CN1401027A - A loom for directly and automatically moistening the warp - Google Patents
A loom for directly and automatically moistening the warp Download PDFInfo
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- CN1401027A CN1401027A CN01802691.5A CN01802691A CN1401027A CN 1401027 A CN1401027 A CN 1401027A CN 01802691 A CN01802691 A CN 01802691A CN 1401027 A CN1401027 A CN 1401027A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03J—AUXILIARY WEAVING APPARATUS; WEAVERS' TOOLS; SHUTTLES
- D03J1/00—Auxiliary apparatus combined with or associated with looms
- D03J1/02—Auxiliary apparatus combined with or associated with looms for treating warp, e.g. cleaning, moistening
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Abstract
This invention relates to a loom for directly and automatically moistening the warp comprising a frame, a transmission mechanism, a start and brake mechanism, a warp let off mechanism, a shedding mechanism, a weft inserting (picking) mechanism, a beating up mechanism, a take up mechanism, a warp stop motion and a weft stop motion, characterized in that: the loom further comprises a ultrasonic mechanism for directly and automatically moistening the warp and a mechanism for drying a loom fabric. The ultrasonic mechanism is disposed between a back rest and a dropper frame of the warp stop motion, and the mechanism for drying a loom fabric is disposed a take up area of a take up mechanism for withdrawing a fabric. An automatically moistening and automatically drying can be performed simultaneously, thereby the loom can be improved in efficiency and product quality with reduced manufacturing cost.
Description
Direct warp yarn automatic wetting loom technical field
The present invention relates to a kind of textile machine-, a kind of more particularly to direct warp yarn automatic wetting loom.Background technology
According to People's Republic of China (PRC) professional standard ZBW6. 1《Temperature and regain spinning pure to cotton and chemical fibre, the modification method of blended product ultimate strength》, temperature and regain have certain dependency relation to the ultimate strength of various raw material composition yarns：
1st, in addition to viscose glue pure yarn, remaining more than 20 plants cottons and the pure Spinning of chemical fibre, the strength of scribbled, and is with regain into positive correlation, i.e. regain is lower, yarn strength is lower, it is on the contrary then strength it is higher, wherein with the effect of purified cotton yarns the most show alpine yarrow.
2nd, the yarn strength and temperature of all different material compositions are negative correlativing relation, and temperature is higher, and strength is lower, conversely, then strongly stepping up. ·
Although the 3, regain and temperature all have a certain impact to yarn strength, regain is to influence the principal element of yarn strength. ― .
Do not say and Metaphorical, the size of yarn strengths is influence loom production efficiency and the vital factor of product quality, and the size of especially warp thread strength is even more important.Existing loom mainly includes：Frame, transmission mechanism, play arrestment mechanism, let-off mechanism, shedding mechanism, bringer and (throw a spear) mechanism, beating-up mechanism, spooler, warp stop motion mechanism, Weft stop mechanism.Fig. 1 is given in the structural representation for the part that existing loom is in contact with warp thread and fabric, figure, and 1 is beam of a loom, 2 be warp thread, and 3 be warp thread deflector roll, and 4 be the back rest, 7 be warp stop frame, 8 be heald, and 9 be reed, and 10 be fabric, 11 be brest beams, 12 be batching spiny hair roller, is fabric guide roll, and 15 be cloth beam.It can be seen that in weaving production, warp thread will be subjected to menopause tablet, heald, reed, Suan many ^:Friction and strike, broken end probability are high, thus, the optimal regain or even strength of warp thread are kept, is the primary manufacturing condition for improving loom efficiency and fabric quality to reduce end breakage.To reach this purpose, in textile technology very flourishing today, whether domestic or external, whether Practice of Home-made Shuttle Loom or foreign countries' ^ ■ kinds are advanced without shuttle
- 1- confirms this
Loom, all to have certain production-scale Spinning to knit enterprise, none is not in Weaving Shop configuration central air-conditioning equipment.This air conditioning device ' function have two, one is regulating and controlling temperature, as far as possible be producers create a more comfortable environment；Two be the relative humidity for regulating and controlling air, and requirement of the warp thread to regain is met as far as possible, is weaved cotton cloth production with profit.In terms of the function of meeting warp thread dewing, such a central air-conditioning is equipped with following defect：
1st, indirect dewing.I.e. using air as medium, by regulating and controlling the relative humidity of air, the purpose to warp thread dewing is reached；
2nd, limited dewing.Due to using the backwardness technique of indirect dewing, warp thread dewing fruit is restricted by relative air humidity.If relative air humidity is excessive, human body can be brought uncomfortable and equipment and the negative effect of the easy corrosion of hardware.In addition relative air humidity is restricted by environment temperature is pious again.It can only be thus limited dewing to warp thread, it is impossible to meet optimal requirement of the warp thread to regain, extra high numb bafta especially is required to regain, contradiction is more prominent.
3rd, dewing is concentrated.To same workshop or producing region, ' difference requirement of the warp thread to regain of different material composition can not be met.
4th, nature dewing is obscured.The envionmental humidity of workshop is performed inspection as main processing parameter by manufacturing enterprise, and the regain of relative air humidity and different material composition yarn, is what kind of more definite dependency relationRegain optimum value in the warp thread of various raw material compositions, weaving production is how manyActual moisture regain is how many againIts dewing effect is fuzzy.
In recent years, in the market is proposed various new humidifier, the patented product sea fog card series humidifier of such as Jimo Textile Instrument Factory, Qingdao's Development and Production（China Patent No. ZL912215925), claim and " be applied to cotton, hair, silk, fiber crops, Silk, pin textile enterprise, there is the directly local dewing of air-conditioned workshop, no comprehensive dewing of air-conditioned workshop, to meet requirement of the production technology to relative humidity." this humidifier and central air-conditioning equipment are compared, although the function with regional area dewing, but still fail to overcome central air-conditioning to be equipped in warp thread dewing functionally intrinsic defect.' the content of the invention
The problem of the invention aims to overcome existing loom and one kind for providing can realize separate unit loom to able to directly and automatically wet warp, and the warp thread of different material is fully met by board in weaving production to humidity
Different requirements, just warp thread regain or even strength keep optimum state, so as to receive reduction warp end break, improve the direct warp yarn automatic wetting loom of the good result of loom efficiency and product quality.
