CN1399125A - Leakage detecting method and device for wire and cable shunt - Google Patents
Leakage detecting method and device for wire and cable shunt Download PDFInfo
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- CN1399125A CN1399125A CN 01120669 CN01120669A CN1399125A CN 1399125 A CN1399125 A CN 1399125A CN 01120669 CN01120669 CN 01120669 CN 01120669 A CN01120669 A CN 01120669A CN 1399125 A CN1399125 A CN 1399125A
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- pressure
- splitter
- force value
- cable shunt
- detection method
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Abstract
A leakage detecting device for wire and cable shunt includes a choking mechanism comprising two opposite plugs driven by a push rod to choke the main lead-in line hole. A plug has one hole to communicate the inside to an inlet hole. The device has also one start switch, one air supplying mechanism with one air compressor connected via pipe to the inlet hole; one pressure returning mechanism connected to the outlet pipe and pressure manifold and one pressure gauge; one pressure measurer with microprocessor for program control connected with the pressure gauge, one timer and one memory.
Description
Technical field
The invention provides a kind of proving installation of cable shunt, be meant a kind of leak detection method and device thereof of cable shunt especially.
Background technology
Be used for the transmission of signal and/or power supply by cable shunt, finding is arranged more, especially current cable is in vogue, the user that arrives by platform, and during as the how tame user of collective residence, all being dependent on splitter is that relaying then is distributed to each user.
On the whole the structure of this cable shunt is by the inner ccontaining circuit board of seal casinghousing, and the nuclear circuit board is then had drawing of joint, for wiring; No matter be power supply and the coaxial output of signal, or the output of simple signal, can not dare not or would not speak up, splitter is accurate involution by loam cake and the base of housing, forms to seal.
The reason that needs sealing, being because splitter is to be exposed to the open air, especially is that the relaying of non-collective residence part disperses because of the user, so it is to place all the year round under the physical environment, therefore, face and expose to wind and rain, and must be rainwater or snow-broth infiltration anything but, otherwise close the circuit board damage in promptly making, as short circuit, the anxiety of corrosion, and these are unusually to the transmission of signal or power supply, are totally unfavorable.
So, cable shunt before dispatching from the factory, must be earlier for leaking hunting, and the existing mode of leaking hunting, the most commonly surveying for water, claim water to survey, is that the splitter of sealed sealing is inserted in the water, check whether whether periphery tool bubble seeps water with identification,, be oven dry again if then during non-defective unit.
The shortcoming of this mode is soakedly to add that the oven dry activity duration is long, especially splitter inserted in the water that must to begin a period of time be to judge, and, if when leakage is trickle, then, also be not easy to discover in the short time owing to the water tension force of this slot; Especially, if during defective products, then the electronic component of splitter inside had had water stainly already, must put in order again and begin to be follow-up use, so should non-appropriate act.
In view of this, the object of the present invention is to provide a kind of leak detection method and device thereof of cable shunt, it can omnidistance operation under the state of robotization, exempt the immersion test of splitter, employing gas leaks hunting, especially the airtight test of pressurizeing, its precision is surveyed to high far beyond existing water, can significantly improve the confidence level of detection.
The proving installation of a kind of cable shunt of the present invention, it is characterized in that, comprise: blockage mechanism, be to be two an obstruction subtend setting, each stops up head and is driven by a push rod, the plug end size of its front end is corresponding and salable in the main line-entering hole of splitter, and push rod is the driving of advancing or retreating via drive unit then; The plug end of the obstruction head of one is opened a consent and is communicated in inside and then is communicated in a blowhole; And its tool one starting switch starts with control or stops; One gas supply mechanism is to be linked to blowhole by an air compressor via an escape pipe; One back pressure mechanism is the pressure manifold that is communicated between escape pipe and obstruction head by, and it is end binding one pressure gauge in addition; One pressure measurement center; Interior tool microprocessor and can be the empty system of sequencing, it links pressure gauge, and tool one timer and storer; So that set and be jammed in both sides master's line-entering hole of splitter by the plug end of blockage mechanism, the gas supply mechanism air feed also stops up the blowhole of head and consent via one and pours into and be full of behind splitter inside, escape pipe and pressure manifold, for pressure gauge interpretation force value is a microprocessor stores also, and be compared to previous force value with manometric force value at that time again in Preset Time, to judge whether pressure descends.
