantitative other auxiliary materials of nuclear, continue to stir 30 minutes;
(10) steam off valve is opened the water of condensation valve, and increasing the stirrer rotating speed is 360 rev/mins;
(11) slow main clear water is to the quantity of regulation, and constantly stirring makes the temperature of reactant reduce to room temperature;
(12) open discharge bucket, reactant (liquid repellent additive product) is placed in the product bucket.
The preparation of solid-state waterproof additive: recipe ratio adopts: anhydrous sodium carbonate 11, paraffin 34, rosin 47, ammonium stearate 5, carboxymethyl cellulose 3, water<1.Its program is:
(1) clear water of injection 80-100 kilogram in reactor is opened stirrer and logical vapour heating;
(2) add 2/3rds anhydrous sodium carbonates that add alkali number by hopper, make its whole dissolvings;
(3) add the quantitative paraffin of nuclear, it is dissolved fully;
(4) will pound into lentamente in the block rosin adding reactor of walnut size;
(5) steam regulation pressure, the temperature of control reactor is 102-106 ℃, the stirrer rotating speed is 240 commentaries on classics
/ minute, the reaction times is 3 hours;
(6) add other 1/3rd anhydrous sodium carbonates that add alkali number by hopper, continue reaction one hour;
(7) the saponification situation of inspection reactant is judged reaction end;
(8) add the quantitative emulsifying agent of nuclear, continue to stir one hour;
(9) add quantitative other auxiliary materials of nuclear, continue to stir 50 minutes;
(10) open discharge bucket carefully, reactant (solid-state waterproof additive product) is injected product at leisure
In the product die cavity;
(11) treat the product cooled and solidified after, depanning packing.
Embodiment 2
The liquid repellent additive formulations is than adopting: anhydrous sodium carbonate 2.2, paraffin 8.4, rosin 13.5, ammonium stearate 1.1, carboxymethyl cellulose 0.8, water 74;
Solid-state waterproof additive recipe ratio adopts: anhydrous sodium carbonate 12, paraffin 33, rosin 46, ammonium stearate 4, carboxymethyl cellulose 4, water<1; Its program is with embodiment 1
Accompanying drawing 3,4 is preparation method's of the present invention special reactor, structure comprises support 5, loading hopper 2, discharge port 15, discharge port valve 14, electric motor 11, pulley belt 10, agitator flywheel 9, stir shaft 13, temperature of reaction meter 1, thermometer probe 6, the reaction kettle cover 16 of supporting reactor cylinder body, it is characterized in that also comprising the chuck 3 around cylinder body Lower Half periphery, the vapour pipe import 7 that is communicated with chuck and steam pressure table 17, condensed water discharge outlet 8 and entrance of cooling water 12, cooling water outlet 4.
Claims (7)
1, a kind of water-proof additive speically for pulp moulding, component comprises paraffin, rosin, water, be divided into liquid and solid-state waterproof additive according to water component content, it is characterized in that: component also comprises anhydrous sodium carbonate, ammonium stearate, carboxymethyl cellulose, and its component proportioning (per-cent %) is: liquid repellent additive: anhydrous sodium carbonate 1.8-2.4
Paraffin 8.0-8.5
Rosin 11-14
Ammonium stearate 0.8-1.2
Carboxymethyl cellulose 0.4-0.8
The solid-state waterproof additive of water 70-80: anhydrous sodium carbonate 10-12
Paraffin 30-36
Rosin 45-50
Ammonium stearate 4-6
Carboxymethyl cellulose 2-4
Water<1
2, water-proof additive speically for pulp moulding according to claim 1 is characterized in that component proportioning (per-cent %) can be: liquid repellent additive: anhydrous sodium carbonate 2.3
Paraffin 8.2
Rosin 13
Ammonium stearate 1
Carboxymethyl cellulose 0.8
Water 75 solid-state waterproof additives: anhydrous sodium carbonate 11
Paraffin 34
Rosin 47
Ammonium stearate 5
Carboxymethyl cellulose 3
Water<1
3, water-proof additive speically for pulp moulding according to claim 1 is characterized in that component proportioning (per-cent %) can be: liquid repellent additive: anhydrous sodium carbonate 2.2
Paraffin 8.4
Rosin 13.5
Ammonium stearate 1.1
Carboxymethyl cellulose 0.8
Water 74 solid-state waterproof additives: anhydrous sodium carbonate 12
Paraffin 33
Rosin 46
Ammonium stearate 4
Carboxymethyl cellulose 4
Water<1
4, according to claim 1 or 2 or 3 described water-proof additive speically for pulp moulding, it is characterized in that: the liquid repellent additive; Outward appearance is faint yellow emulsion, solid content ≮ 25%, and pH value 8.5-9.5, density 1.01-1.03g/ml easily disperses, easily dissolves; Solid-state waterproof additive: outward appearance is the Vandyke brown solid, solid content ≮ 99%, and density 1.07-1.09g/ml uses after the stirring and dissolving, easily disperses.