In order to realize the present invention purpose, a kind of direct warp yarn automatic wetting loom, including：Frame, transmission mechanism, an arrestment mechanism, let-off mechanism, shedding mechanism, bringer mechanism, beating-up mechanism, spooler, warp stop motion mechanism, Weft stop mechanism are characterized in：Also include one be used for directly moisten warp thread ultrasonic wave able to directly and automatically wet warp mechanism and one be used for by woven fabric excessive moisture drying keep it in the range of official regain in the automatic drying mechanism of woven fabric：Described ultrasonic wave able to directly and automatically wet warp mechanism is located between the warp stop frame of the frame back rest and warp stop motion mechanism, and the fabric for being located at loom spooler in the automatic drying mechanism of woven fabric, which is drawn, batches place..
Above-mentioned direct warp yarn automatic wetting loom, wherein：Described ultrasonic ^ able to directly and automatically wet warp mechanism includes：One warp thread being located between the frame back rest and warp stop frame is located at warp thread to the warp thread regain automatic monitoring device between wet box and warp stop frame to wet box, one positioned at the posterolateral ultrasonic atomization machine of machine and one.
Above-mentioned direct warp yarn automatic wetting loom, wherein：The warp thread in described ultrasonic wave able to directly and automatically wet warp mechanism is located at the lower section of warp thread to wet box, it is made up of spraying airduct, front wind screen, rear barge board, rear regulation deep bead, the end of spraying airduct is closing, the air intake pipe orifice of spraying airduct send nebelwind pipe to be connected with Ultrasonic atomization generator, a full width elongated slot is provided with above spraying airduct, two of forward and backward deep bead and forward and backward deep bead are connected with spraying airduct；Covered with one piece of moisture absorption drop cloth above warp thread, its length and width is identical to wet box with warp thread.
Above-mentioned direct warp yarn automatic wetting loom, wherein：Described moisture absorption drop cloth it is front and rear have an elastic band is respectively installed with a crack, crack, corner of the warp thread to wet box is fixed at the two ends of elastic band.
Above-mentioned direct warp yarn automatic wetting loom, wherein：Ultrasonic atomization machine in described ultrasonic wave able to directly and automatically wet warp mechanism is by ultrasonic atomization box body, Ultrasonic atomization generator, ultrasonic atomization;^ life devices automatic water inflow device, electric appliance control box composition；Described Ultrasonic atomization generator is located at the inside of ultrasonic atomization box body, the bottom of Ultrasonic atomization generator is equipped with some ultrasonic atomization heads, the upper lateral part of Ultrasonic atomization generator two respectively send nebelwind machine equipped with one, the air outlet tube mouth of blower fan is closely connected with the ajutage mouth of pipe on atomizing generator housing, send nebelwind pipe by the fog outlet and warp of Ultrasonic atomization generator
Yarn is closely connected to the spraying airduct of wet box, ultrasonic atomization head is electrically connected with the ultrasonic atomization head voltmeter on associated appliance original paper in electric appliance control box and electric appliance control box panel, master switch potentiometer, single turn-knob switch and indicator lamp, send nebelwind machine to be electrically connected with the blower voltage table on the associated appliance source part in electric appliance control box and electric appliance control box face plates, fan speed regulation potentiometer；Described Ultrasonic atomization generator is spouted water installations automatically, by monitoring water level groove, water intaking valve, small power electric tractor is constituted, monitoring water level groove is located at the side of Ultrasonic atomization generator spray chamber, the two bottom is connected as a single entity and communicated, the lid of monitoring water level groove is provided with the different metal probe of at least three length, it is placed in the water in monitoring water level groove, each probe respectively with the associated appliance original paper in electric appliance control box, small power electric leads device, ultrasonic atomization head power circuit is electrically connected, water intaking valve and small power electric tractor are mounted on the inwall of ultrasonic atomization box body, the hauling rope of small power electric tractor is connected with the switch lever of water intaking valve, the water inlet pipe mouth of water intaking valve is connected with water source, effluent pipe mouth is connected by delivery hose with the water inlet ozzle of Ultrasonic atomization generator；Described electric appliance control box is located at the top of ultrasonic atomization box body, its it is internal equipped with transformer and to ultrasonic atomization head, send nebelwind machine, Ultrasonic atomization generator automatic water inflow device, warp thread regain automatic monitoring device, various switches, regulation potentiometer, sight be installed on the related electrical equipment original paper such as the automatic baking apparatus of woven fabric, its panel;] take temperature and indicator lamp.
Above-mentioned direct warp yarn automatic wetting loom, wherein：Various switches, regulation potentiometer, test table and indicator lamp are provided with described described electric appliance control box panel is：Warp thread humidity sensor tuning switch, warp thread hygronom, fabric moisture instrument, blower voltage table, ultrasonic atomization head voltmeter, ultrasonic atomization head master switch potentiometer, ultrasound are atomized the automatically controlled sub-assembly such as a single control turn-knob switch and indicator lamp, quartz electrothermal tube potentiometer with switch, fan speed regulation potentiometer, power supply indicator.
Above-mentioned direct warp yarn automatic wetting loom, wherein：Warp thread regain automatic monitoring device in described ultrasonic wave able to directly and automatically wet warp mechanism, surveys sensor by warp thread humidity bolt and warp thread hygronom is constituted；Warp thread moisture detection sensor has two sets, positioned at the left and right sides of warp thread yarn sheet, and warp thread humidity sensor is made up of deflector roll, deflector roll mandrel, measuring roll, detection roller core shaft, bayonet lock, active alignment pin, sensor stand-off, sensor tuning switch；Deflector roll kink is in deflector roll mandrel, positioned at the lower section of warp thread；Deflector roll mandrel is fixed on sensor stand-off；Measuring roll kink is in detection roller core shaft, and located at sensors topside, measuring roll is located at the top of deflector roll, is gently pressed on warp thread on deflector roll by the weight of itself;' roller core shaft and deflector roll mandrel are detected,
Electrically connected with sensor tuning switch, the warp thread hygronom on the associated appliance original paper and panel in electric appliance control box.
Above-mentioned direct warp yarn automatic wetting loom, wherein：The external end head of described detection roller core shaft is bluff body, and there is an eyelet centre, is flush-mounted in the crack of sensors topside.