Wherein must add and put a location mechanism, it is by one can be for the positioning seat of the ccontaining location of splitter, and the depression bar that can pass is established in the top, so that this depression bar can press down splitter during test.
Push rod wherein is to be oil pressure or air pressure promotion.
Back pressure mechanism wherein must add puts display to show force value at any time.
Gains in depth of comprehension add that to put informer be informing of step-down in the pressure measurement wherein.
The leak detection method of a kind of cable shunt of the present invention is characterized in that, is the inside that pours into splitter with gas, and through one section Preset Time, to compare both pressure, whether whether mat pressure descend airtight to judge splitter.
Wherein gas pour into be with a blockage mechanism after splitter two line-entering holes stop up, from the consent aeration of blockage mechanism front end, this gas is to be linked to blockage mechanism from a feeder and through air supply pipe.
The present invention comprises the following step: (a) stopping up step, is that two line holes with splitter give driving fit and stop up; (b) aeration step is to go into splitter by the air supply pipe aeration; (c) virgin pressure value read step is with the force value behind the pressure gauge measurement aeration, to be worth as reference; (d) surveying back force value read step, is behind a Preset Time, reads force value at that time; (e) comparing the interpretation step, is that survey back force value is compared to the virgin pressure value, judges whether pressure descends.
Virgin pressure value read step wherein is to be communicated in air supply pipe with a pressure manifold, and this pressure manifold is held binding one pressure gauge in addition.
Comparison interpretation step wherein is to carry out via microprocessor.
In the comparison interpretation step wherein, when pressure descends greater than preset value, can be bad informing.
Description of drawings
For further disclosing concrete technology contents of the present invention, do a detailed explanation below in conjunction with embodiment and accompanying drawing, wherein:
Fig. 1 is the synoptic diagram of apparatus of the present invention;
Synoptic diagram when Fig. 2 leaks hunting for the present invention;
Fig. 3 is the operation process chart that leaks hunting of the present invention.
Embodiment
Basically, leak detection method of the present invention is to change tradition to survey with existing water, and adopts gas to leak hunting, and to cooperate the time delay of microprocessor be that pressure ratio is right, leaks hunting reliably to obtain precision.
As shown in Figure 1 and Figure 2, leak-checking apparatus of the present invention is combined by a pair of blockage mechanism 1, one gas supply mechanism 2, one back pressure mechanisms, 3, one pressure measurement centers 4 and/or a location mechanism 5.
Wherein, blockage mechanism 1 is to be the subtend setting, its each by one stop up 11 and the push rod 12 that can drive this obstructions 11 formed, the front end of this obstruction 11 is to be hemispheric plug end 13, its size is the main line-entering hole B corresponding to splitter A, so that it can set and push against this line-entering hole B, in case leak-stopping gas when push rod 12 advances, push rod 12 is driven by the piston as oil hydraulic cylinder or pneumatic cylinder, and is the control of advancing or retreating of programmable.In addition, the plug end 13 of at least one obstruction 11 is tool one consents 111, and it is communicated in and stops up 11 inside, and and then be communicated in via a blowhole 112,112 gas supply mechanisms of chatting after can be 2 of this blowhole link, and this blockage mechanism 1 is with control via a starting switch 14.
Gas supply mechanism 2 is to be the output of air by an air compressor 21 via an escape pipe 22, this escape pipe 22 then can further be linked to aforesaid blowhole 112, and for preventing the backflow of air, so it must be provided with reverse checkvalve, and this feeder 2 is to be controlled by sequencing, and corresponding gauge tap 14 is with start, and only this belongs to prior art, so do not intend giving unnecessary details.
It is by microprocessor 41 for pressure measurement center 4, be linked to aforesaid pressure gauge 32, and the memory storage of this microprocessor 41 can be the storage of force value, and its also tool one timer 42 for setting comparison time.In addition, for making informing of comparison result, can be linked to an informer 43 than it, this informer 43 can be set at force value or bad informing, be for it with cresset or buzzer, and for non-defective unit subsequent treatment partly, then microprocessor 41 can be linked to aforesaid gauge tap 14, so that retreating for push rod 12.
