CN1405132A - Process method and system for synthesizing methanel using by-product coal-gas during metallurgical process - Google Patents

Process method and system for synthesizing methanel using by-product coal-gas during metallurgical process Download PDF

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CN1405132A
CN1405132A CN 02148868 CN02148868A CN1405132A CN 1405132 A CN1405132 A CN 1405132A CN 02148868 CN02148868 CN 02148868 CN 02148868 A CN02148868 A CN 02148868A CN 1405132 A CN1405132 A CN 1405132A
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gas
methanol
methyl alcohol
synthetic
product
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CN1166603C (en
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王金福
黎汉生
韩明汉
王德峥
金涌
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Tsinghua University
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Tsinghua University
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Abstract

The invention uses the by-product gas product in the course of metallurgical process as raw material for synthesizing methyl alcohol, and adopts the following steps: desulfurizing, decarbonizing, pressure swing adsorption to prepare H2, pressure swing adsorption to prepare CO and after deoxidation making regulation to obtain synthetic gas suitable for synthesizing methyl alcohol, making methyl alcohol synthesis reaction in the methyl alcohol synthesis equipment, and making the gas obtained after reaction undergo the processes of cooling, gas-liquid separation and rectification to obtain reagent-grade methyl alcohol.

Description

Utilize the processing method and the system of metallurgical process by-product gas synthesizing methanol
Technical field
The invention belongs to methyl alcohol synthetic technology technical field, a kind of processing method and the system that utilizes metallurgical process by-product gas synthesizing methanol that relates in particular to.
Technical background
Iron And Steel Industry is a mainstay of the national economy industry, but needs to consume a large amount of energy pollutent of amplification quantity side by side aborning.Wherein, the process by-product gas (blast furnace gas, coal gas of converter etc.) that by-product is a large amount of, its energy is about 3200MJ/t iron, and energy matter is lower, can not directly be fully used.Therefore, making full use of this process by-product gas is the effective measure that reduce total energy consumption in the metallurgical process and reduce environmental pollution.(US5958107-A when 1999.9.28) utilizing smelting reduction process direct production sponge iron, once proposed to utilize by-product gas through water-gas shift hydrogen manufacturing, as the reducing gas of iron manufacturing process United States Patent (USP).Chinese patent (CN1353201-A, 2002.6.12) once proposed to utilize the smelting reduction process by-product gas to carry out clean electric power generation and Wang Zhiliang etc. at " fused reduction iron-smelting and clean energy chemical industry process for combination producing " (Wang Zhiliang, the big loyalty of holding high up, Wang Jinfu, Diao Jie, Jin Yong. chemical industry progress, the 1st phase of calendar year 2001,13~17 pages) mention the technological thought of Chemicals such as utilizing smelting reduction process by-product gas synthesizing methanol, ammonia, dme.Methyl alcohol is that raw material synthesizes with coal and Sweet natural gas etc. usually, must be through operations such as gas making such as coal and Sweet natural gas, cost height.If metallurgy is combined with methanol synthesizing process, utilize metallurgical process by-product gas synthesizing methanol can more effectively improve energy utilization rate, reduce product energy consumption and production cost greatly, reduce the discharging of objectionable impurities to environment, environmental.
Summary of the invention
The purpose of this invention is to provide a kind of processing method and system that utilizes metallurgical process by-product gas synthesizing methanol,, reduce the discharging of objectionable impurities, environmental requirement to environment to reduce product energy consumption and production cost greatly.