Above-mentioned direct warp yarn automatic wetting loom, wherein：Described sensor stand-off is made of plastic material, with good conductive insulating properties, on the lid for being fixed on warp stop frame two ends.
Above-mentioned direct warp yarn automatic wetting loom, wherein：Described is made up of in the automatic drying mechanism of woven fabric fabric drying box and fabric regain automatic monitoring device；Described fabric drying box, which is located at, to be batched between fabric guide roll and cloth beam, and heater is provided with box；Described fabric regain automatic monitoring device is made up of drying fabric guide roll, fabric moisture measuring roll, detection roller core shaft, bullet school bar, spring, spring measuring roll mounting, fabric moisture instrument, fabric moisture measuring roll and drying fabric guide roll are located between fabric drying box and cloth beam, and the fabric after drying is passed through by therebetween；Fabric moisture measuring roll kink is in detection roller core shaft, measuring roll mounting is fixed on the centre of fabric drying box non-working surface, spring lever and spring are placed in the eyelet of measuring roll mounting, spring lever is screwed with the screw at detection roller core shaft two ends and is connected, fabric moisture measuring roll relies on the elastic force of spring, fabric after drying is slightly compressed between measuring roll and drying fabric guide roll, detection roller core shaft, drying fabric guide roll are electrically connected with fabric moisture instrument on the associated appliance original paper and control cabinet panel in electric appliance control box.
Above-mentioned direct warp yarn automatic wetting loom, wherein：Heater in described fabric drying box is located in box chamber, is made up of quartz electrothermal tube, and electrothermal tube is electrically connected with the electrothermal tube potentiometer with switch on the associated appliance original paper and control cabinet panel in electric appliance control box.
Above-mentioned direct warp yarn automatic wetting loom, wherein：Heater in described fabric drying box coats one layer of heat conduction cloth on the working face in drying box and constituted as drying thermal source.Summary of drawings
It is prior art warp thread and the structural representation of fabric and loom contact component that-Fig. 1 is described in further detail to the present invention below in conjunction with drawings and examples.
Fig. 2 is the structural representation of warp thread of the present invention and fabric and loom contact component.
Fig. 3 is the structural representation of ultrasonic wave able to directly and automatically wet warp mechanism of the present invention.
Fig. 4 is that warp thread of the present invention gives wet box side A- A sectional views.
Fig. 5 is Ultrasonic atomization generator top view of the present invention.
Fig. 6 is the structural representation of Ultrasonic atomization generator automatic water inflow device of the present invention.
Fig. 7 is the structural representation of warp thread regain detection sensor of the present invention.
' Fig. 8 for ultrasonic atomization machine of the present invention electric appliance control box panel electrical equipment control annex schematic diagram.Fig. 9 is the automatic drying mechanism structure schematic diagram of fabric of the present invention.
Figure is the automatic drying mechanism side face schematic cross-sectional view of fabric of the present invention.
Preferred embodiment of the invention
Refer to accompanying drawing 2.The present invention is a kind of direct warp yarn automatic wetting looms, including：Frame, transmission mechanism, stopper mechanism, let-off mechanism, shedding mechanism, bringer（Throw a spear）Mechanism, beating-up mechanism, spooler, cracked ends automechanism, Weft stop mechanism, present invention additionally comprises one be used for directly moisten warp thread ultrasonic wave able to directly and automatically wet warp mechanism 5 and one be used for by woven fabric excessive moisture drying make common regain be maintained in the range of official regain in the automatic drying mechanism 14 of woven fabric;Described ultrasonic wave able to directly and automatically wet warp mechanism is located between the frame back rest 4 and the warp stop frame 7 of warp stop motion mechanism；Described is located between the fabric guide roll 13 of loom spooler and cloth beam 15 in the automatic drying mechanism of woven fabric.
It is that warp thread 2 is unwind from beam of a loom 1 according to Fig. 2 workflow to draw 3-back rest of cord roller, a 4-warp thread and give 51-warp thread of wet box regain automatic monitoring device → 7-heald of warp stop frame, 8-reed 9-that 10-brest beams of fabric 1-batch, 12-fabric guide roll of spiny hair roller 13-in the drying box 141-in fabric regain 142-cloth of automatic monitoring device spool 15 of the automatic baking apparatus 14 of woven fabric of the automatic baking apparatus 14 of woven fabric is made.
Ultrasonic wave able to directly and automatically wet warp mechanism of the present invention refers to Fig. 2, Fig. 8, and the warp thread that the mechanism is located at by one between the back rest 4 and warp stop frame 7 is constituted independently of the posterolateral ultrasonic atomization machine 52, one of machine to wet box 51, one positioned at warp thread to the warp thread regain automatic monitoring device 53 between wet box 51 and warp stop frame 7.
Warp thread in ultrasonic wave able to directly and automatically wet warp mechanism of the present invention refers to Fig. 3 and 4 to wet box 51, and the main body of warp thread wet box is located at the lower section of warp thread 2, by spraying airduct 511, front wind screen 512,
Rear wind-break panels 513, rear regulation deep bead 514 are constituted.The end of spraying airduct is closing, the air intake pipe orifice of spraying airduct send nebelwind pipe 5225 to be connected with Ultrasonic atomization generator, there is a full width elongated slot above spraying airduct, the elongated slot of air intake pipe orifice is most narrow, the elongated slot of end is most wide, front and rear deep bead is upward, both sides are tilted forwards, backwards, the two ends of front and rear deep bead and front and rear deep bead are connected with spraying airduct, formation one is semi-enclosed, under narrow upper width, temperature box is given to the warp thread that fog is uniformly sprayed through the warp thread above it, covered with one piece of moisture absorption drop cloth 515 above warp thread, its length and width is identical to wet box with warp thread, the front and rear of moisture absorption drop cloth has a crack, an elastic band 516 is respectively installed with crack, corner of the warp thread to wet box is fixed at the two ends of elastic band.