5, a kind of preparation method of claim 1-4 water-proof additive speically for pulp moulding, in special reactor, add clear water earlier, heat and start stirrer, press the prescription of waterproof additive then, program is put into various raw materials in the special reactor stirring of heating, after treating during preparation liquid repellent additive that various raw material reaction thing reactions finish, add the quantitative clear water dilution of prescription; When preparing solid-state waterproof additive, treat the stirring evaporation concentration of heating again after its various reactant reactions finish, cooling at last generates product, it is characterized in that: reactor adopts special reactor, heat in the process and adopt steam heating, temperature to be controlled at 102 ℃~106 ℃, stirring at low speed when prescription is mixed, reaction finishes to carry out the middling speed stirring before the cooling, anhydrous sodium carbonate drops into earlier 2/3 of proportional quantity, treats with the fully mixed reaction of solid paraffin, rosin to add remaining 1/3 anhydrous sodium carbonate again after more than half.
6, according to the preparation method of the described paper mould dedicated water of claim 5 additive, the mixed stirring velocity that it is characterized in that filling a prescription can be 240 rev/mins, and stirring velocity can be 360 rev/mins before reaction finished cooling.
7, the used equipment of a kind of claim 5-6 water-proof additive speically for pulp moulding preparation method, the reactor structure that adopts comprises supporting reactor cylinder rack, loading hopper, discharge port, discharge port valve, electric motor, pulley belt, agitator flywheel, stir shaft, temperature of reaction meter, thermometer probe, reaction kettle cover, tensimeter, it is characterized in that also comprising the chuck around cylinder body Lower Half periphery, the vapour pipe import and the steam pressure table of connection chuck, condensed water discharge outlet and entrance of cooling water, cooling water outlet are centered around the first half periphery of cylinder body.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 01126886 CN1213105C (en) | 2001-09-27 | 2001-09-27 | Water-proof additive speically for pulp moulding and its producing method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 01126886 CN1213105C (en) | 2001-09-27 | 2001-09-27 | Water-proof additive speically for pulp moulding and its producing method |
Publications (2)
Publication Number | Publication Date |
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CN1408772A true CN1408772A (en) | 2003-04-09 |
CN1213105C CN1213105C (en) | 2005-08-03 |
Family
ID=4666890
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN 01126886 Expired - Fee Related CN1213105C (en) | 2001-09-27 | 2001-09-27 | Water-proof additive speically for pulp moulding and its producing method |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109797604A (en) * | 2019-02-18 | 2019-05-24 | 杭州西红柿环保科技有限公司 | A kind of environment-friendly paper pulp mould-forming method and product |
CN113123164A (en) * | 2021-04-19 | 2021-07-16 | 深圳市宜科环保资源有限公司 | Fluorine-free oil-proof agent and preparation method and application thereof |
-
2001
- 2001-09-27 CN CN 01126886 patent/CN1213105C/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109797604A (en) * | 2019-02-18 | 2019-05-24 | 杭州西红柿环保科技有限公司 | A kind of environment-friendly paper pulp mould-forming method and product |
CN113123164A (en) * | 2021-04-19 | 2021-07-16 | 深圳市宜科环保资源有限公司 | Fluorine-free oil-proof agent and preparation method and application thereof |
Also Published As
Publication number | Publication date |
---|---|
CN1213105C (en) | 2005-08-03 |
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