Technical scheme of the present invention is as follows: a kind of processing method of utilizing metallurgical process by-product gas synthesizing methanol, it is characterized in that: the processing method of utilizing metallurgical process by-product gas synthesizing methanol is to be raw material with the metallurgical process by-product gas, makes through processes such as desulfurization, water-gas shift, decarburization, transformation absorption hydrogen manufacturing, transformation absorption system CO, deoxidations to be suitable for starching attitude bed methyl alcohol building-up process with synthetic gas (H 2, CO, CO 2); In methanol synthesizer, under the effect of methanol synthesis catalyst, make it that reaction of synthesizing methanol take place; Reacted gas can obtain reagent-grade methanol behind cooling, gas-liquid separation and methanol rectification, its concrete technical process comprises the steps:
1. processing method of utilizing metallurgical process by-product gas synthesizing methanol, it is characterized in that: this method comprises the steps:
(1). will be rich in the metallurgical process by-product gas of CO, be below the 0.1ppm through desulfurizer desulfurization total content of sulphur to the gas;
(2). the gas after the desulfurization is divided into two-way, and the gas that wherein accounts for 50-80% mixes with remaining gas behind water gas shift reaction, in order to H in the adjustments of gas 2/ CO ratio enters decarbonization device again and removes most of CO 2, CO 2Decreasing ratio is 85~97%;
(3). above-mentioned part is removed CO 2Gas deliver to transformation absorption system H successively 2Device and transformation absorption system CO device extract H wherein respectively 2And CO, the wherein H that is extracted 2Content is at least 90%, the CO content at least 90% that is extracted;
(4). with isolated H 2Mix with CO, deliver to the synthetic gas basin, CO in its synthetic gas 2Content be controlled at 2~10%, make after compressed machine, heat exchanger and device for deoxidizing are handled that methyl alcohol is synthetic uses synthetic gas, send into methanol synthesizer, under the methanol synthesis catalyst effect, carry out the methyl alcohol building-up reactions;
(5). the gas that comes out from methanol synthesizer enters methanol separator after the watercooler cooling, with isolated H 2, CO, CO 2Gas returns compressor and mixes utilization again with fresh synthesis gas, and liquid phase methyl alcohol obtains the reagent-grade methanol product after methanol rectifying system rectifying.
Metallurgical process by-product gas of the present invention can be coal gas of converter or blast furnace gas, mainly consists of 15~60%CO, 10~25%CO 2, 1~5%H 2, 15~60%N 2, 1~3%O 2
Carbon rejection process can adopt wet method carbon rejection processes and pressure swing adsorption decarbonization method in the technical process of the present invention.
In the technical process of the present invention in (4) step methyl alcohol synthetic with H in the synthetic gas 2/ (CO+CO 2) mol ratio is 1~4; 1, CO wherein 2Content is 2~10%.
Methyl alcohol of the present invention is synthetic can to adopt fixed-bed process or slurry attitude bed process.
The present invention also provides a kind of system that realizes above-mentioned processing method, and this system comprises:
(a) desulfurizer that the metallurgical process by-product gas that will be rich in CO carries out desulfurization;
(b) water-gas shift device that links to each other with described desulfurizer;
(c) one is taken off CO 2Device, the inlet of this device is connected with desulfurizer with described water-gas shift device respectively;
(d) transformation absorption system H who links to each other with desulfurizer successively 2Device and a transformation absorption system CO device;
(e) make H with transformation absorption respectively for one 2The device synthetic gas basin that outlet links to each other with a transformation absorption system CO, this synthetic gas basin is connected with a slurry attitude bed methanol synthesizer by compressor, heat exchanger, device for deoxidizing;
(f) methanol separator, the inlet of this separator links to each other with a water cooler, and its pneumatic outlet links to each other with compressor respectively, and liquid exit links to each other with a methanol rectifying system.
The invention has the beneficial effects as follows: utilize the metallurgical process by-product gas to be raw material, make through processes such as desulfurization, water-gas shift, decarburization, transformation absorption hydrogen manufacturing, transformation absorption system CO, deoxidations and be suitable for the methyl alcohol building-up process with synthetic gas (H 2, CO, CO 2); In methanol synthesizer, under the effect of methanol synthesis catalyst, make it that reaction of synthesizing methanol take place; Reacted gas can obtain reagent-grade methanol behind cooling, gas-liquid separation and methanol rectification.It combines metallurgy with methanol synthesizing process, have less investment, can more effectively improve energy utilization rate, reduces product energy consumption and production cost greatly, reduces the discharging of objectionable impurities to environment, and is environmental.