Ultrasonic atomization machine 52 in ultrasonic wave able to directly and automatically wet warp mechanism of the present invention, refer to Fig. 3-Fig. 8, ultrasonic atomization machine is made up of independently of the rear outside of loom ultrasonic atomization box body 521, Ultrasonic atomization generator 522, Ultrasonic atomization generator automatic water inflow device 523, electric appliance control box 524；Described Ultrasonic atomization generator is located at the inside of ultrasonic atomization box body, refer to Fig. 3, Fig. 5, the bottom of Ultrasonic atomization generator housing 5224 is equipped with 4 ultrasonic atomizations first 5223, the upper lateral part of Ultrasonic atomization generator two equipped with sending nebelwind machine 5221, ' the air outlet tube mouth of blower fan is closely connected with the air-supply mouth of pipe 5222 on atomizing generator housing；Spraying airduct 511 of the nebelwind pipe 5225 by the fog outlet of Ultrasonic atomization generator with warp thread to wet box 51 is sent closely to be connected；Ultrasonic atomization head and the associated appliance original paper in electric appliance control box 524 and the ultrasonic atomization head voltmeter 5228 being installed on electric appliance control box panel 5241, ultrasonic atomization head master switch current potential 5226, ultrasonic atomization head single control turn-knob switch, indicator lamp 5223 are connected electrically；Described Ultrasonic atomization generator automatic water inflow device 523, refer to Fig. 5, Fig. 6, the device is by monitoring water level groove 5231, water intaking valve 5233, small power electric tractor 5235 is constituted, monitoring water level groove is located at the side of Ultrasonic atomization generator spray chamber 5224, the two is connected and bottom is communicated, there is A on the lid 5232 of monitoring water level groove, B, the metal probe that tri- length of C differ, in the water for being placed in monitoring water level groove, three probes are electrically connected by the associated appliance original paper in electric appliance control box with small power electric tractor and ultrasonic atomization head power circuit, the inwall that ultrasonic atomization box body is mounted on small power electric tractor is cut down in water inlet, the hauling rope of small power electric tractor is connected with the switch lever of water intaking valve, the water inlet pipe mouth of water intaking valve is connected with water source, effluent pipe mouth is connected by delivery hose 5234 with the water inlet ozzle of Ultrasonic atomization generator；Described electric appliance control box 524 (referring to Fig. 8),
Positioned at the top of ultrasonic atomization box body 521, its it is internal equipped with transformer and to ultrasonic atomization first 5223, mini fan 5221, Ultrasonic atomization generator automatic water inflow device 523, warp thread regain automatic monitoring device 53, on the related electrical equipment original papers such as the automatic baking apparatus 14 of woven fabric, its panel 5241 equipped with warp thread humidity sensor tuning switch 5322, fabric moisture instrument 1427, ultrasonic atomization head voltmeter
5228th, ultrasonic atomization head master switch potentiometer 5226, ultrasonic atomizations head single control turn-knob switch and indicator lamp 5227, quartz electrothermal tube potentiometer with switch 1416, blower voltage table 52210, fan speed regulation potentiometer
5229th, control cabinet power supply indicator 5242. .
Warp thread regain automatic monitoring device 53 is located at warp thread between wet box 51 and warp stop frame 7 in ultrasonic wave able to directly and automatically wet warp mechanism described in the present embodiment, Fig. 2, Fig. 7, Fig. 8 are referred to, the device includes warp thread moisture detection sensor 531 and warp thread hygronom 532;Warp thread humidity sensor has two sets, positioned at the left and right sides of warp thread yarn sheet；Warp thread moisture detection sensor is by deflector roll 5311, deflector roll mandrel 5312, measuring roll 5313, detect roller core shaft 5314, bayonet lock 5315, active alignment pin 5316, sensor stand-off 5317, sensor tuning switch 5318 is constituted, deflector roll kink is on deflector roll mandrel, the traversing of left and right is controlled with bayonet lock, lower section deflector roll mandrel positioned at warp thread with sieve cap is fixed on sensor bracket, measuring roll kink is on detection roller core shaft, left and right traversing is controlled with bayonet lock, the external end head for detecting roller core shaft is bluff body, there is an eyelet centre, it is flush-mounted in the crack at the top of sensing stand-off, and with active positioning pin connection, measuring roll is located at the top of deflector roll, warp thread is gently pressed on deflector roll according to the weight of itself；Sensor stand-off is made of plastic material, with good conductive insulating properties, on the lid for being fixed on warp stop frame two ends, detection roller core shaft and deflector roll mandrel chop warp thread moisture detection sensor tuning switch 5318, warp thread hygronom 532 on case panel 5241 with associated appliance original paper in electric appliance control box 524 and control and electrically connected.
The function and operation principle of the ultrasonic wave able to directly and automatically wet warp mechanism：
1st, the operation principle of Ultrasonic atomization generator automatic water inflow device：
Because the bottom of Ultrasonic atomization generator spray chamber is communicated with the bottom of monitoring water level groove, therefore, there are tri- metal probes of A, B, C on the two always consistent monitoring water level groove lid of water level, wherein A pins are most short, B pins take second place, C pins are most long, are placed in the water in monitoring water level groove, and three metal probes are electrically connected using triggers circuit original paper with the power circuit of small power electric tractor and ultrasonic atomization head.Because atomization consumption makes monitoring water level trough inner water position progressively decline, when dropping to metal probe B, and
When it is disengaged with the water surface, the power supply of triggers circuit turn on automatically small power electric tractor is allowed in running order, and its hauling rope pulls the switch lever of water intaking valve, and it is wealthy to open water, to spray chamber water filling.The water of attachment spray chamber is continuously replenished, when the water level in monitoring water level groove is increased to contact with probe A, triggers circuit automatically cuts off the power supply of small power electric tractor, hauling rope is set to recover relaxed state, the valve rod of water intaking valve closes water valve due to the elastic force of spring, stop to spray chamber water filling, by such automatic control function, reach the purpose to spray chamber automatic feeding water.When Ultrasonic atomization generator automatic water inflow device because abnormal cause is unable to automatic feeding water; when water level decreasing is to probe C, and when it is disengaged with the water surface, triggers circuit then automatically cuts off the power supply of ultrasonic atomization head; it is allowed to be stopped, reaches the purpose of safeguard protection.