Please consult accompanying drawing 3 again, the present invention is when implementing, that is leak detection method of the present invention, at first the splitter A that will be leaked hunting places positioning seat 51 location, then starting control switch 14, then the push rod 21 of blockage mechanism 1 advances, stopping up 11 promptly is nested in the both sides hole of splitter, then feeder 2 is via escape pipe 22 beginning air feed, and make gas filling go into splitter A, escape pipe 22 and pressure manifold 31, the air pressure of this pressure manifold 31 promptly shows and informs that the microprocessor 41 at pressure measurement center 4 thinks record through pressure gauge 32; And air stops and behind Preset Time, precedence record is collected and be compared to the force value of pressure gauge 32 for microprocessor 41 again, establishes if decompression that is pressure descend to reaching to surpass to be preset in time, and informer 43 shows that promptly it is the gas leakage state, caused by housing tool slot, so promptly be judged to be defective products, otherwise, if force value remains in the preset range, it then is non-defective unit, even microprocessor 41 gauge tap 14 starts this moment, and push rod 12 is retreated, and take out the splitter of non-defective unit.
Its concrete leak detection method is:
(a) stopping up step, is that two line holes with splitter give driving fit and stop up;
(b) aeration step is to go into splitter by the air supply pipe aeration;
(c) virgin pressure value read step is with the force value behind the pressure gauge measurement aeration, to be worth as reference;
(d) surveying back force value read step, is behind a Preset Time, reads force value at that time;
(e) comparing the interpretation step, is that survey back force value is compared to the virgin pressure value, judges whether pressure descends.
So, via enforcement of the present invention, the effect that it can be obtained, hold in respect of following number:
(1) omnidistance operation under the state of robotization especially with sequencing design setting time, pressure etc., can effectively be grasped the speed of leaking hunting, and this has the production and marketing arrangement benefits, and more known person speech, and its speed of leaking hunting is fast, thereby improves output.
(2) exempt the immersion test of splitter, the anxiety because of soaked corrosion is promptly arranged before splitter being unlikely dispatch from the factory.
(3) the gas production body examination is leaked, the airtight test of especially pressurizeing, its precision is surveyed to high far beyond existing water, can significantly improve the confidence level of detection, this be for existing water survey method can't reach.
Disclosed person is a kind of of preferred embodiment, and Ju Bu change or modification and come from technological thought of the present invention and be easy to the person of knowing by inference by the people who has the knack of this technology such as all do not break away from patent right category of the present invention.
Claims (11)
1. the proving installation of a cable shunt is characterized in that, comprising:
Blockage mechanism is to be two an obstruction subtend setting, and each stops up head and is driven by a push rod, and the plug end size correspondence of its front end is also salable in the main line-entering hole of splitter, and push rod is the driving of advancing or retreating via drive unit then; The plug end of the obstruction head of one is opened a consent and is communicated in inside and then is communicated in a blowhole; And its tool one starting switch starts with control or stops;
One gas supply mechanism is to be linked to blowhole by an air compressor via an escape pipe;
One back pressure mechanism is the pressure manifold that is communicated between escape pipe and obstruction head by, and it is end binding one pressure gauge in addition;
One pressure measurement center; Interior tool microprocessor and can be the empty system of sequencing, it links pressure gauge, and tool one timer and storer; So that set and be jammed in both sides master's line-entering hole of splitter by the plug end of blockage mechanism, the gas supply mechanism air feed also stops up the blowhole of head and consent via one and pours into and be full of behind splitter inside, escape pipe and pressure manifold, for pressure gauge interpretation force value is a microprocessor stores also, and be compared to previous force value with manometric force value at that time again in Preset Time, to judge whether pressure descends.
2. the proving installation of cable shunt as claimed in claim 1 is characterized in that, wherein must add to put a location mechanism, and it is by one can be for the positioning seat of the ccontaining location of splitter, and the depression bar that can pass is established in the top, so that this depression bar can press down splitter during test.
3. the proving installation of cable shunt as claimed in claim 1 is characterized in that, push rod wherein is to be oil pressure or air pressure promotion.
4. the proving installation of cable shunt as claimed in claim 1 is characterized in that, back pressure mechanism wherein must add puts display to show force value at any time.