Description of drawings
Fig. 1 is the process flow diagram that utilizes metallurgical process by-product gas synthesizing methanol.
Embodiment
Embodiment 1:
Figure 1 shows that the process flow diagram that utilizes metallurgical process by-product gas synthesizing methanol.Metallurgical process by-product gas 1 as shown in table 1 will be formed, pass through desulfurizer 2 successively, sweetening process adopts wet method and dry desulfurization to unite to carry out, water-gas shift device 3, decarbonization device 4, carbon rejection process adopts the decarburization of diethanolamine wet method, and transformation absorption device for producing hydrogen 5, transformation absorption system CO device 6, synthetic gas basin 7, compressor 8, heat exchanger 9 and device for deoxidizing 10 processes make component synthetic gas (H as shown in table 1 2, CO, CO 2), in methanol synthesizer, under the effect of methanol synthesis catalyst, make it that reaction of synthesizing methanol take place; Reacted gas can obtain reagent-grade methanol behind cooling, gas-liquid separation and methanol rectification.Its technical process is:
1). will be rich in the metallurgical process by-product gas 1 of CO, be below the 0.1ppm through desulfurizer 2 desulfurization total content of sulphur to the gas;
2). the gas after the desulfurization is divided into two-way, and wherein one road gas mixes with remaining gas after water-gas shift device 3 carries out transformationreation, enters decarbonization device 4 again and removes most of CO 2, CO 2Decreasing ratio is 85~97%;
3). remove CO through this part 2Gas deliver to the H that transformation absorption device for producing hydrogen 5 and transformation absorption system CO device 6 extract respectively wherein successively 2And CO;
4). with isolated H 2Mix with CO, deliver to synthetic gas basin 7, be the synthetic synthetic gas of using of methyl alcohol after compressed machine 8, heat exchanger 9, device for deoxidizing 10 are handled, entering slurry attitude bed methanol synthesizer 11, is solvent with the whiteruss, and methanol synthesis catalyst C301 effect down, in 5MPa, 250 ℃, 3000h -1Under carry out the methyl alcohol building-up reactions;
5). the gas that comes out from slurry attitude bed methanol synthesizer 11 enters methanol separator 13 after watercooler 12 coolings; H in the mixture 2, CO, CO 2Be gas phase still, return compressor 8 and mix utilization again with fresh synthesis gas; Methyl alcohol becomes liquid phase, obtains the reagent-grade methanol product behind methanol rectifying system 14.
Slurry attitude bed methyl alcohol building-up reactions primary product is the methane of methyl alcohol and trace, and the CO per pass conversion can reach 41%, and the methyl alcohol selectivity is greater than 94%.
Embodiment 2:
Basic identical with example 1, difference is that process by-product gas and the synthetic gas after component is regulated thereof are formed difference, and is as shown in table 2.Slurry attitude bed methyl alcohol building-up reactions primary product is the methane of methyl alcohol and trace, and the CO per pass conversion can reach 56.5%, and the methyl alcohol selectivity is greater than 97%.
Embodiment 3:
Basic identical with example 1, difference be process by-product gas and the synthetic gas after component is regulated thereof form different (as shown in table 3) and methyl alcohol synthetic adopt fixed-bed process (reaction conditions is 5MPa, 250 ℃, 10000h -1).Fixed bed methyl alcohol building-up reactions primary product is the methane of methyl alcohol and trace, and the CO per pass conversion can reach 35%, and the methyl alcohol selectivity is greater than 95%.
Table 1
Gas composition (%)
CO CO 2H 2N 2O 2The synthetic usefulness of metallurgical process by-product gas I 25.0 15.6 2.3 56.0 0.1 methyl alcohol synthetic gas I 32.19 3.22 64.37 0.23-
Table 2
Gas composition (%)
CO CO 2H 2N 2O 2The synthetic usefulness of metallurgical process by-product gas II 50.8 18.0 1.5 29.5 1.2 methyl alcohol synthetic gas II 24.71 0.99 74.13 0.17-
Table 3
Gas composition (%)
CO CO 2H 2N 2O 2The synthetic usefulness of metallurgical process by-product gas III 45.0 20.2 2.0 31.5 1.3 methyl alcohol synthetic gas III 19.54 2.1 78.16 0.2-