2nd, ultrasonic atomization function and operation principle '
Ultrasonic atomization head in the present invention is to use modern electronic technology means, the vibration for making water produce more than 1,500,000 times per second in the presence of ultrasonic wave, clean water is shaken and is broken into 1-5 μm of minimum particulate and goes out the water surface, produce water column, due to cavitation, the minimum particulate of a large amount of dependency of adjoint water column generation ' water negative oxygen ion, swum in vaporific in the top of the water surface.
3rd, the direct dewing function of warp thread and operation principle '（
The ultrasonic atomization first 5223 of atomizing generator bottom is installed on when power on, water level are normal, i.e., in normal operating conditions, due to the effect of ultrasonic wave, produces substantial amounts of water smoke.And send nebelwind machine 5221 to be worked asynchronously with ultrasonic atomization head, the wind for having certain pressure is pressed into spray chamber by ajutage, the water smoke that ultrasonic atomization head is produced is taken out of, by sending nebelwind pipe 5225 to be blown into spraying airduct of the warp thread to wet box, elongated slot above spraying airduct, water smoke Direct Uniform is sprayed in warp thread.Warp thread is covered on warp thread to the moisture absorption drop cloth of wet box, effectively can prevent water smoke from leaking, and can absorb unnecessary moisture content, and with larger humidity, the dewing effect of auxiliary is played to warp thread.
4th, the monitoring function and operation principle of warp thread regain
Monitoring of the embodiment of the present invention to warp thread regain is the mechanism using resistance hygrometry, and because textile fiber material is non-conductor, and the electric conductivity of water is good, therefore there is moisture content later just can be conductive in warp thread, the more, electric conductivity is better for moisture content, resistance, small, vice versa.With this mechanism, the direct current of safe load voltage value is inputted on the measuring roll of warp thread humidity sensor, because warp thread is slightly compressed
Between measuring roll and deflector roll, it is not of uniform size due to warp thread regain, different resistance value signals is just inputted one-level operational amplifier by warp thread humidity sensor, signal after processing is inputted warp thread hygronom by operational amplifier again, warp thread hygronom is formed with the voltmeter transformation of the way, the size of warp thread regain, by inputting a signal into voltmeter through humidity sensor, operational amplifier, just reflect different voltage tabular values on voltmeter, and represented by the scale of voltmeter dial plate be not magnitude of voltage, but corresponding warp thread regain value.Because warp thread humidity sensor is located at warp thread to wet box and booth through between frame, therefore, to the actual moisture regain of the warp thread after dewing, shown with regard to detection in time can be carried out, to grasp and then controlling warp thread regain, reach and quantify the means that dewing provides science.
5th, warp thread quantify dewing function and regain control function and：Make principle
Warp thread quantifies dewing function, it is to implement to implement monitoring with regulation and control to the warp thread regain after dewing, warp thread is the size through yarn regain after dewing to moisture, determined by atomization quantity-size of ultrasonic atomization head, and the size of ultrasonic atomization head atomization quantity, determined by the number of elements of in running order ultrasonic atomization head and the size of operating voltage.Ultrasonic atomization head operating voltage is higher（Rated voltage）', atomization quantity is bigger, otherwise smaller.Four single control turn-knob switchs on electric appliance control box panel（Containing indicator lamp）
5227 are used to control the work of four ultrasonic atomization heads respectively, master switch potentiometer 5226, be used to controlling ultrasound ' ripple atomising head operating voltage height, to adjust the size of in running order ultrasonic atomization head atomization quantity.Therefore, can by control ultrasonic atomization head work number of elements number and regulation ultrasonic atomization head operating voltage height, arbitrarily control the size of warp thread regain, the purpose for quantifying dewing is reached, so that to meet same production environment, different demands of the warp thread of different platform different material composition to regain, and it is kept optimum value, there is provided the means of science, in addition, between operational amplifier and ultrasonic atomization head voltmeter 5228 in warp thread regain monitoring device, one group of operational amplifier is concatenated again, just can be to warp thread regain, possesses the advanced function of intelligent automatic regulation and control.
6th, warp thread dewing laterally hook property monitoring function and operation principle '
During dewing is implemented to warp thread, the dewing to full width warp thread wants laterally homogeneous consistent, is an important technical indicator for examining warp thread dewing effect.Embodiment of the present invention, monitoring and adjusting function with warp thread dewing horizontal homogeneity, its operation principle is：
(1) monitoring of warp thread dewing horizontal homogeneity.If the warp thread on electric appliance control box panel is examined
Survey sensor tuning switch and be allocated to right side, then connect the circuit of right side warp thread humidity sensor, the regain value of right side warp thread is shown in warp thread hygronom；Tuning switch is allocated to left side, then connects the circuit of left side warp thread humidity sensor, and the regain value of left side warp thread is shown in warp thread hygronom；When both sides warp thread regain value it is identical or close to it is consistent when, then it represents that warp thread dewing laterally hook property it is good；When having notable difference such as both sides warp thread regain, then it represents that warp thread dewing horizontal homogeneity is not good enough.
(2) regulation and control of warp thread dewing horizontal homogeneity.When monitoring finds that warp thread regain value in both sides is variant, if warp thread is worth higher to the warp thread regain of wet box spraying airduct air inlet side, then it represents that the air quantity of the mini fan of atomizing generator is less than normal, otherwise, it means that the air quantity of blower fan is higher., can turn fan speed regulation potentiometer 5229, the operating voltage of adjustment machine, to adjust the rotating speed and air output of blower fan, untill the regain value of left and right sides warp thread is consistent once this thing happens.During due to design, under conditions of blower fan rated speed, caliber, length, the width and shape of elongated slot of spraying of airduct of spraying, ensure that the uniformity of warp thread dewing croos profile.' therefore, under normal circumstances, the regain of the warp thread left and right sides is consistent.Only substantially fluctuate occurring blower fan work voltage, during the abnormal conditions such as air inlet and airduct are obstructed, due to the anomalous variation of air quantity, can just cause warp thread left and right sides regain to occur deviation.At this moment, appropriate adjustment need to only be made to rotation speed of fan, you can make warp thread both sides regain completely the same.
7th, able to directly and automatically wet warp function and operation principle
Embodiment of the present invention is the operating circuit that Ultrasonic atomization generator is controlled with the starting signal of loom, runs simultaneously Ultrasonic atomization generator and loom.Caused by loom stop, Ultrasonic atomization generators are stopped, and loom operation, Ultrasonic atomization generator normal work carries out dewing to warp thread.So, it is achieved that the advanced function of able to directly and automatically wet warp.