5. the proving installation of cable shunt as claimed in claim 1 is characterized in that, gains in depth of comprehension add that to put informer be informing of step-down in the pressure measurement wherein.
6. the leak detection method of a cable shunt is characterized in that, is the inside that pours into splitter with gas, and through one section Preset Time, to compare both pressure, whether whether mat pressure descend airtight to judge splitter.
7. cable shunt leak detection method as claimed in claim 6, it is characterized in that, wherein gas pour into be with a blockage mechanism after splitter two line-entering holes stop up, from the consent aeration of blockage mechanism front end, this gas is to be linked to blockage mechanism from a feeder and through air supply pipe.
8. cable shunt leak detection method as claimed in claim 6 is characterized in that, comprises the following step:
(a) stopping up step, is that two line holes with splitter give driving fit and stop up;
(b) aeration step is to go into splitter by the air supply pipe aeration;
(c) virgin pressure value read step is with the force value behind the pressure gauge measurement aeration, to be worth as reference;
(d) surveying back force value read step, is behind a Preset Time, reads force value at that time;
(e) comparing the interpretation step, is that survey back force value is compared to the virgin pressure value, judges whether pressure descends.
9. the leak detection method of cable shunt as claimed in claim 8 is characterized in that, virgin pressure value read step wherein is to be communicated in air supply pipe with a pressure manifold, and this pressure manifold is held binding one pressure gauge in addition.
10. the leak detection method of cable shunt as claimed in claim 8 is characterized in that, comparison interpretation step wherein is to carry out via microprocessor.
11. the leak detection method of cable shunt as claimed in claim 8 is characterized in that, in the comparison interpretation step wherein, when pressure descends greater than preset value, can be bad informing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNB011206691A CN1186609C (en) | 2001-07-24 | 2001-07-24 | Leakage detecting method and device for wire and cable shunt |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNB011206691A CN1186609C (en) | 2001-07-24 | 2001-07-24 | Leakage detecting method and device for wire and cable shunt |
Publications (2)
Publication Number | Publication Date |
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CN1399125A true CN1399125A (en) | 2003-02-26 |
CN1186609C CN1186609C (en) | 2005-01-26 |
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CNB011206691A Expired - Fee Related CN1186609C (en) | 2001-07-24 | 2001-07-24 | Leakage detecting method and device for wire and cable shunt |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101535647B (en) * | 2006-11-11 | 2011-10-05 | 大陆股份有限公司 | Compressor unit having a damped pressure gauge |
CN102829936A (en) * | 2012-08-24 | 2012-12-19 | 张家港市天奇自动化机械制造有限公司 | Leakage detection device of pipe |
CN103900772A (en) * | 2012-12-27 | 2014-07-02 | 北京谊安医疗系统股份有限公司 | Air-tightness detection method and detection device for gas supplying system of medical tower crane and suspension bridge |
CN104303035A (en) * | 2013-05-15 | 2015-01-21 | 株式会社科思莫计器 | Manifold unit and constant flow rate-type leak tester using same |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101666701B (en) * | 2009-09-07 | 2012-09-05 | 安徽省芜湖仪器仪表研究所 | Device and method for detecting air leakage rate of container |
-
2001
- 2001-07-24 CN CNB011206691A patent/CN1186609C/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101535647B (en) * | 2006-11-11 | 2011-10-05 | 大陆股份有限公司 | Compressor unit having a damped pressure gauge |
CN102829936A (en) * | 2012-08-24 | 2012-12-19 | 张家港市天奇自动化机械制造有限公司 | Leakage detection device of pipe |
CN103900772A (en) * | 2012-12-27 | 2014-07-02 | 北京谊安医疗系统股份有限公司 | Air-tightness detection method and detection device for gas supplying system of medical tower crane and suspension bridge |
CN104303035A (en) * | 2013-05-15 | 2015-01-21 | 株式会社科思莫计器 | Manifold unit and constant flow rate-type leak tester using same |
CN104303035B (en) * | 2013-05-15 | 2016-11-16 | 株式会社科思莫计器 | Manifold unit and the fixed flow discharge type leak tester of use manifold unit |
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Publication number | Publication date |
---|---|
CN1186609C (en) | 2005-01-26 |
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