Claims (6)

1. processing method of utilizing metallurgical process by-product gas synthesizing methanol, it is characterized in that: this method comprises the steps:
(1). will be rich in the metallurgical process by-product gas of CO, be below the 0.1ppm through desulfurizer desulfurization total content of sulphur to the gas;
(2). the gas after the desulfurization is divided into two-way, and the gas that wherein accounts for 50-80% mixes with remaining gas behind water gas shift reaction, in order to H in the adjustments of gas 2/ CO ratio enters decarbonization device again and removes most of CO 2, CO 2Decreasing ratio is 85~97%:
(3). above-mentioned part is removed CO 2Gas deliver to transformation absorption system H successively 2Device and transformation absorption system CO device extract H wherein respectively 2And CO, the wherein H that is extracted 2Content is at least 90%, the CO content at least 90% that is extracted;
(4). with isolated H 2Mix with CO, deliver to the synthetic gas basin, CO in its synthetic gas 2Content be controlled at 2~10%, make after compressed machine, heat exchanger and device for deoxidizing are handled that methyl alcohol is synthetic uses synthetic gas, send into methanol synthesizer, under the methanol synthesis catalyst effect, carry out the methyl alcohol building-up reactions;
(5). the gas that comes out from methanol synthesizer enters methanol separator after the watercooler cooling, with isolated H 2, CO, CO 2Gas returns compressor and mixes utilization again with fresh synthesis gas, and liquid phase methyl alcohol obtains the reagent-grade methanol product after methanol rectifying system rectifying.
2. according to the described processing method of utilizing metallurgical process by-product gas synthesizing methanol of claim 1, its characteristics are: described metallurgical process by-product gas adopts coal gas of converter or blast furnace gas, mainly consists of 15~60%CO, 10~25%CO 2, 1~5%H 2, 15~60%N 2, 1~3%O 2
3. according to the described processing method of utilizing metallurgical process by-product gas synthesizing methanol of claim 1, its characteristics are: the decarbonization process in the described step (2) can adopt wet method carbon rejection processes or pressure swing adsorption decarbonization method.
4. according to the described processing method of utilizing metallurgical process by-product gas synthesizing methanol of claim 1, its characteristics are: methyl alcohol is synthetic with H in the synthetic gas in described (4) step of technical process 2/ (CO+CO 2) mol ratio is 1~4: 1, CO wherein 2Content is 2~10%.
5. according to the described processing method of utilizing metallurgical process by-product gas synthesizing methanol of claim 1, its characteristics are: described methanol synthesizing process can adopt fixed-bed process or slurry attitude bed process.
6. a realization utilizes the system of metallurgical process by-product gas methanol synthetizing technology method according to claim 1, it is characterized in that this system comprises:
(a) desulfurizer (2) that the metallurgical process by-product gas that will be rich in CO carries out desulfurization;
(b) water-gas shift device (3) that links to each other with described desulfurizer;
(c) one is taken off CO 2Device (4), the inlet of this device is connected with desulfurizer with described water-gas shift device (3) respectively;
(d) transformation absorption system H who links to each other with desulfurizer successively 2Device (5) and a transformation absorption system CO device (6);
(e) make H with transformation absorption respectively for one 2Device (5) the synthetic gas basin (7) that outlet links to each other with a transformation absorption system CO, this synthetic gas basin is connected with a methanol synthesizer (11) by compressor (8), heat exchanger (9), device for deoxidizing (10);
(f) methanol separator (13), the inlet of this separator links to each other with a water cooler (12), and its pneumatic outlet links to each other with compressor respectively, and liquid exit links to each other with a methanol rectifying system (14).
CNB021488681A 2002-11-22 2002-11-22 Process method and system for synthesizing methanel using by-product coal-gas during metallurgical process Expired - Fee Related CN1166603C (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1326821C (en) * 2004-11-19 2007-07-18 朱宗林 Process of coarse methanol from synthetized ammonia
CN101624540A (en) * 2008-07-11 2010-01-13 李东田 Process for separately desulfurizing and decarbonizing feed gases for coproduction of ammonia and alcohol
CN102191086A (en) * 2010-03-16 2011-09-21 河南省化工设计院有限公司 Integrated integration device and method for coproducing carbon monoxide, methanol, hydrogen and refined synthetic gas in process of producing synthetic gas from coal
CN102264679A (en) * 2008-12-22 2011-11-30 国际壳牌研究有限公司 Process to prepare methanol and/or dimethylether
CN103980093A (en) * 2014-05-29 2014-08-13 王天双 Method for preparing methanol from coke oven gas
CN109477687A (en) * 2016-05-24 2019-03-15 蒂森克虏伯工业解决方案股份公司 Method for manufacturing the equipment group of mineral building materials and for operating the equipment group
CN109627134A (en) * 2018-11-06 2019-04-16 杨皓 A kind of ferroalloy smelting gas manufacture methyl methanol syngas technique
CN110143572A (en) * 2018-02-11 2019-08-20 苏州盖沃净化科技有限公司 H2The production method and device of/CO unstripped gas

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1326821C (en) * 2004-11-19 2007-07-18 朱宗林 Process of coarse methanol from synthetized ammonia
CN101624540A (en) * 2008-07-11 2010-01-13 李东田 Process for separately desulfurizing and decarbonizing feed gases for coproduction of ammonia and alcohol
CN102264679A (en) * 2008-12-22 2011-11-30 国际壳牌研究有限公司 Process to prepare methanol and/or dimethylether
CN102264679B (en) * 2008-12-22 2014-07-23 国际壳牌研究有限公司 Process to prepare methanol and/or dimethylether
CN102191086A (en) * 2010-03-16 2011-09-21 河南省化工设计院有限公司 Integrated integration device and method for coproducing carbon monoxide, methanol, hydrogen and refined synthetic gas in process of producing synthetic gas from coal
CN102191086B (en) * 2010-03-16 2013-08-21 河南省化工设计院有限公司 Integration device and method for coproducing carbon monoxide, methanol, hydrogen and refined synthetic gas in process of producing synthetic gas from coal
CN103980093A (en) * 2014-05-29 2014-08-13 王天双 Method for preparing methanol from coke oven gas
CN103980093B (en) * 2014-05-29 2015-08-12 唐山市冀东溶剂有限公司 By the method for coke-oven gas methyl alcohol
CN109477687A (en) * 2016-05-24 2019-03-15 蒂森克虏伯工业解决方案股份公司 Method for manufacturing the equipment group of mineral building materials and for operating the equipment group
CN110143572A (en) * 2018-02-11 2019-08-20 苏州盖沃净化科技有限公司 H2The production method and device of/CO unstripped gas
CN110143572B (en) * 2018-02-11 2024-04-19 苏州盖沃净化科技有限公司 H2Method and device for producing CO raw material gas
CN109627134A (en) * 2018-11-06 2019-04-16 杨皓 A kind of ferroalloy smelting gas manufacture methyl methanol syngas technique

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