The above-mentioned warp yarn automatic wetting loom of embodiment of the present invention, wherein：It is described in the automatic baking apparatus 14 of woven fabric, refer to Fig. 2, Fig. 8, Fig. 9, Figure 10, the device is made up of fabric drying box 141 and fabric regain automatic monitoring device 142；Fabric drying box 141, which is located at, to be batched between fabric guide roll 13 and cloth beam 15, in semicircle flat, it is made of the good metal material of heat conductivility, make face with the discontiguous non-I of fabric for interlayer, on have cover plate 1414, equipped with a quartz electrothermal tube 1412 in central filler insulation material 1413, box, the electrothermal tube potentiometer with switch 1416 on the electrothermal tube electrical equipment original paper related in electric appliance control box 524 and panel 5241 is electrically connected；Fabric regain automatic monitoring device 142 by drying fabric guide roll 1426,
Fabric temperature measuring roll 1425, detection roller core shaft 1424, spring lever 1422, spring 1423, fabric moisture measuring roll mounting 1421, fabric moisture instrument 1427 are constituted；Fabric moisture measuring roll and baking;^ fabric guide rolls are located between fabric drying box and cloth beam, and the fabric after drying is passed through by therebetween；Fabric moisture measuring roll kink is in detection roller core shaft, measuring roll mounting is made of tug material material, it is fixed on the centre of drying box non-working surface, two spring levers and spring are placed in two eyelets of measuring roll mounting, two spring levers are screwed with the screw at detection roller core shaft two ends and are connected, fabric moisture measuring roll relies on the elastic force of spring, fabric after drying is slightly compressed between measuring roll and drying fabric guide roll, detection roller core shaft, drying fabric guide roll are electrically connected with the fabric moisture instrument on the associated appliance original paper and control cabinet panel in electric appliance control box.
In the operation principle of the automatic baking apparatus of woven fabric： '
1, the principle monitored in woven fabric regain is identical with the principle that warp thread regain is monitored, all it is the resistance hygrometry used, the direct current of safe load voltage value is inputted on fabric moisture measuring roll, because the fabric after drying is slightly compressed between fabric moisture measuring roll and drying fabric guide roll, it is not of uniform size due to fabric regain, the operational amplifier that measuring roll and drying fabric guide roll just input different resistance value signals in electric appliance control box, signal after processing is inputted fabric moisture instrument by operational amplifier, fabric is wet handsome just to show corresponding fabric regain value, reach the purpose of monitoring.
2nd, to the control of the fabric regain after drying, it is the electrothermal tube potentiometer with switch on turn electric appliance control box panel, the operating voltage of appropriate regulation electrothermal tube, make the damp rate control of the fabric after drying within the scope of official regain, because fabric is coated on the length of drying box in 30cm or so, effective criteria thus the drying time was up to more than 3 minutes, in addition fabric is super wet limited, therefore drying box surface maximum operating temperature need to only maintain 40 °C to 60 °C degree between, it is possible to reach drying remove fabric excessive moisture purpose.
3rd, the operating circuit of electrothermal tube is controlled with the starting signal of loom, electrothermal tube is worked asynchronously with loom, loom operation, electrothermal tube normal work, caused by loom stop, electrothermal tube power cut-out is so achieved that to the purpose in the automatic drying of woven fabric.Industrial applicability
The present invention employs ultrasonic wave able to directly and automatically wet warp mechanism and in the automatic drying loom of woven fabric simultaneously on a loom, is improving loom efficiency, it is ensured that product quality, is saving production in terms of air conditioning electricity water
Good effect has been given birth to, has been in particular in：
1, as a result of ultrasonic wave able to directly and automatically wet warp device, to the warp thread in production process of weaving cotton cloth, with separate unit, directly, automatically, the advanced dewing function of quantifying, original central air-conditioning equipment and humidifier are overcome completely in all defect to warp thread dewing functionally, ' can be to the loom in same production environment, different requirements of the warp thread to regain of different material composition are fully met by board, and the regain of warp thread is in optimum state, to reduce warp end break, efficiency is knitted in raising, ensure product quality, in particular develop and extra high new product is required to warp thread regain, ensure means there is provided effective technology.
' 2, due to simultaneously be configured with woven fabric automatic baking Delicate devices, can will woven fabric excessive moisture dry.Avoid because warp thread dewing makes the possibility that causes fabric to go mouldy fabric regain is exceeded, to ensure that fabric quality provides technical guarantee； ·
3rd, because the present invention functionally, with incomparable superiority is equipped than existing central air-conditioning, therefore, can substitute the central air-conditioning equipment of existing enterprise's outfit, so as to save substantial amounts of air conditioning electricity and use water completely to warp on loom dewing.
Direct warp yarn automatic wetting loom of the present invention, is not only adapted to fly-shuttle loom, and suitable for various advanced shuttleless looms；Available for being knitted to cotton, the existing loom of industry such as color is knitted, woolens, silk weaving undergoes technological transformation；It is particularly suitable for use in the small enterprise of weaving cotton cloth of no Standard Factory Room and central air-conditioning equipment.Thus with a very wide range of practicality and the prospect of marketing.
Claims (1)
- Claim1st, a kind of direct warp yarn automatic wetting loom, including：Frame, transmission mechanism, an arrestment mechanism, let-off mechanism, shedding mechanism, bringer mechanism, beating-up mechanism, spooler, warp stop motion mechanism, Weft stop mechanism, it is characterised in that：Also include one be used for directly moisten warp thread ultrasonic wave able to directly and automatically wet warp mechanism and one be used for by woven fabric excessive moisture drying make its protect Time in the range of official regain in the automatic drying mechanism of woven fabric：Described ultrasonic wave able to directly and automatically wet warp mechanism is located between the warp stop frame of the frame back rest and warp stop motion mechanism, and the fabric for being located at loom spooler in the automatic drying mechanism of woven fabric, which is drawn, batches place.2nd, direct warp yarn automatic wetting loom according to claim 1, it is characterised in that：Described ultrasonic wave able to directly and automatically wet warp mechanism includes：One warp thread being located between the frame back rest and warp stop frame is located at warp thread to the warp thread regain automatic monitoring device between wet box and warp stop frame to wet box, one positioned at the posterolateral ultrasonic atomization machine of machine and one.3rd, direct warp yarn automatic wetting loom according to claim 2, it is characterised in that：Warp thread in described ultrasonic wave able to directly and automatically wet warp mechanism is located at the lower section of warp thread to wet box, it is made up of spraying airduct, front wind screen, rear wind-break panels, rear regulation deep bead, the end of spraying airduct is closing, the air intake pipe orifice of spraying airduct send nebelwind pipe to be connected with Ultrasonic atomization generator, a full width elongated slot is provided with above spraying airduct, two of forward and backward deep bead and forward and backward deep bead are connected with spraying airduct；Covered with one piece of moisture absorption drop cloth above warp thread, its length and width is identical to wet box with warp thread.4th, direct warp yarn automatic wetting loom according to claim 3, its spy is：Described moisture absorption drop cloth it is front and rear have an elastic band is respectively installed with a crack, crack, corner of the warp thread to wet box is fixed at the two ends of elastic band.5th, direct warp yarn automatic wetting loom according to claim 2, it is characterised in that：Ultrasonic atomization machine in described ultrasonic wave able to directly and automatically wet warp mechanism is made up of ultrasonic atomization box body, Ultrasonic atomization generator, Ultrasonic atomization generator automatic water inflow device, electric appliance control box；Described Ultrasonic atomization generator is located at the inside of ultrasonic atomization box body, and the bottom of Ultrasonic atomization generator is equipped with some ultrasonic atomization heads, and the upper lateral part of Ultrasonic atomization generator two respectively send nebelwind machine, blower fan equipped with one Air outlet tube mouth be closely connected with the ajutage mouth of pipe on atomizing generator housing, spraying airduct of the nebelwind pipe by the fog outlet of Ultrasonic atomization generator with warp thread to wet box is sent closely to be connected, ultrasonic atomization head is electrically connected with the ultrasonic atomization head voltmeter on associated appliance original paper in electric appliance control box and electric appliance control box panel, master switch potentiometer, single turn-knob switch and indicator lamp, send nebelwind machine to be electrically connected with the blower voltage table on the associated appliance source part in electric appliance control box and device control cabinet panel, fan speed regulation potentiometer；Described Ultrasonic atomization generator is spouted water installations automatically, by monitoring water level groove, water intaking valve, small power electric tractor is constituted, monitoring water level groove is located at the side of Ultrasonic atomization generator spray chamber, the two bottom is connected as a single entity and communicated, the lid of monitoring water level groove is provided with the different metal probe of at least three length, it is placed in the water in monitoring water level groove, each probe respectively with the associated appliance original paper in electric appliance control box, small power electric leads device, ultrasonic atomization head power circuit is electrically connected, water intaking valve and small power electric tractor are mounted on the inwall of ultrasonic atomization box body, the hauling rope of small power electric tractor is connected with the switch lever of water intaking valve, the water inlet pipe mouth of water intaking valve is connected with water source, effluent pipe mouth is connected by delivery hose with the water inlet ozzle of Ultrasonic atomization generator；Described electric appliance control box is located at the top of ultrasonic atomization box body, its it is internal equipped with transformer and to ultrasonic atomization head, send nebelwind machine, Ultrasonic atomization generator automatic water inflow device, warp thread regain automatic monitoring device, on the related electrical equipment original paper such as the automatic baking apparatus of woven fabric, its panel various switches be installed, adjust potentiometer, test table and indicator lamp.6th, direct warp yarn automatic wetting ^ machines according to claim 5, it is characterised in that：Various switches, regulation potentiometer, test table and indicator lamp are provided with described described electric appliance control box panel is:The automatically controlled sub-assembly such as warp thread humidity sensor tuning switch, warp thread hygronom, fabric moisture instrument, blower voltage table, ultrasonic atomization head voltmeter, ultrasonic atomization head master switch potentiometer, ultrasonic atomization head single control turn-knob switch and indicator lamp, quartz electrothermal tube potentiometer with switch, fan speed regulation potentiometer, power supply indicator. '7th, direct warp yarn automatic wetting loom according to claim 2, it is characterised in that：Warp thread regain automatic monitoring device in described ultrasonic wave able to directly and automatically wet warp mechanism, surveys sensor by warp thread humidity bolt and warp thread hygronom is constituted；Warp thread moisture detection sensor has two sets, positioned at the left and right sides of warp thread yarn sheet, warp thread humidity sensor is made up of deflector roll, deflector roll mandrel, measuring roll, detection roller core shaft, bayonet lock, active alignment pin, sensor stand-off, sensor tuning switch；Deflector roll kink is located in deflector roll mandrel The lower section of warp thread；Deflector roll mandrel is fixed on sensor stand-off；Measuring roll kink is in detection roller core shaft, and located at sensors topside, measuring roll is located at the top of deflector roll, is gently pressed on warp thread on deflector roll by the weight of itself;Roller core shaft and deflector roll mandrel are detected, is electrically connected with sensor tuning switch, the warp thread hygronom on the associated appliance original paper and panel in electric appliance control box.8th, direct warp yarn automatic wetting loom according to claim 7, it is characterised in that：The external end head of described detection roller core shaft is bluff body, and there is an eyelet centre, is flush-mounted in the crack of sensors topside.9th, direct warp yarn automatic wetting loom according to claim 7, it is characterised in that：Described sensor stand-off is made of plastic material, with good conductive insulating properties, is fixed on warp stop frame two ends10th, direct warp yarn automatic wetting loom according to claim 1, it is characterised in that：Described is made up of in the automatic drying mechanism of woven fabric fabric drying box and fabric regain automatic monitoring device；Described fabric drying box, which is located at, to be batched between fabric guide roll and cloth beam, and heater is provided with box；Described fabric regain automatic monitoring device is made up of drying fabric guide roll, fabric moisture measuring roll, detection roller core shaft, spring lever, spring, spring measuring roll mounting, fabric moisture instrument, fabric moisture picks up survey roller and drying fabric guide roll is located between fabric drying box and cloth beam, and the fabric after flood is dry is passed through by therebetween；Fabric moisture measuring roll kink is in detection roller core shaft, measuring roll mounting is fixed on the centre of fabric drying box non-working surface, spring lever and spring are placed in the eyelet of measuring roll mounting, spring lever is screwed with the screw at detection roller core shaft two ends and is connected, fabric moisture measuring roll relies on the elastic force of spring, fabric after drying is slightly compressed between measuring roll and drying fabric guide roll, detections roller core shaft, drying fabric guide roll are electrically connected with fabric moisture instrument on the associated appliance original paper and control cabinet panel in electric appliance control box.11st, direct warp yarn automatic wetting loom according to claim 9, it is characterised in that：Heater in described fabric drying box is located in box chamber, is made up of quartz electrothermal tube, and electrothermal tube is electrically connected with the electrothermal tube potentiometer with switch on the associated appliance original paper and control cabinet panel in electric appliance control box.12nd, direct warp yarn automatic wetting loom according to claim 9, it is characterised in that：Heater in described fabric drying box coats one layer of heat conduction cloth on the working face in drying box and constituted as drying thermal source.
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN00111006297.7 | 2000-06-01 | ||
| CN001116297.7 | 2000-06-01 | ||
| CN 00116297 CN1273289A (en) | 2000-06-01 | 2000-06-01 | Direct warp automatic wetting loom |
| PCT/CN2001/000886 WO2001098570A1 (en) | 2000-06-01 | 2001-05-31 | A loom for directly and automatically moistening the warp |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1401027A true CN1401027A (en) | 2003-03-05 |
| CN1224745C CN1224745C (en) | 2005-10-26 |
Family
ID=4585706
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 00116297 Pending CN1273289A (en) | 2000-06-01 | 2000-06-01 | Direct warp automatic wetting loom |
| CN01802691.5A Expired - Fee Related CN1224745C (en) | 2000-06-01 | 2001-05-31 | A loom for directly and automatically moistening the warp |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 00116297 Pending CN1273289A (en) | 2000-06-01 | 2000-06-01 | Direct warp automatic wetting loom |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP2004501291A (en) |
| CN (2) | CN1273289A (en) |
| AU (1) | AU2001289507A1 (en) |
| WO (1) | WO2001098570A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105821568A (en) * | 2016-05-26 | 2016-08-03 | 安徽华茂纺织股份有限公司 | Micro-region temperature and moisture regulating device for air-jet loom |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101934610A (en) * | 2010-07-21 | 2011-01-05 | 顾根山 | Wide-dielectric-coefficient Ccopper foil plate covered with wide-dielectric-coefficient polyfluortetraethylene glass cloth and preparation method thereof |
| CN102433701B (en) * | 2011-10-25 | 2013-11-13 | 金发科技股份有限公司 | Ultrasonic atomizing and humidifying device for producing carbon fibers |
| CN102899789B (en) * | 2012-11-08 | 2014-02-19 | 江苏联发纺织股份有限公司 | On-line double-surface waxing device for weaving machine |
| CN103132261A (en) * | 2013-03-12 | 2013-06-05 | 江苏金辰针纺织有限公司 | Spray mist moisture regaining method for fiber fabric |
| CN104674380B (en) * | 2015-02-02 | 2016-08-10 | 广州金发碳纤维新材料发展有限公司 | A kind of pre-oxidation furnace |
| CN105937085B (en) * | 2016-06-28 | 2017-10-13 | 江南大学 | The method of warp thread electrostatic is reduced in a kind of weaving process in real time |
| CN106966230A (en) * | 2017-05-24 | 2017-07-21 | 成都市开悦化纤有限公司 | The winding reel device that a kind of factory uses |
| CN110306280B (en) * | 2019-07-03 | 2020-11-24 | 浙江永安融通控股股份有限公司 | Air jet loom |
| CN113550054A (en) * | 2021-07-20 | 2021-10-26 | 杭州依耐杰纺织品有限公司 | Loom sideline removes dust, removes fine hair device |
| CN113802198A (en) * | 2021-09-16 | 2021-12-17 | 李小龙 | Preparation system and preparation method of antibacterial polyester low-stretch yarns |
| CN117684302B (en) * | 2024-02-02 | 2024-04-16 | 江苏利华纺织有限公司 | Spraying device for spinning machine |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH632021A5 (en) * | 1978-07-17 | 1982-09-15 | Sulzer Ag | WEAVING MACHINE WITH A VENTILATION DEVICE. |
| JPS61258050A (en) * | 1985-05-09 | 1986-11-15 | ユニチカ株式会社 | Drying method on machine |
| DE3807556A1 (en) * | 1988-03-08 | 1989-09-28 | Dornier Gmbh Lindauer | WEAVING MACHINE FOR HEAVYWEIGHTS AND YACHT CANVAS |
| DE4309416A1 (en) * | 1993-03-15 | 1994-10-20 | August Proett Gmbh & Co Kg K | Process and apparatus for work-zone and room-air conditioning preferably for textile machines |
| FR2751350B1 (en) * | 1996-07-18 | 1998-09-18 | Corbiere Sa | METHOD FOR IMPROVING THE WEAVING OF A CHAIN YARN FABRIC WITH HIGH ELASTICITY MODULE |
| JPH11172556A (en) * | 1997-10-06 | 1999-06-29 | Nissan Techsys Kk | Fabric-drying apparatus for water-jet loom |
-
2000
- 2000-06-01 CN CN 00116297 patent/CN1273289A/en active Pending
-
2001
- 2001-05-31 WO PCT/CN2001/000886 patent/WO2001098570A1/en active Application Filing
- 2001-05-31 JP JP2002504712A patent/JP2004501291A/en active Pending
- 2001-05-31 CN CN01802691.5A patent/CN1224745C/en not_active Expired - Fee Related
- 2001-05-31 AU AU2001289507A patent/AU2001289507A1/en not_active Abandoned
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105821568A (en) * | 2016-05-26 | 2016-08-03 | 安徽华茂纺织股份有限公司 | Micro-region temperature and moisture regulating device for air-jet loom |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1224745C (en) | 2005-10-26 |
| WO2001098570A1 (en) | 2001-12-27 |
| AU2001289507A1 (en) | 2002-01-02 |
| CN1273289A (en) | 2000-11-15 |
| JP2004501291A (en) | 2004-01-15 |
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